METASYS GB Central suction system METASYS ZPA Installation, operation and maintenance Table of contents Explanation of the pictograms The groups of people for whom certain types of activities are relevant can be found in the footer. 1. Table of contents: Page 1. Table of contents 2 2. Explanation of the pictograms 2 3. General instructions 3 4. Application 4 5. Overview of types 4 6. Number of treatment units per suction system 5 7. Construction 6 8. Functional description 6 9. Technical data 7 10.Installation guidelines 7 11.Modifying the suction systems to ZPA 8 12.Pipes 9 13.Explanation of the control unit 10 14.Electrical connections 11 15.Calibrating the system 12 16.Commissioning 13 17. Maintenance 14 18.Disposal of the equipment 14 2. Explanation of the pictograms: means that if the instructions are disregarded danger for people, operational problems or damage to the equipment or its immediate surroundings can occur. means that the attention of operating or maintenance personnel particularly needs to be drawn to important items in this section. Page GB Practice personnel / technician General instructions 3. General instructions: The safety, reliability and performance of the equipment is only guaranteed by METASYS if the following instructions are followed: Before the ZPA central suction system can be correctly q installed and calibrated, please carefully read the complete Installation, Operating and Maintenance manual. Installation, alterations or repairs must only be carried q out by authorised specialists who guarantee compliance with standard EN 60601-1 (International Standard for Medical Electrical Equipment, particularly Part 1: General Safety Requirements). The electrical installation must correspond with IEC (Interq national Electrotechnical Commission) requirements. The equipment must only be used in accordance with the q installation, operation and maintenance instructions. q Only genuine METASYS spare parts must be used for repairs or replacement. q You must also observe all information and instructions issued by the manufacturers of the treatment units to which the ZPA suction system is to be connected. After commissioning, the Installation Proof found into the Equipment Logbook must be completed and returned to METASYS in order to determine the guarantee period. q Every service and inspection must be recorded in the Equipment Logbook. q If requested by a qualified technician, METASYS declares to provide all prepared documentation likely to be of use to the technically qualified person for service and repairs of the the equipment's components. qMETASYS takes no responsibility for damages arising from outside influences (inaccurate installation), incorrect information, use of the equipment for purposes other than the one intended, or for improper repairs. The equipment is not suitable for use in explosive or combustible environment. q Users must study equipment and assure themselves of its good condition before every use. Practice personnel / technician GB Page Application Overview of types 4. Application: 1.4 1.3 1.5 ZPA stands for (in German) "Central Unit in Parallel Arrangement". The METASYS ZPA system is a central suction system used to produce centralised vacuum at dental medical practices. 1.6 1.2 Depending on the equipment, it can be designed to be: 1.7 Ø 70 mm Ø 50 mm 1 1.1 and amalgam separation 2.4 5. Overview of types: 2.3 2.5 q A dry suction system q A semi-wet suction system with air/water separation q A semi-wet suction system with air/water separation The ZPA central suction system is available in 2 basic versions: 2.6 ZPA 2: The ZPA 2 is a central suction system which combines two METASYS EXCOM Z2/Z5, EXCOM hybrid 2/5 or VAC II/III into a single parallel unit. 2.2 2.7 Ø 100 mm Ø 70 mm 2 2.1 2x 1x or + ZPA 3: The ZPA 3 is a central suction system which combines three METASYS EXCOM Z2/Z5, EXCOM hybrid 2/5 or VAC II/III into a single parallel unit. 1 Scope of supply ZPA 2 / 1.1 2 pcs. Suction power distributor 2.1 2 pcs. 1.2 1 pc. Extension pipe 2.2 1 pc. 1.3 1 pc. Vacuum relief 2.3 1 pc. 1.4 2 pcs. Non-return valve 2.4 3 pcs. 1.5 1 pc. Control unit 2.5 1 pc. 1.6 1 pc. Vacuum relief hose 2.6 1 pc. 1.7 2 pcs. Tube plugs 2.7 3 pcs. 2 Scope of supply ZPA 3 The METASYS ZPA can be fitted in the following combinations: 3 or See picture ZPA 2 as the central suction system, with or without air/ water separation: 1 pc. ZPA 2 q 2 pcs. VAC II/III, EXCOM Z2/Z5 or EXCOM hybrid 2/5 q 3 Page GB Practice personnel / technician Overview of types, number of treatment units per suction system 4 See picture 1 pc. ZPA 2 q 2 pcs. EXCOM Z2/Z5 or EXCOM hybrid 2/5 q 2 pcs. COMPACT A8/A16 or ECO II q 5 2x 2x 1x ZPA 2 as semi-wet suction system with air/water separation and amalgam separation + or + See picture ZPA 3 as the central suction system, with or without air/ water separation: 4 1 pc. ZPA 3 q 3 pcs. VAC II/III, EXCOM Z2/Z5 or EXCOM hybrid 2/5 q 6 or 3x See picture ZPA 3 as semi-wet suction system with air/water separation and amalgam separation: 1x 1 pc. ZPA 3 q 3 pcs. EXCOM Z2/Z5 or EXCOM hybrid 2/5 q 3 pcs. COMPACT A8/A16 or ECO II q or + 6. Number of treatment units per suction system: Number of treatment units 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Suction systems at 60% at 70% at 100% load load load EXCOM Z-ECO EXCOM Z-ECO EXCOM Z-ECO EXCOM ZE EXCOM ZE EXCOM ZE EXCOM ZA1 EXCOM ZA1 EXCOM ZA1 EXCOM Z2 EXCOM Z2 EXCOM Z2 EXCOM Z5 EXCOM Z5 EXCOM Z5 EXCOM Z5 EXCOM Z5 ZPA 2 EXCOM Z5 ZPA 2 ZPA 2 ZPA 2 ZPA 2 ZPA 3 ZPA 2 ZPA 2 ZPA 3 ZPA 2 ZPA 3 ZPA 3 ZPA 2 ZPA 3 ZPA 3 ZPA 3 ZPA 3 ZPA 3 ZPA 3 ZPA 3 ZPA 3 ZPA 3 ZPA 3 ZPA 3 ZPA 3 or 5 3x 3x 1x + or + or The table above illustrates the principles of measurement. Variances can occur because the suction power is greatly influenced by the condition of the pipe system, and by its size. 6 Practice personnel / technician GB Page Construction Functional description 7. Construction: 1 See picture, in the ZPA3 example 1.1 EXCOM Z5 Suction system with air/water separation 1.2 1.6 1.2 Control unit Controls the suction flow volume As soon as the vacuum drops below or exceeds the set value one suction system is switched on or off. This increases or reduces the volume of suction flow. 1.3 1.7 1.5 1.3 Control line Transfers the "on-off" signal to the suction system 1.4 Air inlet valve Optimises the vacuum so that any losses can be compensated through the pipe system. It also protects the suction systems from overheating. 1.4 1.8 1.5 Vacuum relief Conducts the vacuum to the control unit 1.6 Exhaust air line Conducts the exhaust air to the outside 1.1 1.7 Waste water line Conducts the waste water to the drain system 1.4 1.8 Suction flow distributor The suction flow distributor distributes the suction flow evenly to the suction systems required. 8. Functional description: After a suction hose on the hose system has been lifted or when waste water emerges from the rinsing basins, a start signal is sent to the control system via the suction contact cable which starts all the suction systems at the same time. As soon as the nominal vacuum is reached, the system automatically switches back to the operation of one or two suction systems (depending on need). The control unit constantly controls the vacuum in the pipe system by switching the suction systems on or off, depending on the amount of suction flow required. 1 Page GB Practice personnel / technician Technical data Installation guidelines 9. Technical data: ZPA 2 / ZPA 3 Mains voltage: 230 V AC Frequency: 50/60 Hz Max. current consumption: 400 mA Equipment fuse: 1A Vacuum range: 180 mbar regulated Max. ambient temperature: 40 °C Operating time: 100 % ED + 40 °C RH < 70 % + 10 °C 10. Installation guidelines: See picture 2 T he METASYS ZPA suction system is designed to be q installed only in dry, adequately ventilated rooms. T heir use in areas subject to explosive and fire hazards q is not permitted. T he permitted room temperature ranges from between q +10° C and +40° C. The relative humidity must not exceed 70%. I n case of room temperatures above +35° C, additional q air ventilation must be catered for. A ventilator must be installed at the installation space. 2 Installation can be on the same level as the treatment units, in a side room or one floor lower. I n order to avoid vibrations, the suction system must be installed on a firm base. Please see the relevant installation, operating and maintenance instructions and the installation guidelines for the individual components (EXCOM Z2/Z5, EXCOM hybrid 2/5, VAC I-III, COMPACT A8/A16 and ECO II). 3 See picture 3.1 Suction flow distributor T o ensure that all the suction systems reach the same suction volume, the connections on the suction flow distributor must be fitted at an angle of 45° to the vertical. 3.1 3 Practice personnel / technician GB Page Installation guidelines Modifying the suction systems to ZPA 1 Vacuum relief, see picture 2 m The vacuum relief hose is supplied to the maximum permitted length of 2 m. Do not extend this hoses! 11. Modifying the suction systems to ZPA: 2 odification actions for EXCOM Z2/Z5 M and EXCOM hybrid 2/5 2.1 Pull the air inlet valve out of the Y-distributor (the air inlet valve just removed will be fastened to the vacuum relief later in the installation procedure). 2.2 Insert the tube plugs (supplied) into the Y-distributor. 2.3 Undo the hose clamp and pull the suction hose off the separation. 2.4 Push the non-return valve onto the separation (with the O-ring side pointing downwards) and fasten the suction hose to the non-return valve. 3 Modification action for the VAC II/III: 3.1 Pull the the Y-distributor and air inlet valve out of the condensate separator (the air inlet valve just removed will be fastened to the vacuum relief later in the installation procedure). 3.2 Insert the extension pipe into the condensate separator. 3.3 Push the non-return valve into the extension pipe (the side with the O-rings to the outside, the nonreturn valve must open in the direction of suction!) 3.4 Insert the connector dia. 50 - dia. 40 (supplied with with the VAC II/III) into the non-return valve. 1 2.1 2.2 2.3 2.4 2 3.1 3.2 3.4 3.3 3 Page GB Practice personnel / technician Pipes 12. Pipes: The existing pipework must comply with the guidelines specified by METASYS. These guidelines can be found in the basic planning information for central suction systems. 1.4 Please maintain a minimum and maximum diameter for the central suction line: ZPA2: Minimum Ø 50 mm, Maximum Ø 70 mm ZPA3: Minimum Ø 70 mm, Maximum Ø 110 mm 1.3 Connection to the existing pipework: 1.6 4 See picture 1.1 Central suction line 1.2 Extension pipe This is fitted between the central suction line and the vacuum relief, so that no humidity can get into the vacuum relief. 1.3 Vacuum relief Conducts the vacuum to the control unit via a hose. 1.4 1.2 Air inlet valves T he air inlet valves removed from the suction systems (see section 11), are fastened to the vacuum relief (1 on the ZPA2, 2 on the ZPA3). They will be required later to calibrate the vacuum. 1.5 Suction flow distributor Keep the hose paths to the suction systems as short as possible. 1.6 Connectors These are set to the connectors concerned on the suction flow distributor for the suction hose connection to EXCOM / VAC (included in the scope of supply for EXCOM Z2/Z5, EXCOM hybrid 2/5 and VAC II/III). 1.1 1.5 4 2.2 5 See picture Waste water line: Please see the Installation, Operating and Maintenance Manual entitled "METASYS EXCOM Z2/Z5 Central Suction system", section 11 Installation Guidelines, for how to lay the waste water line. 2.1 2.3 Exhaust air line: The exhaust air line from the suction system to the exhaust pipe must comply with the guidelines set out in the Installation, Operating and Maintenance Instructions for the METASYS EXCOM or METASYS VAC, respectively. The diameter of the central exhaust line 2.2 must be at least equal to (or larger than) that of the central suction line 2.3 . Use a pipe material made from PP-H. 2.1 5 Practice personnel / technician GB Page Explanation of the control unit 1.7 13. Explanation of the control unit 1.6 1.5 1 1.4 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.8 1.1 1.2 1.9 1.10 1.11 1.12 1 2.1 2.2 2.3 1.3 See picture, in the ZPA3 example Relay Vacuum 1 Relay Vacuum 2 Relay Vacuum 3 Warning panel Vacuum switch suction system 2 Vacuum switch suction system 3 T1A fuse Terminal block 230 V AC, 50/60 Hz mains connection Vacuum measurement connection Sealing plugs Vacuum relief The control unit receives the start signal via the suction contact cable which is connected to the terminals 1.8 This start signal is transferred via the control lines, which are likewise connected to the terminals 1.8 , to all the suction systems. The nominal vacuum required has been preset at the vacuum switches for suction system 2 1.5 and suction system 3 1.6 . As soon as this nominal vacuum has been reached, a stop signal is sent via the vacuum switch to suction system 2 and suction system 3. In this situation, only suction system 1 is still in operation. If, later on, a greater volume of suction flow is required (for example when other vacuum consumers join the network), the vacuum in the suction line network is reduced. The vacuum switches detect this via the vacuum relief 1.12 . So if the vacuum at the vacuum switch on suction system 2 1.5 falls below the minimum set point, suction system 2 automatically switches back on. If this situation still does not produce the required suction flow volume, the vacuum drops again. As soon as it falls below the nominal minimum vacuum at the vacuum switch for suction system 3 1.6 , suction system 3 switches on. The system is then running at maximum power. If the vacuum exceeds the maximum vacuum set for the vacuum switch on suction system 3 1.6 , suction system 3 is switched off again. In this way the suction systems are switched on and off in the sequence described. In the event that no further start signals are sent via the suction contact cable, all the suction systems switch off automatically. 2 2.1 2.2 2.3 Warning panel LED suction system 1 LED suction system 2 LED suction system 3 The LEDs on the warning panel show which suction systems are in operation. 2 10 Page GB Practice personnel / technician Explanation of the control unit Electrical connections Vacuum switch suction system 1 + 2 3 3.1 3.2 3.3 3.2 Vacuum connection Adjusting screw suction system 2 Adjusting screw suction system 3 There is an adjusting screw on each of the two vacuum switches, which can be used to adjust the vacuum level to suit the condition of the suction line network. The various suction line networks vary so greatly that it is not possible to make a factory pre-setting for the vacuum switch. If you turn a screw to the right, the nominal vacuum (at which the suction system with switch on or off) on the suction system concerned will increase. The switching hysteresis is preset and cannot be altered. 3.3 3.1 3 14. Electrical connections: Only qualified electricians are authorised to carry out the electrical connection. Always carry out electrical installations in accordance with applicable national regulations. Before making the electrical connection, compare the nominal voltage stated on the type plate of the device with the mains voltage. Circuit diagram ZPA 2 / 4 5 Circuit diagram ZPA 3 Key: A1 F1 K1 K2 K3 S1.1 S1.2 T1 warning panel control fuse EXCOM 1 relay EXCOM 2 relay EXCOM 3 relay (on ZPA 3 only) Pressure switch Pressure switch (on ZPA 3 only) Transformer 4 Connection to the control unit: ll cables must be connected only to the terminal A block specific to them. Cable connections should be made only with the plug removed from the mains socket. T he suction contact cables installed at the treatment units q must be collected together into a wiring loom. The wiring loom must be connected to fuse F1 (T1A) and terminal 4. T he control line for suction system 1 must be connected q to terminals 7 and 8. The control line for suction system 2 must be connected to terminals 9 and 10. For ZPA 3 only: The control line for suction system 3 must be connected to terminals 11 and 12. T he line cross sections must be minimum 0,75 mm2. q The polarity of the cable has no role in the case of the connections described above. The control line connection to the suction systems must be made in accordance with the guidelines set out in the Installation, Operation and Maintenance Manual for the device in question. Technician Practice personnel / technician GB 5 Page 11 Calibrating the system 15. Calibrating the system: Calibrating the system is the last step before putting the ZPA suction systems into operation. Make sure that all the devices have been properly installed. 1 You will need the METASYS digital manometer (article no. 40400005) to carry out the calibration! 2 Calibrating the ZPA 2 and ZPA 3: Switch off all the vacuum consumers! q 2 1 1 P ull the sealing plugs out of the measurement connector and attach the digital manometer. 2 T urn the air inlet valve(s) to the right until they reach the stop (close). 1 Switch off suction system 2 and suction system 3! q 2 180 mbar 3 A ctuate the tray contact, (lift the suction hose from the treatment unit) without sucking in air (plug the hose so as to be air-tight). 4 O pen the air inlet valve(s) (turning to the left) until the digital manometer shows a vacuum of 180 mbar. The setting should be almost identical in the case of two air flow valves. If it is not possible to reach this value, examine the pipe system for leaks. 5 P ull the air inlet valve(s) out of the vacuum relief and cover the openings with the polystyrene leaves supplied. 6 S lowly push in a polystyrene leaf until a half-moon shaped opening is made and the manometer shows a value of 160 mbar. 7 T urn the adjusting screw on the vacuum switch for suction system 2 to the right until the LED on suction system 2 lights up, and then slowly turn it back to exactly the point where the LED on suction system 2 goes out. å 4 3 1 160 mbar 2 6 5 © © 7.2 7.1 fi · 1 · 2 1 7.1 For ZPA 3 only: Slowly push in the polystyrene leaf until the manometer shows a value of 140 mbar. 7.2 For ZPA 3 only: Turn the adjusting screw on the vacuum switch for suction system 3 to the right until the LED on suction system 3 lights up, and then slowly turn it back to exactly the point where the LED on suction system 3 goes out. fi 2 140 mbar 7 12 Page GB Practice personnel Technician / technician Calibrating the system First time operation 8 Hang the suction back into the hose tray. 9 Fasten the air inletvalve(s) to the vacuum relief. 10 Remove the digital manometer and replace the sealing plugs into the measurement connection. 16. First time operation: 8 11 See picture 11.1 S witch on all the devices, or the practice main switch 11.2 Remove the suction hose from the hose tray on one treatment unit. All the suction systems must start at the same time. After running for a maximum of 60 seconds, only one suction system should still be running (check the LEDs on the warning panel). 11.3 H ang the suction hose back into the hose tray. Suction system 1 will continue to run for the pre-set run-on time. Check that the vacuum during the runon time is 180 mbar, adjust if necessary. Remove the suction hoses in sequence from the treatment units until you have reached the maximum possible number. Ensure that the suction systems start up in sequence. 11.5 H ang the suction hoses back into the hose tray. Ensure that suction systems 2 and 3 switch back off, take account of the run-on time! 1 2 3 10 60 sec 11.4 9 11.2 11.1 11.6 1 ... 180 mbar 2 ... If all the above points are met, the system has been correctly installed. 60 sec Siphon off 2 litres of water on each treatment unit. Check all the hose connections and joints on the suction line for leaks, repair if necessary. After a repair the ZPA must be subjected to another function test. 11.3 ... 3 11.5 11.4 ... 2 1 x 2 l 11.6 11 Technician Practice personnel / technician GB Page 13 Maintenance Disposal of the equipment: 17. Maintenance: For maintenance of the individual components on the suction systems please see the relevant Installation, Operation and Maintenance Manual for the devices concerned. Once the servicing work has been completed, check that the non-return valve 1 has been correctly set and is functioning properly. 18. Disposal of the equipment: T he devices may be contaminated. Please inform the disposal company of this so that the necessary precautions can be taken. Disposal of amalgam separator components, such as sieves, filters, hoses etc., must also comply with local regulations. Uncontaminated plastic components of the suction system may be re-cycled. The built-in control unit, electronic circuit boards and components may be disposed of as electro-technical scrap. Other metal components may be disposed of as ordinary metal scrap. If the devices is returned, for example to the dealer or METASYS Medizintechnik GmbH, all connections must be sealed so that they are water-tight. 1 14 Page GB Practice personnel / technician Notes Practice personnel / technician GB Page 15 METASYS Austria METASYS Medizintechnik GmbH Florianistraße 3 A-6063 Rum bei Innsbruck 1+43/(0)512 /20 54 20-0 5 +43/(0)512/20 54 20-7 Germany METASYS Medizintechnik GmbH Ahornstraße 19 D-85614 Kirchseeon 1 +49/(0)2236/37 42 42 5 +49/(0)2236/37 42 41 France Ihr METASYS Berater:/Your METASYS agent: ZK-55.246/01 Dental ECO Service Italia S.r.l. Florianistraße 3 A-6063 Rum bei Innsbruck 1 +39/045/981 4477 5 +39/045/981 4475 e-mail: [email protected] GB Italy 70100328 www.metasys.com EBW ZPA, 06.07.2011 email: [email protected] Subject to technical changes, printing and setting errors! METASYS France S.a.r.l. 9, bd E. Michelet F-69008 Lyon 1+33/(0)4/37 90 22 15 5 +33/(0)4/37 90 22 47 e-mail: [email protected] www.metasys.fr
© Copyright 2025 ExpyDoc