Power Boiler Operation Principle Part 1

Power Boiler Operation Principle
Part 1
บรรยาย โดย วศ. สหเทพ จ้อยประดิษฐ์
วศ. 8 แผนกวิศวกรรมหม้อน้ า กฟผ.
1
Power Plant Type in EGAT
• Combine Cycle Power Plant
Hoz. flow
Ver. flow
Sub. Cri
Pressure
Sup. Cri
Pressure
• Thermal Power Plant
2
General knowledge of Combined Cycle Power Plant
Configuration of Combined Cycle Power Plant
Bypass Stack
Main Stack
Steam Turbine,
Generator, BOP
Air Intake Duct
Steam Turbine
Gas Turbine
Generator
Generator
HRSG
3
Simple Cycle & Combined Cycle Power Plant
Combined Cycle Power Plant (CCPP)
Simple Cycle Power Plant(SCPP)
Gas Turbine Generation
Steam Turbine Generation
Low temp. exhaust Gas
Fuel
Air Intake
Exhaust Steam
Heat Recovery
Steam Generator
Combustor
Compressor
Steam
Exhaust Hot Gas
Air
Gas Turbine
Generator
* SCPP : Simple Cycle Power Plant
* CCPP : Combined Cycle Power Plant
Steam
Turbine
Generator
4
HRSG BASIC CONCEPT
cold exhaust gas
Temp
.
cold water
in
hot source
(exhaust gas)
out
steam
hot exhaust gas
out
cold source
(water/steam)
in
height
5
HEAT EXCHANGERS ARRANGEMENT
cold exhaust gas
cold water
economiser
drum
evaporator
superheater
hot exhaust gas
superheated steam
6
NATURAL CIRCULATION
Water (V1)
Water + Steam (V2)
Steam drum
b
Natural Circulation
by thermosiphon effect,
because
specific volume V1 < V2
 Pa > Pb
a
Evaporator
7
RANKINE CYCLE
• AB : water heating in economizer : 20 %
of exchange
• BC : water boiling in evaporator :65 % of
exchange
• CD : steam overheating in superheater
:15 % of exchange
• DE : steam turbine + generator
• EA : condenser + feed pump
Work = area
Temp.
D
B
A
C
E
Entropy
8
PINCH POINT
•
•
•
•
Smallest difference of temperature
between hot gas and cold water
Location at evaporator outlet, where the
heat exchange efficiency is the lowest
Gas temperature curve swings around
pinch point
usual value : 8-12°C
–< 8°C : need of too much exchange area
–> 12°C : low cycle efficiency
T
SHT
Evapo
Econo
L
9
APPROACH
• Difference between the drum
•
•
temperature in drum (saturation) and
temperature at economiser outlet
Must be positive to avoid steaming, but
efficiency is better if approach is small
(few degrees)
Steaming is controlled by throttling at
the outlet of the economiser (location
of FW control valve)
• Special control valve (flashing)
T
SHT
Evapo
Econo
L
10
Heat Recovery Steam Generator
* The function of DRUM is :
Composing of flow circuit for boiler
water/steam
Separating mixed water/steam
inflowing from riser pipe
Steam
Drum
Storage of boiler water
discharging solid existing within
evaporator system through blowdown
Water
Evaporator
11
General knowledge about Combined Cycle Power Plant
Drum Type & Once-Through Type
Drum Circulation
Once Through
12
Heat Recovery Steam Generator
Design of Drum Type HRSG
[ Steam Cycle ]
Steam Drums Steam Silencer
• Single Pressure
• Dual Pressure
• Triple Pressure
[ Arrangement ]
• Horizontal
• Vertical
[ Circulation ]
• Natural
• Once through
• Forced
Outlet
Duct &
Stack
Heating
Elements
Duct
Burner
Area
Inlet
Duct
13
Heat Recovery Steam Generator
Horizontal HRSG - Design Features
■
Vertical Tubes Arrangement
■
Horizontal Gas Flow
■
Natural Circulation Evaporators
■
Staggered Tube Arrangement
■
All-Welded Tube-to-Header Construction
■
Internal Insulation and Liners
■
All Welded Cold Outer Casing
■
Integral Support Structure
■
Bottom and Top Support
14
Heat Recovery Steam Generator
Vertical HRSG - Design Features
■
Horizontal Tubes Arrangement
■
Vertical Gas Flow
■
Forced Circulation
■
In-Line Tube Arrangement
■
All-Welded Tube-to-Header Construction
■
Internal Insulation and Liners
■
All-Welded Cold Outer Casing
■
Integral Support Structure
■
Top Support
15
Configuration of Thermal Power Plant By Circulation System
16
Configuration of Thermal Power Plant by Firing Arrangement
17
Thermal Power Plant
18
19
Thermal Power Plant
20