The flexible solution – the Jupiter tangential roaster – benefits for your business Mr. Ingo Binzen Sales Director PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen References Jupiter - Asia Japan: 15 x JUPITER 1000 12 x JUPITER 2000 2x JUPITER 4000 South Korea: 3x JUPITER 1000 2x JUPITER 2000 Vietnam: 1x JUPITER 4000 PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen References Jupiter - Asia India: 2x JUPITER 250 3x JUPITER 500 1x JUPITER 1000 Indonesia: 1x JUPITER 100 4x JUPITER 500 2x JUPITER 2000 2x JUPITER 3000 6x JUPITER 5000 PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Roaster = Fields of application Recommended fields of application: Gentle roasting under most flexible conditions Roasting plants with a large variety of products and frequent sort changes Coffees: Mainstream filter coffee Coffees for the instant production Coffees for single serve production Gourmet coffees PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen History of the JUPITER series 1969: Introduction of the new, patented roasting system “Rapido Nova“ by GOTHOT 1976: GOTHOT becomes a member of the PROBAT group 1980: First ”Rapido Nova UIII“ (Jupiter, type R-LT) 1996: First PROBAT roaster of the RT series (Jupiter, type SY-LT) 2000: ”Rapido Nova 5000“ – at this point of time largest serial roaster of the world 2001: First roaster with reflection roast 2002: Introduction of the green coffee preheating developed by PROBAT 2007: PROBAT Jupiter 2011: New concept for Jupiter-series PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Performance Details Batch size: 50 – 780 kg (type UII, UII-LT) 57 – 600 kg (type UIII, UIII-LT) 47 – 525 kg (type SY-LT) Type UII, UII-LT Roasting times 5.5 – 18 minutes (type UII, UII-LT) Type UIII, UIII-LT 3 – 18 minutes (type UIII, UIII-LT) 2 – 18 minutes (type SY-LT) Roasting capacity: 500 – 5,000 kg/h (type UII, UII-LT) 1,000 – 4,000 kg/h (type UIII, UIII-LT) 1,000 – 3,000 kg/h (type SY-LT) PROBAT-Day, Bali / 7th November 2014 Type SY-LT 2 – 9 min The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Set-Up Feeding hopper Roaster Roasting air system Exhaust air cleaning Cooling system Roasted coffee removal transport Roasting system PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Process Scheme PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Roaster Roaster bin in closed execution renders possible the roasting of problem products like small or broken beans Particularly developed, rotating shovel mechanism for an optimal and gentle mixing of the beans Mainly convective heat transfer PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Roaster = Process Separation of Mechanical movement of the roasting product Heating air for the energy supply Air volume can be reduced to a minimum – without influencing the movement of the coffee PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Roasting Air System / Roasting Cyclone Automatic regulation of the burner performance via roasting supply air temperature Air quantity and pressure ratios in the system can be influenced Effective, mechanical cleaning of the exhaust air from firm particles (chaff, dust) Recirculation of the roasting exhaust gases during the complete roasting process Adjustable roasting air flow PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Exhaust Gas Treatment Adaptable to the legal requirements Thermal pre-cleaner (afterburner) Reduced emissions Reduced product-specific odours Thermal pre-cleaner with catalyzer No product-specific odours No visible roasting exhaust gases Even fewer emissions Ecologist Proforte (FRTO) Lowest emissions No additional burner necessary PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Thermal Pre-cleaner, TVR/KEG (450/600°C) ca. 450 °C approx. 842 °F ca. 600 °C approx. 1112 °F Thermal Pre-cleaner with catalyzer TVR/NVK (450°C) max. 630 °C approx. 1166 °F NVK KEG KEG TVR TVR ca. 450 °C approx. 842 °F TVR ca. 180 °C approx. 356 °F ca. 180 °C approx. 356 °F PROBAT-Day, Bali / 7th November 2014 ca. 180 °C approx. 356 °F The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Cooling Targeted finishing of the roasting process and pre-cooling of the coffee by controllable water quenching Quick emptying of the coffee in the integrated flat bed cooler Regular, gentle cooling in fluidised bed with sucked external air Coffee is cooled to almost ambient temperature Mechanical cleaning of the cooling exhaust air from firm particles PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Pilot Roaster Excellence Fully-automatic PC control system – based on SCADA system Intuitive operation easy menu structure Visualisation of the roasting curve as product temperature curve Prepared for the integration in Plant control System Memorisation of all product-relevant data Recipe management with 999 recipes Optionally: Reflex Automatic / Reflex Extended Reproduction of roasting curves PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Jupiter 5000 PROBAT-Day, Bali / 7th November 2014 Jupiter 500 Compact The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen LIVE – JUPITER 5000 PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Advantage: productive, flexible and safe Production capacity of up to 6 t/h when using a green coffee pre-heating Stability of the roasting operation even after the first roast optimal reproducibility Roasting problem products Frequent sort changes Comprehensive safety equipment for protection of personnel, machines and end product – far beyond the legal standards PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Advantage: qualitative and energy-saving Use of high-quality materials and components Long durability and maximised machine working time High functional and process safety Spare parts are available for many years Low energy consumption by recirculation of the roasting gases PROBAT-Day, Bali / 7th November 2014 The flexible solution – the Jupiter tangential roaster – benefits for your business Ingo Binzen Advantage to decide for PROBAT Test roasts possible in the own technical centre Excellently equipped laboratory Comprehensive service concerning consulting and training Attractive price/performance ratio More than 130 years of experience concerning the manufacturing of coffee roasting machines and plants Until today more than 130 tangential roasters sold worldwide The 20 largest roasting plants of the world are equipped with PROBAT equipment The coffee for 7 out of 10 cups was processed on a roaster of the PROBAT group PROBAT-Day, Bali / 7th November 2014 THANK YOU VERY MUCH FOR YOUR ATTENTION! Mr. Ingo Binzen Sales Director PROBAT-Day, Bali / 7th November 2014
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