NYK Green Ship Technology

NYK Green Ship Technology
Sea Japan Maritime Green Frontier Seminar
9th April 2014
Yasuo Tanaka
NYK (Nippon Yusen Kaisha)
Managing Corporate Officer
1
Outline
1. Introduction of NYK
2. NYK Environment countermeasure
3. Future technology
2
NYK Corporate Profile
•
NYK LINE (Nippon Yusen Kaisha)
– Head Office: Tokyo, Japan
– Founded: September 29, 1885
– Business Scope
•
•
•
•
•
•
•
•
•
3
Liner (Container) Service
Tramp and Specialized Carrier Services
Tankers and Gas Carrier Services
Logistics Service
Terminal and Harbor Transport Services
Air Cargo Transport Service
Cruise Ship Service
Employees : 28,865 (as of Year 2013)
Revenues : $ 23 billion (Year 2013)
NYK Head office in Tokyo
NYK Freet (as of the end of March 2013)
Containerships (including
semi-containerships and
others)
144vessels / 5,841,502 DWT
Bulk Carriers (Capesize)
126 vessels / 22,747,882 DWT
Bulk Carriers (Panamax &
Handysize)
263vessels / 15,654,304 DWT
Wood-chip Carriers
51 vessels / 2,678,186 DWT
Cruise Ships
3 Vessels / 21,557 DWT
4
Car Carriers
120 vessels / 2,169,122 DWT
Tankers
82 vessels / 12,601,151 DWT
LNG Carriers
28 vessels / 2,085,903 DWT
Others
29 vessels / 346,440 DWT
846 vessels
64,146,066Kt (DWT)
Land & Air Biz.
Air-Cargo Transport
Aircraft (B747-400F):8
Aircraft (B747-8F):2
Distribution center
Distribution centers and facilities: Worldwide
in 447 locations, in 38 countries
Total warehouse space: 2,042,000㎡
Terminals
Container terminals: 23 ports
Finished-car terminals: 16 ports
5
Other terminals: 6 ports
(By : Fact book 2013)
Offshore Biz.
FPSO
Drill Ship
Shuttle Tanker
6
CHIKYU
7
(By : Mantle Quest Japan Company Ltd. homepage)
MTI (Monohakobi Technology Institute)
In view of increasing and developing global business activities, Monohakobi
Technology Institute was reorganized in April 2004 to become the key R&D sector
in the NYK Group.
SOFT
Environment
Ship
Technical
Development
The Japanese word
monohakobi means
the carriage of goods.
8
Logistics
RFID
HARD
MTI (Monohakobi Technology Institute)
Examples of Our Technical Development
•
•
9
Research & Developing New Technology / Business Model
Stimulating the Development of Environmental Protection Technology
Outline
1. Introduction of NYK
2. NYK Environment countermeasure
3. Future technology
10
Air-Lubrication System
<YAMATO / YAMATAI>
Type: Module Carrier
Deadweight Tonnage: 19,818 tons
Gross Tonnage: 14,538 tons
Year Built: 2010
Builder: Mitsubishi Heavy Industries Ltd. Nagasaki
Shipyard & Machinery Works
<SOYO>
Type: Coal Carrier
Deadweight Tonnage: 91,443 tons
Gross Tonnage: 50,872 tons
Year Built: July 2012
Builder: Oshima Shipbuilding Co. Ltd
11
Bubbles from the air-lubricator
Solar Power Assisted PCC “AURIGA LEADER”
<AURIGA LEADER>
Capacity: 6,200 cars
Deadweight Tonnage: 18,758 tons
Gross Tonnage: 60,213 tons
Year Built: December 2008
Builder: Kobe Shipyard,
Mitsubishi Heavy Industries, Ltd.
328 solar panels &
hybrid power supply system
12
Cold Ironing
Installed the cable reel in the container
13
13
BWMS installed PCC Emerald Leader
Installed ship`s number
Retrofit New building
14
Total
Ballast Water
Management System
23
29
52
Low Sulfur Fuel
System
34
97
131
Data Center
SIMS Overview
Weather routing
service provider
(Ship Information Management System)
SIMS auto logging data (per hour)
& SPAS electronic abstract
logbook data (per day)
SIMS Data Collection
System Onboard
SIMS Monitoring & Analysis
System at Shore
Inmarsat-F/FB
Communications via Technical Management
Feedback to captains
Operation Center
Singapore, ….
• GPS
• Doppler log
FuelNavi
• Anemometer
Report
• Gyro Compass
Viewer
Voyage Analysis Report
Break down analysis of fuel
consumption for each voyage
SIMS Viewer
VDR / ECDIS
Data Acquisition and
Processing
<Navigation Bridge>
Technical Analysis
(MTI)
<Engine Room>
• Main Engine
• FO flow meter
• Torque meter
15
-Trend monitoring of speed, M/E
RPM, fuel consumption and other
conditions per hour
Motion sensor
Engine
Data Logger
- Comparing planned schedules
and actual schedules
An example of sailing summery report
16
Outline
1. Introduction of NYK
2. NYK Environment countermeasure
3. Future technology
17
Fuel consumption
per TEU-mile
1980
2010
2030
100
40
15
• Long stroke
Main
Engine
• Electric control engine
• Increased Pmax
• Waste heat recovery
• Turbo charger static pressure
• High efficiency turbo charger
• Fuel cell
• Natural energy (wind,
solar)
• LNG fuel
• Heavy fuel oil burning
• NOx reduction
Propulsion
• CFD simulation
• Air lubrication
• High efficiency propeller
• New hull form
• Low added wave
resistance hull form
• Hull form optimization
• Energy saving devices
• Pod propulsion
• Contra Rotation Propeller
•
Structure
FEM analysis
• Low wind resistance
• Girder less – in-hold capacity increase
• New structure
• Structure optimization
• Lashing technology - on-deck capacity increase
Material
18
Control
•
mild steel
•
Autopilot
→
•
high tensile steel
GPS, Electric Chart
•
Satellite communication
•
Integrated control system
•
Ultra high tensile steel
•
Composite
•
Smart ship
To Achieve Best Balance of Safety, Economy and Environment
CO2 minimize
Roadmap of performance monitoring
NYK e-Missions’
Weather Routing
for Safety
Best balance S.E.E.
SEEMP package
• Voyage planning
• Monitoring
• Evaluation and action
2009 -
Optimum Fleet Management
• C/B maximize with weather routing
and monitoring
• Minimum emissions with SEEMP
• Safety management at rough sea
2012 -
2014 -
Optimum Weather Routing
Safety + Economy + Schedule
2009 -
Broadband
Network
Weather Routing
& SIMS Monitoring
Onboard Weather
Routing Trial
Wave
Sensor
Accurate Performance Monitoring
and feedback to Ship Design
Now
Performance Monitoring
2010 -
Fuel Consumption
Monitor FUELNAVI
2007 - 2008
Fleet Monitoring
Ship
Monitoring
SIMS
2008 -
2009 -
• Minimize emissions
• Integration of navigation
equipment and weather routing
• Automatic performance model
identification
2012 -
2010 -
2005 - 2006
Smart Ship 2014 -
Real time Weather Routing
& Monitoring
• Real time communication
• Precise ship performance model
• Onboard sea-keeping simulation
Technical Performance
Analysis
•
•
•
•
•
•
•
•
•
2012 -
Ship appendages
Paint
M/E governor
New design propeller
EEDI
validation
2008 -
Electronic Ablog
SPAS
2006 -
19
Accurate wave and wind measurement
Accurate torque and thrust measurement
Accurate log speed measurement
Accurate fuel consumption measurement
Ship performance model
Performance Validation of
Low Emission Machineries
• Hybrid Turbo Charger
• Battery (Giga Cell)
• W.H.R
2011 -
Feedback to
Shipyards &
new design
Proposal of ship – shore big data infrastructure
Shore
Data center
(operated by
neutral
bodies)
LAN
M/E
D/G
Data Center
Software
agent
request
broadband
Boiler,
T/G…
Asia
data
VDR
Security / access control
Ship
Service Provider
User
Fleet
monitoring
Operator
NYK
Weather
routing
Engine
monitoring
ECDIS
BMS
….
20
Onboard application
Operation/
Performance/
Engine/
Life cycle value
Europe
Security / access control
Radar
Other
operator
・
・
・
Owner
・
・
・
Shipyard
Total energy
management
Remote
Maintenance
Ship equipment
manufacturers
Engine
maker
Ship
Equipment
manufacturer
・
・
・
Future
HYDROGEN??
LNG-Fueled PCTC
Delivery Date: 2nd half of 2016
Now
LNG
OIL
Past
COAL
21
LNG-Fueled Tugboat
Delivery Date: 2nd half of 2015
Thank you very much for your attention
22