Solutions for AHTS and OSV Victaulic Corporate Headquarters •Established 1925 •ISO 9001 Certified since 1991 •Global Corporate and Manufacturing Facilities with over 5500 people worldwide Anatomy of a Grooved Joint • Features 4 major components: – Groove – Elastomer Gasket – Coupling Housing – Track Bolts & Nuts Roll Grooves • Materials – – – – Carbon Steel (Galvanized) Stainless Steel (RX Rolls) Copper PVC • Sizes – 3/4” through 144” – IPS, CTS, BS, DIN, AS • Wall Thickness – Schedule 5 through 40 (Standard) – K,L,M & DWV – Special thicknesses Roll Grooves • Roll Grooving Tools – Vic-Easy (VE-) Tools – Field and Shop Models – Provide field fabrication advantages – Electric Power and hand-tools – Fabrication Shop tooling – Essential to complete business plan Roll vs. Cut Grooves • Roll grooving is the preferred method for all water and air services • Cut grooving is for specific applications such as abrasion resistance, special pipe linings and where additional joint movement is required • Both Roll & Cut grooved joints have the same pressure and end load ratings Cut Grooves • Materials – – – – Carbon Steel (Galvanized) Stainless Steel Ductile Iron PVC • Sizes – 1/2” through 24” – IPS, BS, DIN, AS • Wall Thickness – Schedules 40 (Standard) & 80+ – AWWA Class 53 D.I. & Heavier – Special thicknesses Cut Grooves • Cut Grooving Tools – Vic-Groover (VG-) Tools – Field Model (no production tools) – Provide field fabrication advantages – Electric Power and handtools – Lined Pipe (cement, glass, rubber…etc) – Essential to complete business plan, especially in Municipal Critical Groove Dimensions A: Gasket Seat B: Groove Width C: Groove Diameter D: Groove Depth OD: Pipe Outside Diameter T: Pipe Wall Thickness *Flare Diameter is the O.D. at the pipe end after roll grooving Our Products • Couplings •Fittings – Rigid – Flexible • Flange adapters • Hole Cut Products • Pipe Preperation Tools – Elbows – Tees – Caps – Reducers • Valves – Butterfly valves – Check valves – Circuit balancing valves Suitable for joining: • Carbon steel pipes • Galvanized steel pipes • Copper nickel pipes •Stainless steel pipes Coupling Housing A Flat pad housing design allows for a flexible joint An Angled pad housing design allows for a rigid joint Style 07 Zero-flex Rigid Coupling • Allows same hanger/support spacing as welded systems (ASME B31.1, B31.3 & B31.9) • Provides dynamic system performance characteristics similar to welded systems • Provides a union at every joint Style 77 Flexible Coupling • Allows axial movement and angular deflection at each joint • Effective stress relief at equipment connections • Accommodate seismic movement • Three flexible couplings provide vibration attenuation • Union at every joint Grooved End Valves Victaulic offers a variety of grooved end valves for a variety of applications –Butterfly Valves –Venturi Check Valves –Circuit Balancing Valves –Ball Valves –Check Valves –Plug Valves Vic-Press Piping Systems Vic-Press Small Diameter Stainless Steel - Joins 15 – 50 mm/1/2- 2” Stainless Steel No heat required Complete joint in seconds Full line of couplings, fittings and valves Cold formed system- No hot works Complete System – Couplings, Valves and Fittings Approvals • Our products are IACS approved Applications • Our products are approved to be used on the following applications: • Fire Main & Sprinklers • Hot and Cold Fresh Water & Deck Wash • Seawater Systems • Sanitary & Waste Systems • Air Conditioning • Ballast Systems • Bilge Systems • Engine Water Cooling • Cargo Oil Systems • • • • • • • • • • • Bulk Cement Deck Drains Low Pressure Mud Vacuum Auxiliary Pump Room Compressed Air System Sounding Tube Vents and Overflows Air Piping Lube Oil Systems Inert Gas Value Added Engineering • Rigidity vs. Flexibility Flexible Couplings: flat bold pads • Accomodate expansion, contraction and deflection Rigid Couplings: angled boltpads • Resist torsional and flexural loads • Simular to welding or flanging Value Added Engineering • Aligment Ease – Small footprint – Allow full rotation of the pipe and system components before tightening of bolts and nuts • Mate-up problems are eliminated • Ease wall and deck penetrations Grooved wall penetration Flanged wall penetration • Aligment Ease – flexible couplings – Pipe misalignment can be accommodated with at least 2 flexible couplings. Value Added Engineering • Maintainability – Changing out or servicing equipment only require loosening 2 bolts and nuts – Doesn’t require cutting out sections of pipe – Results in: • Time saving during daily or scheduled maintenancy • Reduced system downtime • Easy removal of a pipe section Value Added Engineering • Noise and Vibration Attenuation – Gasket seals the pipe – Housing allows the gasket to flex and prevents overstretching – Housing absorbs noise – 3 flexible couplings replace a rubber bellow Result: Lifetime of the system is enhanced Value Added Engineering • Weight savings – Less bolts and nuts – Weight coupling < weight flange Calculation for ballast manifold Construction Piping Services Example Kleven VS489 PSU-LNG Fresh water manifold in propulsion room Weight comparison traditional joining method with grooved system Time comparison traditional joining method with grooved system • Traditional: 581,65 kg • Grooved: 333,52 kg • Gain: 248 kg or 43% • Traditional: 193,76 h • Grooved: 60,71 h • Gain: 133 h or 69% Applications Applications – Bilge systems Applications – Hot & cold fresh water & deck wash Applications – Bulk cement Conventional Method • Fumes and gases in confined spaces • Hot works permit • Fire watch MV SITC Yokihama 831 TEU Ballast Water Treatment Retrofit by Qingdao Headway Technology Location Ship Type Ship Name Owner Builder Shipboard piping services Year Completed Classed Canada Buoy Tender Atlantic Hawk Atlantic Towing Ltd - 24” FiFi system 2000 - Canada Buoy Tender Earl Grey Canadian Coast Guard Picto Fire main, Bilge, Ballast, Fresh & sea water 2-10” 1986 Lloyd’s Register China OSV - Taubatkompaniet AS Jinling Mud/Dry Bulk System, Fire Main 2000 Bureau Veritas China OSV - Taubatkompaniet AS Jinling Mud/Dry Bulk System, Fire Main 2000 Bureau Veritas China OSV - Taubatkompaniet AS Jinling Mud/Dry Bulk System, Fire Main 2000 Bureau Veritas China OSV - Taubatkompaniet AS Jinling Mud/Dry Bulk System, Fire Main 2000 Bureau Veritas China AHTS 61 China Offshore Northern Jinling Mud/Dry Bulk System, Fire Main 2001 CCS China AHTS 62 China Offshore Northern Jinling Mud/Dry Bulk System, Fire Main 2001 CCS China AHTS 52 China Offshore Oil Northern Wuchang Sea Water 2001 CCS China AHTS 53 China Offshore Oil Northern Wuchang Sea Water 2001 CCS Location Norway Ship Type PSV Ship Name CD 09 Owner Mokster Builder STX Offshore Shipboard piping services Fresh water cooling, Chilled water, Ballast, Fuel oil, Drill water, Bulk handling Year Completed Classed 2009 - 2009 - Norway PSV CD 09 Gulf Offshore STX Offshore Fresh water cooling, Chilled water, Ballast, Fuel oil, Drill water, Bulk handling Norway AHTS Kleven 331-338 KVE Vs 491 cd Siem Offshore Kleven Yard Sea water cooling, ballast, FiFi 2010 DNV Norway Subsea Construction Vessel Island Enforcer Island Offshore Bergen Group Fresh water cooling, Chilled water, Ballast, Fuel Oil 2010 - Norway MPSV REM Commander REM Offshore Kleven Yard - 2006 DNV Norway MPSV REM Fortress REM Offshore Kleven Yard - 2006 DNV Kleven Yard Hydraulic system, Bilge system, Fire and deck wash, Central Heating, Cooling engine system 2010 DNV Norway AHST Siem Diamond Siem offshore Location Ship Type Norway Norway Norway Ship Name Siem Garnet AHTS AHTS Siem Ruby Siem Aquamarine Owner Siem Offshore Siem Offshore Siem Offshore Builder Shipboard piping services Year Completed Classed - DNV Kleven yard Hydraulic system, Bilge system, Fire and deck wash, Central Heating, Cooling engine system 2008 DNV Kleven yard Hydraulic system, Bilge system, Fire and deck wash, Central Heating, Cooling engine system 2010 DNV - DNV Kleven Yard Hydraulic system, Bilge system, Fire and deck wash, Central Heating, Cooling engine system Norway AHTS Siem Amethyst Siem Offshore Kleven yard Hydraulic system, Bilge system, Fire and deck wash, Central Heating, Cooling engine system Romania AHTS Aukra 707/722 - STX Offshore Tulcea Sea water cooling, ballast 2009 DNV Romania AHTS Brattvaag 724/725 - STX Offshore Tulcea Sea water cooling, ballast 2009 DNV Singapore AHTS - Pacific Crest Private Tongfang Jiangxin Shipbuilding Cooling water, Cooling oil system - - Location Ship Type Ship Name Owner Builder Shipboard piping services Year Completed Classed Romania AHTS Brattvaag 724/725 - STX Offshore Tulcea Sea water cooling, ballast 2009 DNV South Korea OSV 1120 International Offshore Services INP Heavy Industries Fresh water cooling, Bilge, Ballast 2001 DNV INP Heavy Industries Fresh & sea water cooling, Bilge, Ballast, Fire line, Sounding, Vent, Sanitary, Drains, Compressed Air 2001 DNV 2001 DNV 2009 - South Korea OSV 1122 Swire Pacific Offshore South Korea OSV 1123 Swire Pacific Offshore INP Heavy Industries Fresh & sea water cooling, Bilge, Ballast, Fire line, Sounding, Vent, Sanitary, Drains, Compressed Air USA AHTS O’Rourke Tide Tidewater Marine Yuexing Shipyard Engine room piping Siem Offshore Atlantic Hawk Atef Tide Skandi Gamma Hull 275 Hull No. 681 Island Enforcer
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