SIGRAFLEX® APX2 HOCHDRUCK SIGRAFLEX APX2 HOCHDRUCK is a multilayer, high-strength Properties gasket sealing sheet – designed for high-temperature applica- SIGRAFLEX APX2 HOCHDRUCK combines the outstanding tions. The sheet is comprised of 0.020" thick layers of highly characteristics of both SIGRAFLEX APX2 flexible graphite oxidation resistant SIGRAFLEX APX2 flexible graphite and and reinforced sheets manufactured with SIGRAFLEX HOCH- 0.002" thick layers of 316L stainless steel foil, manufactured with SIGRAFLEX HOCHDRUCK technology. DRUCK technology: ʈʈ Increased gasket life and improved operational safety SIGRAFLEX APX2 HOCHDRUCK was created for end users in the process industry to cover a broad range of demanding gasket requirements with a reliable and safe product. due to the very high temperature resistance ʈʈ Reliable product characteristics for high operational reliability SIGRAFLEX APX2 HOCHDRUCK is specifically designed for ʈʈ Outstanding maximum permissible gasket pressure high temperature flat gasket applications. ʈʈ High blow-out resistance and mechanical strength ʈʈ Very adaptable sealing material during gasket assembly Applications ʈʈ Excellent chemical resistance ʈʈ Operating temperatures can range from −250 °C up to 480 °C ʈʈ Long-term stability of assembly load and gasket stress and to 580 °C ¹⁾ after consulting the manufacturer. Life time might be limited by the joint design, actual equipment temperatures and operating conditions ʈʈ All standard piping and vessel flange designs as well as difficult and highly stressed sealed joints ʈʈ For one-piece gasket designs up to 59.1" outside diameters; ʈʈ No measurable cold or warm flow characteristics up to the maximum permissible gasket stress ʈʈ No aging or embrittlement (no adhesives or binders) ʈʈ Very easy to cut into required sealing shapes, even with conventional cutting equipment/tools ʈʈ Asbestos-free (no associated health risks) for gasket diameters over 59.1", a segmented gasket design is recommended ʈʈ For internal pressures from vacuum up to 3,600 psi Assembly instructions Our detailed assembly instructions are available on request. ʈʈ For corrosive media ʈʈ Steam piping and boilers in power generation plants ʈʈ Heat transfer oil and heating equipment ʈʈ Sight glass, pumps, fittings and valves ʈʈ Nuclear power plants ʈʈ Pulp and paper mills ¹⁾ Please refer to our technical guidelines regarding thermal stability + Additional information on our SIGRAFLEX sealing materials can be found under “Download Overview SIGRAFLEX” on our homepage. www.sglgroup.com/sigraflex-downloads Material data of SIGRAFLEX® APX2 HOCHDRUCK Typical properties Units V15011W3 V20011W3 mm 1.0 1.5 2.0 3.0 m 1.5 x 1.5 1.5 x 1.5 1.5 x 1.5 1.5 x 1.5 g / cm³ 1.1 1.1 1.1 1.1 ≤ 2.0 Thickness Dimensions Bulk density of graphite SIGRAFLEX V10011W3 Ash content of graphite (DIN 51903) V30011W3 % ≤ 2.0 ≤ 2.0 ≤ 2.0 Total chloride content ppm ≤ 25 ≤ 25 ≤ 25 ≤ 25 Total sulphur content ppm < 300 < 300 < 300 < 300 %/hour ≤ 1.0 ≤ 1.0 ≤ 1.0 ≤ 1.0 Oxidation rate in air at 670 °C Reinforcing steel sheet details Flat stainless steel sheet ASTM material number Thickness mm Number of sheets Residual stress (DIN 52913) D 16 h, 300 °C, 50 N/mm² N/mm² 316 (L) 316 (L) 316 (L) 316 (L) 0.05 0.05 0.05 0.05 1 2 3 5 ≥ 45 ≥ 45 ≥ 45 ≥ 45 Gasket factors (DIN E 2505 / DIN 28090-1) Gasket width bD = 20 mm N/mm² VU m 20 20 20 20 1.3 1.3 1.3 1.3 VO N/mm² 280 270 250 230 BO at 300 °C N/mm² 230 210 190 170 Compression factors (DIN 28090-2) Compressibility KSW 30 – 40 30 – 40 30 – 40 30 – 40 Recovery at 20 °C KRW 4–6 4–6 4–6 4–6 Hot creep WSW < 3 < 3 < 3 < 3 Recovery at 300 °C WRW 3–5 3–5 3–5 3–5 N/mm² 750 750 750 750 2.5 2.5 2.5 2.5 psi 3000 3000 3000 3000 Compressibility (ASTM F36) % 30 – 40 30 – 40 30 – 40 30 – 40 Recovery (ASTM F36) % 15 15 15 15 Young's modulus at 20 N/mm² (DIN 28090-1) ASTM “m”-factor “y”-factor Definitions VU Minimum gasket assembly stress Recommended gasket assembly stress: ≥ 20 N/mm² up to BO BU Minimum gasket stress in service, where BU is the product of internal pressure p and gasket factor m for test and in service (BU = p · m) VO Maximum permissible gasket stress at 20 °C BO at 300 °C Maximum permissible gasket stress in service m m = BU /pi “m”-factor Similar to m, but defined acc. to ASTM, hence different value “y”-factor Minimum gasket stress in psi KSW Compression set under a gasket stress of 35 N/mm² KRW Gasket recovery after reduction in gasket stress from 35 N/mm² to 1 N/mm² WSW Gasket creep compression under a gasket stress of 50 N/mm² at 300 °C after 16 h WRW Recovery after reduction in gasket stress from 50 N/mm² N/mm² The percentage changes in thickness of KSW, KRW, WSW, WRW are relative to the initial thickness. TDS APX2 HOCHDRUCK.00 ® registered trademarks of SGL CARBON SE 06 2014/0 E Printed in Germany This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should therefore not be construed as guaranteeing specific properties of the products described or their suitability for a particular application. Any exis ting industrial property rights must be observed. The quality of our products is guaranteed under our “General Conditions of Sale”. Graphite Specialties | SGL CARBON GmbH | SGL TECHNIC Inc. Sales Europe | [email protected] Sales North America | [email protected] Sales Asia | [email protected] www.expanded-graphite.com | www.graphitespecialties.com
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