STUDEBAKER 1938-39 1938 MODEL NOTE:—First 7A cars called Studebaker Six, later cars Commander. First 8A cars called Commander, later cars State Commander. SERIAL NUMBER:—Stamped on plate on frame under left front fender. First numbers as foUows: 7A 8A 9A South Bend 5,582,001 4,090,001 4,110,001 Los Angeles 5,857,501 4,800,001 4,802,301 ENGINE NUMBER:—First number H-101 C38), H-42501 C39). Stamped on boss on left side of block at rear. ENGINE SPECIFICATIONS:—6 cylinder, 'L' head. Bore—3 5/16". Stroke—4%". Displacement—226 cubic inches. Rated Horsepower—26.35 (NACC). Developed Horsepower—90 HP. (Std. head), 94 HP. (Optl. high altitude head) at 3400 RPM. Compression Ratio—6.0-1 Std. cast-iron head. 7.0-1 aluminum hd. Optl. (high altitude only). See Studebaker Shop Note for Head installation. Compression Pressure—105 lbs. (Std. head), 110 lbs. (Optl. head )at 150 RPM. (cranking speed). Vacuum Reading—18-20" at 450 RPM. or 8 MPH. PISTONS:—Lynite, aluminum aUoy, tin-plated, T-slot, cam ground type. Length—334". Removal—Pistons and rods removed from above. Clearance—.0005" new. Measure %" up on skirt 90° from pin bosses. See Fitting New Pistons. Original Bore Sizes:—See Studebaker Shop Notes. Replacement Pistons:—Finished pistons (pins fitted) furnished std. and .002", .004", .010", .015", .020", .030" oversize. Exact size stamped on piston head. Fitting New Pistons:—Insert .002" X 1" feeler between piston and wall on camshaft side (pin paraUel to crankshaft, T-slot away from camshaft). PuU to withdraw feeler must be between 7-15 lbs. InstaUing Pistons:—T-slot away from camshaft. PISTON RINGS:—2 (P-C#70) compression, 1 (#85) oU ring per piston, all above pin. Narrow heat-dam groove (no ring fitted) above top ring. OU ring groove drUled with ten 5/32" oU drain hole. Ring Width End Gap Side Clearance Compression %" 013-.018" 0015-.002" OU Control 3/16" 013-.018" -....0015-.002" NOTE—Install compression rings with step down. Replacement Rings:—Oversizes .010", .020", .030". PISTON PIN:—Diameter—%". Length—2%". Pin locked in connecting rod. Pin Fit in Piston—Light push fit (rod should rock in piston of own weight. Clearance .0001-.0003". NOTE—Replacement pistons have pins fitted. CONNECTING ROD:—Weight—33.2 ozs. Length—8%". Crankpin Journal Diameter—2.18675-2.18775". Lower Bearing—Spun babbitt. Rods exchanged. Clearance— .0005-.002". Sideplay—.005-.009". Bearing Adjustment:—None. Replace rods. Rods furnished std. and .010", .020" undersize. Ream to give Clearance Of .0005-.002". See Studebaker for 'Palnut' installation (some cars). Shop Notes InstaUing Rods:—InstaU rods with narrow half of bearing toward front in cylinders # 1 , 3, 5, toward rear in #2, 4, 6. Marks on caps and rods must be together and oU hole toward camshaft. CRANKSHAFT:—4 bearing, integral counterweights with vibration dampener at forward end. Journal Diameters—2.4995-2.500" aU bearings. Journal Diameters—2%". Bearing Type—Removable steel-backed, babbittUned type. Clearance—.0005-.0025". Bearing Adjustment:—None (no shims). Replace bearings. Furnished Std., .010", .020" undersize. Tighten bearing cap bolts to 1100 in. lbs. End Thrust:—Thrust plate assembled between front bearing and crankshaft gear. ControUed by shims six, COMM., STATE COMM. 7A, SA between plate and bearing. Endplay .003-.006". CAMSHAFT:—Four bearing. Helical gear drive. Bearings—Steel-backed, babbitt-lined, split type bushings. When replacing, oU holes in block and bushing must be in alignment. Clearance— .00075-.00225" (#1), .002-.00375" (others). End Thrust:—Steel thrust washer and spacer between gear hub and front bushing. Timing Gears:—Crankshaft (cast-iron). Camshaft (Celeron F a b r i c ) . See Studebaker Shop Notes for Gear Removal & Replacement Gear size selection. Camshaft Setting:—Mesh marked camshaft gear tooth with two marked teeth on crankshaft gear. VALVES: Head Diameter Stem Diameter Length Intake 1 15/32" 11/32" 5 7/32" Exhaust 1 9/32" _ 11/32" 5 7/32" Seat Angle Lift Stem Clearance AU valves 45° 11/32" 001-.003" Tappet Clearance—.016" aU valves (cold). Remove right hood side panel for work on valves. See Studebaker Shop Notes for Side Panel Removal. Valve Guides:—Pressed in block from above (1 5/32" below upper edge of valve seat) with stepped end down. Ream to inside diameter of .3435-.3445". Valve Springs:—InstaU with closed coU at top. Damper on top of spring. Replace spring if 10% weak. See Studebaker Shop Notes for Valve Spring tion instructions. Installa- Spring Pressure Spring Length Valve Open 125-135 lbs 134" Valve Lifters:—Barrel type (no separate guides). Can be removed from top. Furnished .0005", .001" ov'size. Valve Timing:—See Camshaft Setting above. Intake Valves—Open 15° BTDC. Close 49° ALDC Exhaust Valves—Open 54° BLDC Close 10° ATDC. To Check Timing—Set tappet clearance # 1 intake valve at .020". This valve should open with piston 15° or .0942" before top dead center when mark TN-OP.1-6/' on vibration damper at front of engine lines up with pointer on gear case cover. Reset tappet clearance at .016" (cold). Motor Gauge—Weidenhoff Adapter #104, Rod #2. LUBRICATION:—Pressure system with oU pump mounted on right of engine. See Studebaker Shop Notes for Oil Pump installation instructions. Normal OU Pressure:—40 lbs. (min.) at 40 MPH. OU Pressure Regulator:—Located on right front corner of engine. Operates at 40 lbs. Not adjustable. Crankcase Capacity:—5y2 qts. C38), 6 qts. C39). COOLING SYSTEM:—Capacity—14% qts. Water Pump:—Centrifugal with adjustable packing. See article in Mechanical Equipment Section for Equipment Section for 9A (1939) brake release or lengthen rod for later release. Removal:—Remove transmission (see Transmission Removal foUowing), support engine at rear, remove rear engine mountings, remove clutch housing. Take out mounting screws and remove clutch. TRANSMISSION:—Warner. Synchro-mesh, aU helical gear, 'horizontal' type with conventional shift lever Std. Overdrive Transmission Optl. (1939 type has electrical 'kick-down' control). See article in Mechanical Equipment Section for data. See article in Mechanical Equipment Section for data. 1939 Overdrive Note—Adjust Overdrive control whenever accelerator pedal linkage disturbed. Transmission Control:—Evans-Studebaker vacuum type (1938), Own remote control (1939) Optional. Removal:—Remove shift lever or disconnect shifter shafts, disconnect drive shaft at front and rear universals, disconnect rear support at frame ends (Overdrive transmissions). Remove transmission mounting screws at clutch housing, puU transmission back and lift OUt. See Studebaker Shop Notes for Overdrive Rear Support Installation directions. UNIVERSAL JOINTS:—Thompson (1938). Spicer Models 1271-OIX front, 1278-OIX rear (1939). See article in Mechanical Equipment Section for data, See article in Mechanical Equipment R a t i o — 4 . 5 5 - 1 S t d . , 4.82-1 Optl.° Section for data. REAR AXLE:—Spicer Model 41-2. Semi-floating, hypoid gear type with Hotchkiss drive. Backlash—.005-.007". Shim adjustment Removal:—Hoist rear of car, disconnect propeller shaft at rear universal, brake line, and shock absorbers, remove spring U-bolts, disconnect rear spring shackles, withdraw axle assembly. Wheel Bearing Adjustment—Shims provided between flanged end of axle housing and brake backing plate. To adjust, remove wheel, hub, drum, and backing plate (retained by 6 nuts). Remove shims to decrease endplay, add shims to increase. Shim thickness at both wheels must be equal within .005". Endplay— .001-.005". Measure with dial indicator. SHOCK ABSORBERS:—Houdaille.Front>-BEDVS C38), BBFS C39), Rear—ASC C38), ACHS C39). Double acting, hydraulic, adjustable type with thermostatic control (rear only). See article in Mechanical Equipment STEERING:—Steering Gear—Ross Lever type. Model T-14. Section. Cam-and-Twin- See article in Mechanical Equipment Section for data. See article in Mechanical Equipment Section for data. See article in Mechanical Equipment Section for data. See article in Mechanical Equipment Section for data. data. Front Suspension:—Planar type independent suspension with transverse spring. Specifications below apply with car unloaded on level floor. data. Kingpin IncUnation—5%°.3 Caster—Minus %° to plus A°. Not adjustable. Camber—%-%°. Adjustable. Toe In—1/16-%". Adjusted by turning right hand C38), center ('39) tie rod. Other tie rods not adjustable. BRAKES:—Service—Lockheed hydraulic, double anchor type. Hand lever applies rear service brakes. Removal—With water drained and fan belt removed, disconnect pump inlet hose, take out pump mounting bolts, lift fan and pump assembly off. Thermostat:—Bishop & Babcock or Fulton. In cylinder head water outlet. InstaU with bellows down. Setting—Starts to open 148-153° C38), 156-160° ('39). CLUTCH:—Borg & Beck Model 9A6. Model #869 stamped on cover. Single plate, dry disc type. See article in Mechanical (1938), COMMANDER Facings—Moulded (flywheelside), Woven (opposite side). Inside Diam. 5%". Outside Diam. 9%". Thickness .133" Adjustment—Free travel 1" (min.). Sleeve adjustment on rod connecting pedal to shaft lever. Turn sleeve out for greater travel, in for less. Check HUlHolder after adjusting clutch. HUl-Holder Adjustment:—On cars with HUl-Holder check action after adjusting clutch to see that brakes release just before clutch engages. Adjust by loosening locknut and turning adjusting nut at end of hUl-holder control rod. Shorten rod for earUer Wheel Cylinders—Stepped or two-stage bore type: Front Wheels—Front shoe cylinder 1%". Rear 1". Rear Wheels—Front shoe cyUnder VA". Rear 1". NOTE—Wheel cylinder bore size marked on casting. Drum—Budd composite. Diameter—11". Lining—Front shoe—woven. Rear—moulded. Width 2". Thick. 3/16". Length per wheel 19 11/16". Clearance—.010" toe, .005" heel, for each shoe. Hand Brake Adjustment:—See Service Brakes. HUl-Holder:—Optional equipment.
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