the Jupiter tangential roaster – benefits for your business

The flexible
solution – the
Jupiter tangential
roaster – benefits
for your business
Mr. Ingo Binzen
Sales Director
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
References Jupiter - Asia
 Japan:
 15 x
JUPITER 1000
 12 x
JUPITER 2000
 2x
JUPITER 4000
 South Korea:
 3x
JUPITER 1000
 2x
JUPITER 2000
 Vietnam:
 1x
JUPITER 4000
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
References Jupiter - Asia
 India:
 2x
JUPITER 250
 3x
JUPITER 500
 1x
JUPITER 1000
 Indonesia:
 1x
JUPITER 100
 4x
JUPITER 500
 2x
JUPITER 2000
 2x
JUPITER 3000
 6x
JUPITER 5000
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Roaster = Fields of application
 Recommended fields of application:
 Gentle roasting under most flexible
conditions
 Roasting plants with a large variety of
products and frequent sort changes
 Coffees:
 Mainstream filter coffee
 Coffees for the instant production
 Coffees for single serve production
 Gourmet coffees
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
History of the JUPITER series
 1969: Introduction of the new, patented
roasting system “Rapido Nova“ by GOTHOT
 1976: GOTHOT becomes a member of the
PROBAT group
 1980: First ”Rapido Nova UIII“ (Jupiter, type R-LT)
 1996: First PROBAT roaster of the RT series
(Jupiter, type SY-LT)
 2000: ”Rapido Nova 5000“ – at this point of
time largest serial roaster of the world
 2001: First roaster with reflection roast
 2002: Introduction of the green coffee preheating developed by PROBAT
 2007: PROBAT Jupiter
 2011: New concept for Jupiter-series
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Performance Details
 Batch size:
50 – 780 kg (type UII, UII-LT)
57 – 600 kg (type UIII, UIII-LT)
47 – 525 kg (type SY-LT)
Type UII, UII-LT
 Roasting times
5.5 – 18 minutes (type UII, UII-LT)
Type UIII, UIII-LT
3 – 18 minutes (type UIII, UIII-LT)
2 – 18 minutes (type SY-LT)
 Roasting capacity:
500 – 5,000 kg/h (type UII, UII-LT)
1,000 – 4,000 kg/h (type UIII, UIII-LT)
1,000 – 3,000 kg/h (type SY-LT)
PROBAT-Day, Bali / 7th November 2014
Type SY-LT
2 – 9 min
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Set-Up
 Feeding hopper
 Roaster
 Roasting air system
 Exhaust air cleaning
 Cooling system
 Roasted coffee removal
transport
 Roasting system
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Process Scheme
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Roaster
 Roaster bin in closed execution renders
possible the roasting of problem products
like small or broken beans
 Particularly developed, rotating shovel
mechanism for an optimal and gentle
mixing of the beans
 Mainly convective heat transfer
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Roaster = Process
 Separation of
 Mechanical movement of the roasting
product
 Heating air for the energy supply
 Air volume can be reduced to a
minimum – without influencing the
movement of the coffee
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Roasting Air System / Roasting Cyclone
 Automatic regulation of the burner
performance via roasting supply air
temperature
 Air quantity and pressure ratios in the
system can be influenced
 Effective, mechanical cleaning of the
exhaust air from firm particles (chaff, dust)
 Recirculation of the roasting exhaust gases
during the complete roasting process
 Adjustable roasting air flow
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Exhaust Gas Treatment
 Adaptable to the legal requirements
 Thermal pre-cleaner (afterburner)
 Reduced emissions
 Reduced product-specific odours
 Thermal pre-cleaner with catalyzer
 No product-specific odours
 No visible roasting exhaust gases
 Even fewer emissions
 Ecologist Proforte (FRTO)
 Lowest emissions
 No additional burner necessary
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Thermal Pre-cleaner,
TVR/KEG (450/600°C)
ca. 450 °C
approx. 842 °F
ca. 600 °C
approx. 1112 °F
Thermal Pre-cleaner with
catalyzer TVR/NVK (450°C)
max. 630 °C
approx. 1166 °F
NVK
KEG
KEG
TVR
TVR
ca. 450 °C
approx. 842 °F
TVR
ca. 180 °C
approx. 356 °F
ca. 180 °C
approx. 356 °F
PROBAT-Day, Bali / 7th November 2014
ca. 180 °C
approx. 356 °F
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Cooling
 Targeted finishing of the roasting process
and pre-cooling of the coffee by controllable
water quenching
 Quick emptying of the coffee in the
integrated flat bed cooler
 Regular, gentle cooling in fluidised bed with
sucked external air
 Coffee is cooled to almost ambient
temperature
 Mechanical cleaning of the cooling exhaust
air from firm particles
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Pilot Roaster Excellence
 Fully-automatic PC control system – based on
SCADA system
 Intuitive operation easy menu structure
 Visualisation of the roasting curve as product
temperature curve
 Prepared for the integration in Plant control
System
 Memorisation of all product-relevant data
 Recipe management with 999 recipes
 Optionally: Reflex Automatic / Reflex Extended
 Reproduction of roasting curves
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Jupiter 5000
PROBAT-Day, Bali / 7th November 2014
Jupiter 500 Compact
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
LIVE – JUPITER 5000
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Advantage: productive, flexible and safe
 Production capacity of up to 6 t/h when
using a green coffee pre-heating
 Stability of the roasting operation even after
the first roast
 optimal reproducibility
 Roasting problem products
 Frequent sort changes
 Comprehensive safety equipment for
protection of personnel, machines and end
product – far beyond the legal standards
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Advantage: qualitative and energy-saving
 Use of high-quality materials and
components
 Long durability and maximised machine
working time
 High functional and process safety
 Spare parts are available for many years
 Low energy consumption by recirculation of
the roasting gases
PROBAT-Day, Bali / 7th November 2014
The flexible solution – the Jupiter tangential roaster – benefits for your business
Ingo Binzen
Advantage to decide for PROBAT
 Test roasts possible in the own technical centre
 Excellently equipped laboratory
 Comprehensive service concerning consulting
and training
 Attractive price/performance ratio
 More than 130 years of experience concerning the
manufacturing of coffee roasting machines and
plants
 Until today more than 130 tangential roasters sold
worldwide
 The 20 largest roasting plants of the world are
equipped with PROBAT equipment
 The coffee for 7 out of 10 cups was processed on
a roaster of the PROBAT group
PROBAT-Day, Bali / 7th November 2014
THANK YOU VERY
MUCH FOR YOUR
ATTENTION!
Mr. Ingo Binzen
Sales Director
PROBAT-Day, Bali / 7th November 2014