MÜGRIP® MBJ5 Label weaving machine Electronically controlled jacquard SPE with bottom shed leasing (patented) – This new technology enables labels to be woven at speeds hitherto unattained. – 4-point knife beam drive – Short, stable lifting knife – Inclined shed – New harness concept – larger deflection rollers – heald/cord transition covered with shrunk-on tube – much lower initial tension of return spring – approx. 50% less stressing – central lubrication MÜGRIP® MBJ5 for labels and images with cut edges Technical data Jacquard machine SPE3 with 1536, SPE5 with 4096 or 6144 hooks Fabric width 1150 mm Weaves taffeta satin semi-Satin Warp ends per cm 54,6 109,2 88,7 Weft accumulator electronically controlled system for 4, 8 or 12 colours with: – double reed spring brake – cone run-out detector – draw-off speed up to 1000 m/min Cutting systems Standard TVT2 Options: TVT-Cut (6 - 8 mm), MINI-MÜSONIC, TC (Thermo Cut) Programming patterning and programming systems MÜCAD, MÜCAD DIGICOLOR, (MÜNUMBER-MASTER with 6144 hooks) Power consumption 13 kW Compressed air 6 bar; 6,3 m3/h for cleaning the rapiers Dimensions width 2350 mm without weft accumulator 3180 mm with weft accumulator 2050 mm 3450 mm with 1536 hooks 4180 mm with 4096 und 6144 hooks min. 3700 mm with 1536 hooks min. 4500 mm with 4096 and 6144 hooks depth height room height Copyright © 2003 by Jakob Müller AG Frick 5070 Frick Switzerland Printed in Switzerland. All rights reserved. Fascination of Ribbons and Narrow Fabrics Innovation in Machinery No part of this publication may be reproduced by any means, nor translated, nor transmitted into a machine language without the written permission of the publisher. This leaflet contains photos and technical data for information only, without contractual engagement. Rep.: 905 61 030 en 05/11 Jakob Müller AG Frick 5070 Frick Switzerland Tel +41 62 8655 111 Fax +41 62 8655 777 www.mueller-frick.com MÜGRIP® MBJ5 MÜGRIP® MBJ5 New drive concept All drive components are placed outside the machine frame, affording better access and reducing heat generation in the weaving zone. A new feature is the VARIPICK system with servomotor for higher dynamics, greater precision and speedier drive responses. The DIGIKAST electronic warp delivery is likewise equipped with a servomotor, so that the warp tension is controlled even more accurately and dynamically. General features The MJB type series is the most frequently used rapier weaving machine worldwide for producing labels, images, neckties and narrow technical fabrics with cut edges. It is the only weaving system designed and built specially for this market segment. All components are made by Jakob Müller AG – a complete system from one source. The rugged and compact design with its jacquard mechanism immediately above the basic machine, low machine height and minimal weight enable it to be installed and operated in existing rooms as well as in multistorey buildings. Further features making this machine very attractive both economically and ecologically are its high speeds, great flexibility regarding range of labels, rapid resetting, low maintenance demands, minimum power and compressed air consumption and high resale value. Rapier weaving system The universal rapier minimizes fluff production with PES and also the danger of fibril damage. The special design of the bring-and-fetch gripper ensures faultfree yarn transfer. With the VARISPEED system the machine speed is matched to the momentary weft yarn quality being inserted; while the thread detector provided with air compensation ensures constant weft tension, ensuring maximum production without sacrificing fabric quality. This enables a wide spectrum of different weft materials to be woven, such as open or twisted filaments, cotton, reinforced and non-reinforced lurexes, effect and reflector yarns. Integrated machine control MÜCAN – the latest machine control generation – ensures simple and clear supervision with dependable control and monitoring of all elements even at the highest speeds. The easily understood and clear touch-screen facilitates monitoring and programming by the operator. All process sequences monitored and controlled electronically – Machine drive – Warp tension – Empty cones – Weft and warp breaks – Fabric take-off – Winding safeguard at fabric take-off – Cutting knife control – Thermosetting – Safety covers – Magnetic feed on jacquard mechanism – Variable-speed drive regulator – Variable speed DIGIKAST warp delivery Main drive motor and variable-speed drive Middle weft transfer New MÜCAN machine control Fabric take-up With VARIPICK, the electronically controlled cloth take-off, the weft densities within a repeat can be programmed to change, ranging from 15 to 70 picks per cm. This variability is a further instrument enabling the label producer to influence significantly the fabric quality and efficiency. Higher speeds By virtue of various mechanical improvements, like the modified reed beat-up with gentler motions, vibration is reduced. Similarly the new harness is designed for low-vibration running. Accordingly the maximum speed of the MBJ5 is 800 min-1. The particular industrial speed will naturally depend on production conditions and yarn qualities. Fabric edges With the Cantrina each individual thread of the holding selvedges can be tensioned separately, allowing simple and uniform adjustment of the selvedge thread tension. Various separating systems are available today for an optimum selvedge quality. These are adapted to the types of weave, density ratio of the warp and weft, purpose of the labels and to market requirements. TVT2-Cut thermal cutting knife MÜGRIP® MBJ5 MÜGRIP® MBJ5 New drive concept All drive components are placed outside the machine frame, affording better access and reducing heat generation in the weaving zone. A new feature is the VARIPICK system with servomotor for higher dynamics, greater precision and speedier drive responses. The DIGIKAST electronic warp delivery is likewise equipped with a servomotor, so that the warp tension is controlled even more accurately and dynamically. General features The MJB type series is the most frequently used rapier weaving machine worldwide for producing labels, images, neckties and narrow technical fabrics with cut edges. It is the only weaving system designed and built specially for this market segment. All components are made by Jakob Müller AG – a complete system from one source. The rugged and compact design with its jacquard mechanism immediately above the basic machine, low machine height and minimal weight enable it to be installed and operated in existing rooms as well as in multistorey buildings. Further features making this machine very attractive both economically and ecologically are its high speeds, great flexibility regarding range of labels, rapid resetting, low maintenance demands, minimum power and compressed air consumption and high resale value. Rapier weaving system The universal rapier minimizes fluff production with PES and also the danger of fibril damage. The special design of the bring-and-fetch gripper ensures faultfree yarn transfer. With the VARISPEED system the machine speed is matched to the momentary weft yarn quality being inserted; while the thread detector provided with air compensation ensures constant weft tension, ensuring maximum production without sacrificing fabric quality. This enables a wide spectrum of different weft materials to be woven, such as open or twisted filaments, cotton, reinforced and non-reinforced lurexes, effect and reflector yarns. Integrated machine control MÜCAN – the latest machine control generation – ensures simple and clear supervision with dependable control and monitoring of all elements even at the highest speeds. The easily understood and clear touch-screen facilitates monitoring and programming by the operator. All process sequences monitored and controlled electronically – Machine drive – Warp tension – Empty cones – Weft and warp breaks – Fabric take-off – Winding safeguard at fabric take-off – Cutting knife control – Thermosetting – Safety covers – Magnetic feed on jacquard mechanism – Variable-speed drive regulator – Variable speed DIGIKAST warp delivery Main drive motor and variable-speed drive Middle weft transfer New MÜCAN machine control Fabric take-up With VARIPICK, the electronically controlled cloth take-off, the weft densities within a repeat can be programmed to change, ranging from 15 to 70 picks per cm. This variability is a further instrument enabling the label producer to influence significantly the fabric quality and efficiency. Higher speeds By virtue of various mechanical improvements, like the modified reed beat-up with gentler motions, vibration is reduced. Similarly the new harness is designed for low-vibration running. Accordingly the maximum speed of the MBJ5 is 800 min-1. The particular industrial speed will naturally depend on production conditions and yarn qualities. Fabric edges With the Cantrina each individual thread of the holding selvedges can be tensioned separately, allowing simple and uniform adjustment of the selvedge thread tension. Various separating systems are available today for an optimum selvedge quality. These are adapted to the types of weave, density ratio of the warp and weft, purpose of the labels and to market requirements. TVT2-Cut thermal cutting knife MÜGRIP® MBJ5 Label weaving machine Electronically controlled jacquard SPE with bottom shed leasing (patented) – This new technology enables labels to be woven at speeds hitherto unattained. – 4-point knife beam drive – Short, stable lifting knife – Inclined shed – New harness concept – larger deflection rollers – heald/cord transition covered with shrunk-on tube – much lower initial tension of return spring – approx. 50% less stressing – central lubrication MÜGRIP® MBJ5 for labels and images with cut edges Technical data Jacquard machine SPE3 with 1536, SPE5 with 4096 or 6144 hooks Fabric width 1150 mm Weaves taffeta satin semi-Satin Warp ends per cm 54,6 109,2 88,7 Weft accumulator electronically controlled system for 4, 8 or 12 colours with: – double reed spring brake – cone run-out detector – draw-off speed up to 1000 m/min Cutting systems Standard TVT2 Options: TVT-Cut (6 - 8 mm), MINI-MÜSONIC, TC (Thermo Cut) Programming patterning and programming systems MÜCAD, MÜCAD DIGICOLOR, (MÜNUMBER-MASTER with 6144 hooks) Power consumption 13 kW Compressed air 6 bar; 6,3 m3/h for cleaning the rapiers Dimensions width 2350 mm without weft accumulator 3180 mm with weft accumulator 2050 mm 3450 mm with 1536 hooks 4180 mm with 4096 und 6144 hooks min. 3700 mm with 1536 hooks min. 4500 mm with 4096 and 6144 hooks depth height room height Copyright © 2003 by Jakob Müller AG Frick 5070 Frick Switzerland Printed in Switzerland. All rights reserved. Fascination of Ribbons and Narrow Fabrics Innovation in Machinery No part of this publication may be reproduced by any means, nor translated, nor transmitted into a machine language without the written permission of the publisher. This leaflet contains photos and technical data for information only, without contractual engagement. Rep.: 905 61 030 en 05/11 Jakob Müller AG Frick 5070 Frick Switzerland Tel +41 62 8655 111 Fax +41 62 8655 777 www.mueller-frick.com
© Copyright 2024 ExpyDoc
