PartnerinProgress PipeExtrusion www.windsormachines.com WINDSOR WelcometothenewWindsor.AWindsorwherevaluesaredrivenbyhappycustomersandgrowth is recorded in satisfied smiles. After we led the industry for five decades, with our latest technologiesandhighlyreliableproducts,thecomingyearswillseeanew-ageWindsor. Aswecomplete50yearsofajourneyofyourtrust,thenewWindsoraccumulatesfromitsvast experience, the best practices that led to higher levels of customer satisfaction and loyalty. Blendinginallsuchinputs,wecameoutwitha“WINWIN”strategy,whereavalueiscreatedfor eachinteractingpartnerofWindsor. ExperiencewithWindsoranewageofexcellenceinpartneredecosystem,wherewebeginanew eraofprogress,customersatisfaction,technologyandaboveall,winningtogether. Windsorʼslongtermexperienceinextrusionmachineryproductionisevidentthrougharangeof successfulseriesofmachineries,thelatestofwhich(thethirdgenerationmodels)commandshigh reputeacrosstheglobe. Servingawidescopeofpurpose,aWindsortrademarkguaranteesqualitytoyourendcustomers. Beittheconstructionindustryorthedriplinesusedinirrigationsystems,Windsoroffersavaluein theformofreliabilityandoptimumqualitystandards.Thus,ourvalueaddition‒reliabilityforyour business. TwinScrewPipe ExtrusionLine|PVC PVCbeingaheatsensitivematerialnecessitatesavery controlledtemperatureduringprocessing.Extrusionof PVCisbestpossiblewithtwinscrewextruderwith relativelylesspowerascomparedtosinglescrew. Windsortwinscrewextrudersareknownforthepower optimisationandareofferedintherangefrom110Kg/hr upto1500Kg/hr. Features • Minimizesenergyinputs • Achievesuniformpumping • FrontbarrelwithHSSsleeveofferedforselected models • Minimizeswear&tear • Economicreplacementoption • JapanesePIDdigitaltemperaturecontrollers withhighaccuracyof±1oC • Hardfacecoatingforscrewflightsonselectedmodels • PLCcontrolsasstandardonselectmodels ExtruderSpecifications KTS 110 KTS 170 KTS 200 KTS 250 KTS 350 KTS 450 KTS 550 KTS 700 Screw Diameter Models mm 52 65 65 65 71 91 91 91 110 135 Screw Speed rpm 5-50 4-45 5-53 5-53 5-53 4-40 4-45 4-40 3-32 3-26 L/D Ratio KTS 900 KTS 1500 - 20:1 18:1 18:1 22:1 28:1 22:1 25:1 28:1 28:1 28:1 Main Motor kW 11 15 22 22 30 45 56 75 90 160 Max. Output Kg/hr 100-110 150-170 180-200 230-250 330-350 420-450 520-550 650-700 850-900 1300-1500 Pipe Range (Single Die) mm 20-110 20-200 20-200 63-250 110-315 110-400 110-400 160-400 160-400 250-630 Pipe Range (Twin Die) 19-50 19-50 19-50 20-110 20-110 20-110 63-200 63-200 110-250 mm *KTS450withPLC&optionforEuropeanGearbox.*KTS550&abovewithPLC&EuropeanGearbox. 90-200 02|03 TwinScrewPipe ExtrusionLine|CPVC Features • Versatiledesign • 28:1L/Dratio • Output170kgs/hrforcPVC&280kgs/hrforUPVC • 71mmDeepNitridedScrews&Barrelwith SpecialCoating • Screws&BarrelimportedfromGermany • TriplechromeplatedDie Applications • Bestsuitedforextremeclimaticconditions • Hot&Coldwaterdistributionsystems • IndustrialFluidstransportationpipelines • Water&Wastewatertreatmentplants • Chemicalpipelines ExtruderSpecifications Models KTS 200 c KTS 300 c Screw diameter (mm) 65 71 L : D Ratio Main Motor (kW) 22:1 28:1 22 30 Maximum output (Kg/hr) CPVC UPVC 100-120 180-200 170-190 280-300 DieHead|PVCProcessing Windsoroffersspiderdiesrightupto630mmdiawithsinglehead,alsodualandquadruplehead. Advantages • Highvolumelowpressuredesignensureswiderthicknessrange • Uniformmeltdistributionthroughouttheentirepipecircumference • Twindieheadsforhigheroutputsinsmallerdiameters • Dualdiewithdualdownstreamforpipesizes20-110mm&63-200mm • Extrudersutilizationfrom80-100%evenwithsmallerpipes DieheadwithtrolleyforP-200andabovemodelsforeasymovement P200 TDH50 QDH32 SingleHeadDieSpecifications Models Pipe Range mm Output Capacity up to** Kg/hr P 63 P 110 P200 LV P 200 P 250 P 315 20-63 20-110 63-200 63-200 90-250 100 200 250 320 425 P 400 110-315 110-400 550 700 P 630 250-630 1000 MultipleHeadDieSpecifications Models Pipe Range mm Output Capacity up to** Kg/hr TDH 50* TDH 63 (Dual) TDH 110 Hv (Dual)## TDH 200 QDH 32 (Dual) (Quadruple) 19-50 20-63 20-110 63-200 19-32 200 200 500 850 280 * In common down stream equipment. ** Pipe output depending on pipe size. ## Optional up to 200 mm. TDH 200 (Dual) 04|05 SingleScrewPEPipe ExtrusionLine|SpeedSeries Features&Advantages • 4thgenerationenergyefficientextruder • EuropeanProvenTechnologyensuresexcellentlinearityof specificoutput • L/Dratioof37:1ensuresexcellentmelthomogeneity • “FirstTimeinIndia“,45mmExtruder,330kgs/hr pipeoutput • Directcoupleddesignensuresminimumtransmissionloss • Wearresistantcoatingensureslongscrew lifeathighrpm ExtruderSpecifications Models Screw Diameter L : D Ratio Main Motor Max. Output Speed 45-45 Speed 45-55 Speed 45-75 Speed 45-90 Speed 60-110 Speed 60-132 Speed 75-200 Speed 75-250 Speed 90-315 Speed 120-355 45 45 45 45 60 60 75 75 90 120 37:1 37:1 37:1 37:1 37:1 37:1 37:1 37:1 37:1 37:1 45 55 75 90 110 132 200 250 315 355 kW 180-190 220-240 300-330 380-400 500-550 650-700 850-950 1000-1100 1200-1300 Kg/hr 140-160 mm FutureGenerationSpeedSeries Screw dia mm Motor kW L / D Ratio Output in kgs/hr 45 125 40 480 - 530 SingleScrewPEPipeExtrusionLine|LXSeries • Understandingextrusionmarketrequirementsthoroughly,Windsorextruderstakeleadin technicalsuperiority • Thescrewandbarrelaredesignedanddevelopedtomatchspecificrawmaterialandend productrequirementbysimulationsoftware • Weofferbarrierscrewsyieldingimprovedoutputrate,lowmelttemperatureand improvedmeltquality OnlyBareExtrudersforfollowingapplications • • • • • • • • SoftPVCtubingformedicalapplications SoftPVCgardenhose Suctionhosepipes HDPE/PPcorrugatedpipes PPtubesforautomobiles PUtubesforpneumaticpipes Cablecoating Nylontubingformedicalapplication PlainBarrelExtruderSpecifications Models Screw Diameter L/D Ratio Main Motor LX 18* LX 25* LX 40 LX 50 LX 65 LX 75 LX 90 LX 120 mm 18 25 40 50 65 75 90 120 - 20:1 24:1 26:1 26:1 26:1 28:1 26:1 26:1 kW 0.75 3.75 7.5 15 30 37.5 56 1.5-2 5-6 18-20 36-40 90-100 Max. Throughput (HDPE) Kg/hr SmoothBoreExtrudersforPVCapplicationavailable. *Jokeyextruderforstripping. 120-130 170-190 110 300-320 06|07 DieHeads |PolyolefinProcessing 3PCSM50 MostversatileSpiralMandrel DesignDieAdvantages • Improvedinnerpipesurfaces • Shortpurgingtime • Optimizedbackpressureallowsabalanceof compression&melttemperaturecontrol • Uniformmeltflowcanbeachievedyieldingminimum wallthicknessdeviation • WINDSORspiraldieisversatilebydesignwhich enablesPE,PPR,ABSprocessabilityonlybychanging thetoolings DieSpecifications Models Pipe Range Output Capacity up to** SM 50 SM 110 SM 160 SM 250 SM 400 SM 630 SM 800 mm 12-50 20-110 20-160 63-250 90-400 225-630 315-800 Kg/hr 100 350 500 800 1100 1300 1500 SpecialCo-extrusionDieHeads Models Pipe Range CSM 50 CSM 50/R CSM 110 CSM 110/R CSM 110 HV mm 12-50 Outer Thickness Range up to% 90 No. of Layers 2 Output Capacity up to** Kg/hr 100 ** Pipe output depending on pipe size. 12-50 20-110 20-110 10 90 10 2 2 2 100 240 240 20-110 85 2 350 TSM 110 TSM 110 HV 3P CSM 4P CSM 20-110 20-110 10:80:10 15:70:15 3 3 240 400 20-50 20-50 90 90 2 2 450 600 PPR|PipeExtrusionLine • VersatilescrewdesignedforPE&PP RandomCopolymer • Sizesspecificallydesignedwithextracooling arrangementsandpre-coolingfacilities 08|09 InLineDripIrrigationSolution|Rapid45ForRoundTube Latesttechnologyofferfromwindsormachinesltd.inalliancewithDIS(DripIrrigationSystem)ofUSA successfullyestablishedinlinedripirrigationsolutionforroundtube:RAPID45series RAPID45 • Output:180-200kgs/hr • Linespeed:90mtrs/mm • Tubediameterrange:12mmto16mm FID-500C • HighInsertionRate[500perminute] • Digitallycontrolled • OperatedbyServoMotor • Specificallydesignedbeltinsertionsystemensure accuratelocationofdripper • OperatedandcontrolledviaColorTouchScreen Fast Inserting Device FPD-500E2H • Operatedbyservomotor • Highperforationrate[500perminute] • Highlinespeed[100mtrs/min] • Digitallycontrolled • Highaccuracyofholelocation[+/-0.1mm] • Operatedandcontrolledviacolortouchscreen • Drills[Cutters]aredrivenbysmallhighspeed brushlessDCmotors Fast Perforation Device SPEED60/SPEED45 • Energyefficientextruder • L/Dratio37:1ensuresexcellentmelthomogeneity • Directcoupleddesignensuresminimum transmissionloss • Wearresistantpowdercotingensureslongscrew lifeathigh-rpm InLineDripIrrigationSolution|Rapid60ForFlatTube Latesttechnologyofferfromwindsormachinesltd.incollabrationwith T.H.E.MachinesSwitzerland,tolaunchinlinedripirrigationsolutionforflattube:RAPID60series RAPID60 • Output:upto400kgs/hr • Linespeed:150-180mtrs/mm • Tubediameterrange:12mmto20mm DripInsertionDevice • Ensurespredefinedspacebetweendrippers • Possibletoprogramnumberofdrippersper productionlength • Uniformweldingpressurebetweendripper andinsidewall • Excellentconsistencyofspacebetweendrippers Drippersortingequipment • Sort,orients&feedsdrippersinto accumulator • Beltfeedersynchronized withcentrifuge Mechanicalpuncher • Holediameter 2mm • Tubethickness 0.2-0.9 • Punchingfreq./min 600 Autocoiler • Precisewinding • Autochangeoveratfullproductionspeed • Autocuttingatpreselectedlength • PLCcontrol 10|11 VST630withoptionalfeatureof ultrasonicsensortomeasurepipewallthickness CalibratingSystem|Vacuum&Pressure VacuumSizingTanks • Intensivecoolingprovidedtoensurehighproductionrate • Selfcleaningspraynozzle • Accuratevacuumcontrol,waterlevelcontrol& temperaturecontrol • Additionalvacuumchamberandmotorizedaxial movementprovidedfromVST-250andaboveforquick startupandlesswastage • ManualsliderailarrangementforAxialandTransverse movementofthetank • Dualvacuumspraytanksoncommonframefordualpipe extrusionline • Importedfiltersforonlinecleaning • Airoperatedsolenoidvalvesoptionally • Cycloneseparatorforvacuumpumpoptionally • Aluminiumcastlids VacuumSizingTankSpecifications Models VST 75 VST 110 VST 200 VST 250 VST 315 VST 400 VST 450 VST 630 Pipe Range mm 16-75 16-110 20-200 50-250 50-315 63-400 75-450 110-630 Cooling Length mm 6000 4000/6000 6000 6000 6000 6000 6000 6000/8000 1 1 1 2 2 2 2 2 No. of Chambers Optional:Stainlesssteeltanks/8mtrs.length/dualmodelsavailable. Pressuresizingtanksandextensioncoolingtanksforabovesizesavailable Traction|Unit • • • • • • • • • • Upto8tracktrackingdevicetosuitpipediameters Differentlinespeedscanbechangedthroughchangeofsprockets(onrequest) Trackadjustmentbypneumaticcontrol Directdriveofferedforselectedmodels Counterbalancepressuretobalancetrackweightforthinpipes Encoderforlengthmeasurement&feedbackarrangementofferedoptionally Easyaccessibilityformaintenanceofallcomponents Dualtwin-tracktractionunitsfordualpipeextrusionline Servodesign(Optional) Thick‒Thinprovision(Optional) TractionUnitSpecifications Models Pipe Range mm No. of Tracks Nos. TTU 75 TTU 110 TTU 200 12-75 16-110 20-200 TTU 315/3 TTU 315/4 32-315 40-315 TTU 450/4 RA 630/6E* TTU 800 75-450 110-630 160-800 2 2 2 3 4 4 6 8 Max. Line Speed Mtrs./Min. 20 15 15 10 10 7 6 4.5 Contact Length 540 800 1200 1200 1200 1600 1450 mm Modelswithhigherlinespeeds&widerspeedrangeavailableonrequest.MinimumLinespeedupto1%ofmaximumspeed(optionalfeatures). Highersizesavailableonrequest. 1850 12|13 Cutting|Unit TubeCuttingUnit(TCU) • Carbidetippedcircularsawforlongerlife • Pneumaticallyoperatedcarriagemovement • Clampingforceadjustabledependinguponthewallthicknessofthepipe • MaintenancefreeTopclamping • Swarfremovalsystemoptional • Trolleymovementonlinearmotionbearings • SpecialguillotinedesignedcutterforPPRpipes • Dualcutterfordualpipeextrusionline • Digitalcountertomeasurelength • PLCbasedcontrolsavailableoptionally CuttingUnitSpecifications Models Pipe Range mm TCU 75 TCU 110 TCU 200 TCU 250 TCU 315 TCU 75/2 TCU 110/2 TCU 200/2 16-75 20-110 20-200 50-250 90-315 16-75 20-110 50-200 Cutting Speed (Max.) Mtrs/Min. 15 15 10 10 6 15 15 15 Clamping From Top Top Top Side Side Top Top Top *Postextrusionequipment,manufacturedincollaborationwith Austria PlanetaryCuttingUnit(PCU) • Preferredforpipediameterrange75-400mm • Swarfremovalexecutedbyasuctionblower • ChamferingandUniversalClampingsystem PlanetaryCuttingUnitSpecifications Models Pipe Range mm Cutting Speed (Max.) Mtrs/Min. Clamping System RS25PZ RS40PZ RS80PZ 50-250 75-400 110-800 10 7 4 Universal Universal Universal Coiling|Unit • • • • • • • Twostationcoilerwithpneumaticcollapsingarms Suitableforpipesizeupto63mm Onlinetensionadjustmentachievedthroughtensioncontrol Pneumaticpipeendretainingdeviceprovidedtopreventlooseningofthecoil Autotraversingoptionallyavailable A.C.Drive Singlestationcoileravailableonrequest WindsorPackageDeal|TotalSolutions Windsorcanoffercompleteprojectsolution: • UPVC/cPVC/HDPE/PPRPipePlants • HighSpeedmixerwithcooler • Grinder/Pulveriser • WaterChillers • CoolingTower • AirCompressor • Pipetestingequipment • SemiAuto/InLinePipesocketingmachine. • GravimetricDozingsystemforHDPEPipes • Ultrasonicsensorsformeasurementand displayofPipewallthickness 14|15 MachinesthatWINyourtrust PartnerinProgress WINDSORMACHINESLIMITED 5403,PhaseIV,GIDC,Vatva,Ahmedabad-382445.INDIA Tel.:(079)25841591/2/3,25841111|Fax:(079)25842059,25842145|E-mail:[email protected] REGIONALOFFICES INTERNATIONALSALES: +917930262153,30262150,25841111|Fax:+917925842145 AHMEDABAD:(079)25841591/2/3,25841111|Fax:(079)25842145 BANGALORE:(080)22236600,22275587|Fax:(080)22244697 CHENNAI:(044)24346571,24349541|Fax:(044)24341097 DELHI:(011)26452634/35,32931985|Fax:(011)26452633 HYDERABAD:(040)23203146,23204162|Fax:(040)23204162 KOCHI:(0484)2301424,2301419|Fax:(0484)2301419 KOLKATA:(033)23557460,23557461|Fax:(033)23555470 MUMBAI:(022)25837519,25836592,25836247|Fax:(022)25836285 PUNE:(020)27478620,27461552|Fax:(020)27478620 VAPI:(0260)2461634,2463514|Fax:(0260)2463514 *WindsorMachinesLtd.reservestherighttochangethespecificationswithoutpriornotice.
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