Resi-Ply™ forming system

Resi-Ply™
Forming System
Resi-Ply™ 11/8" Forming System
The Resi-Ply Forming System is a
11/8" plywood system designed especially for residential foundations and
low industrial concrete walls.
The Resi-Ply Forming System can be
positioned and set quickly. Each form
has attached hardware that secures
the ties and subsequent form. This
connection also helps align the formwork. Waler brackets slide over the
hex head bolts and accept standard
lumber to bring formwork into final
alignment.
Resi-Ply Panels, Fillers and Ties are
interchangeable with other 11/8" plywood forming systems. There’s no
need to obsolete your current system
in order to switch to the Resi-Ply Forming System.
u Durable, 11/8" 100/100 HDO conforms to U.S. Product Standard
PSI-83 for structural I plywood for
consistent strength and quality.
u Attached locking hardware eliminates the extra costs associated
with lost parts and speeds setting.
u Variety of form heights from 2' to
10' with 4-bar, 5-bar and 6-bar
configurations provide extra versatility and compatibility.
u Relatively flat panel design takes
up less space and leaves more
room on the truck to transport
other materials.
u Complete list of Fillers and Corners with several backing bar configurations means no improvising
or job-building.
Typical 4-bar panel
2
Corners and Walers
Corners
Durable all-steel corners are available
in heights of 2' through 10' in 1' increments. Additional reinforcement is
added to maintain true 90° corners
while saving time.
Inside Corners are available in 4" x 4",
4" x 6" , or 6" x 6" dimensions, for
added versatility.
1" x 1" Outside Corners are manufactured with latches for easy assembly.
Alternate 2" x 2" Outside Corners provide yet another way to form corners.
Walers
In handset applications, the strength
of the panels make waling necessary
for alignment only.
Resi-Ply™ requires only one row of
walers for each tier of panels. Waler
brackets are available in 6", 8", 10"
and 12" sizes. Symons offers several
time-saving and material-saving attachment options for walers to maximize jobsite productivity.
Inside
Corner
1" x 1"
Outside
Corner
2" x 2"
Outside
Corner
Waler Bracket
Top Waler Bracket
When attached to each panel and
filler, the 2" x 6" Waler Bracket provides quick and easy form alignment
when used with conventional lumber.
A Top Waler Bracket is placed at top
of the form to support a 2" x 4" lumber
waler. The wedge quickly aligns forms
with a vertical blow from a hammer.
Line-up Rail
The Line-up Rail virtually eliminates
the use of a lumber waler. The flared
design allows easy installation along
the top edge of forms.
Line-up Rail
3
Ties and Hardware
Standard Resi-Ply Tie
Ties
Resi-Ply Ties are designed to provide
easy break-off and are manufactured
from high-quality steel.
Straight or bent ties are available in
any length with an ultimate capacity of
5000 pounds.
A standard Break Off Tool is used to
break tie ends for quick form stripping.
Resi-Ply Bent Tie
Scaffold Brackets
The Scaffold Bracket Assembly provides a safe working platform for concrete placing operations and meets
established OSHA recommendations.
The Scaffold Bracket has four keyhole-shaped slots that fit over the bolt
heads of the 4-bar, 5-bar or 6-bar
system. It is designed with a clip
angle to accommodate a 2" x 6"
wooden waler.
Scaffold Brackets
Patent # 5316253
Note: Scaffold brackets are for work
platforms only and may not be used to
support cantilevered soffit forms or
construction materials.
Resi-Ply Aligners
The Resi-Ply Form Aligner is designed
with a latch plate on one end for quick
and easy attachment to the shoulder
bolt of a panel. These handy aligners
are easy to adjust and eliminate the
waste of wood bracing.
Note: Form Aligners are intended to
plumb formwork, and are not to be
used to resist concrete pressure or
other loads.
Resi-Ply Aligners
4
Hinged and Bay Corners
Hinged Corners
The Inside Hinged Corner form inside
corners down to 45°, significantly reducing job-building costs for unusual
corner configurations.
4 x 4 Inside
Hinge Corner
Hinged Corners come in either a 4" or
8" face to accommodate forming an
outside corner.
Note: Because of the inherent flexibility of hinges, formed corners should
always be waled, braced, and blocked
as required.
135°
Filler
45° Bay
Corner Clip
Filler
Inside Hinged Corner
Inside Bay Corners
The Inside Bay Corner is used opposite of the 45° Bay Corner Clip and
forms an accurate 135° angle wall
corner. The standard 4 3/4" x 43/4" face
is used in combination with an 8" Filler
adjustment to the Bay Corner Clip
when pouring an 8" wall. The attached
latches quickly connect the adjacent
panel or filler.
45° Bay Corner Clips
The 45° Bay Corner Clip used opposite
of the Inside Bay Corner or the Inside
Hinged Corner forms a 135° angle wall
corner. Corner Clips are attached at
bar locations adjusted to proper filler
width and height. The 45° Bay Corner
Clip provides accurate outside corners quickly and economically.
Outside Bay Corners
The Outside Bay Corner is used opposite of the Inside Bay Corner and
forms a 135° angle wall. The attached
latches quickly connect the adjustment panel or filler. Because it is
manufactured as one piece, the Outside Bay Corner will maintain its shape
without additional waling and bracing.
Inside Bay
Corner
45° Bay
Corner Clip
Inside Bay Corner and Bay Corner Clip
Inside Bay Corner
135°
Outside Bay Corner
Inside and Outside Bay Corners
5
Special Forming Components
Transition Fillers
Transition Fillers help you quicklyconnect Resi-Ply™ to Steel-Ply® or Resi-Ply
to Symons Silver™ for maximum inventory utilization of forming systems.
The Resi-Ply/Steel-Ply Transition Filler
allows you to use Steel-Ply versatility
for forming curved walls and to simplify complicated forming applications.
Transition
Fillers
The Resi-Ply/Silver Transition Filler
allows you to use existing forms for
below grade walls and Symons Silver
for exposed walls where concrete finish is important.
Stacking Panels
The Stacking Panel and Fillers are
used to achieve an additional 2' form
height. The Stacking Panel is designed with two cross bars, the bottom
bar overlaps the top of the panel or
filler below for additional strength.
The Stacking Panel and Stacking Angle
provide forming flexibility without added
job-built costs.
Stacking Angles
The Resi-Ply Stacking Angle is designed as a strongback angle when
using the Stacking Panels.
The Stacking Angle has five keyholeshaped slots that fit over the bolt
heads of the bracing bars on the Stacking Panel and the top bar on the form
below. The maximum center-to-center spacing of the Stacking Angle is
eight feet.
Stacking Panel with Stacking Angle
(Patent pending)
6
Special Fillers and Bar Spacings
4" and 5" Filler
These fillers are manufactured without
connecting latches to eliminate interference with the adjacent panel or
filler. A standard latch is used to lock
the 4" or 5" filler into position.
Optional Steel Fillers
Resi-Ply™ steel fillers 4", 5", 6", 7",
and 8" sizes are available. These
fillers are manufactured for added
strength and longer life.
Special Bar Spacing
Resi-Ply can be manufactured to accommodate various bar spacings. The
bottom bar is 8" from the bottom of the
form, and the remaining bars can be
placed at any full inch increment above
the bottom bar.
Filler w/o Latch
Steel Filler
7
Accessories
Stacking Plate
The Stacking Plate is used to align
forms at the intersection between two
panel heights. The center notch provides a tie placement to prevent misalignment of panels and fillers.
Beam Pockets
The Beam Pocket is a quick way to
form boxouts for steel beams. Nailing
tabs allow attachment to forms, and
the drafted shape makes stripping
easier. Heavy gauge steel makes the
Beam Pocket durable and reusable.
Stacking Plate
Half Clip and Corner Clips
Half Clips are used for forming against
an existing wall, or where the panel or
filler latch interferes with the forming
application. Corner clips are used to
secure inside and outside corners if
corner latches are missing and for
competitive corners without latches.
Replacement of attached hardware is
simple with hardware accessories.
Beam Pocket
Half Clip
Corner Clip
Latch
Sleeve Nuts
Phillips Head
Screws
8
PB
Hex Head
Bolts
Anchor Bolts
Anchor Bolts are used to fasten sill
plates to concrete. One end of the
anchor bolt is threaded and extends
above the sill plate to receive a nut and
washer. The end embedded in the
concrete is usually bent into a “J”
shape for greater holding ability.
Magic Kote®
Magic Kote is the most widely recognized form release in the concrete
construction industry. This chemically neutral blend, in a solvent or
water-based formulation, is designed
for use with almost any form material.
It is available in 55 gallon drums and
275 gallon totes.
Typical Application of Anchor Bolts
Form Baskets
Decrease overall setting time by placing forms into the work area without
conventional hand carrying. Forming
crews start setting form sooner when a
crane is used to position Form Baskets at the site. Form Baskets store
panels, fillers and hardware for efficient handling and erection.
Magic Kote
Form Basket
9
Bar Spacing
2'-0"
2'-0"
2'-0"
16"
20"
24"
8'-0"
2'-0"
16"
8'-0"
2'-0"
16"
18"
24"
16"
16"
4'-0"
20"
20"
8"
8"
4 Bar
P.C.
41100
2 Bar
P.C.
41129
2'-0"
8'-0"
16"
16"
4'-0"
4'-0"
14"
14"
16"
16"
8"
8"
8"
8"
5 Bar
P.C.
41175
3 Bar
P.C.
41233
6 Bar
P.C.
41204
3 Bar
P.C.
41262
Representative 8' and 4' Panels
4-Bar, 5-Bar and 6-Bar Systems
Height
of Panel
1st Bar
up from
Bottom
2nd Bar
from
1st Bar
3rd Bar
from
2nd Bar
4th Bar
from
3rd Bar
5th Bar
from
4th Bar
7th Bar
from
6th Bar
Top Bar
from
Top
48"
4
60"
Bar
96"
System 108"
120"
8"
8"
8"
8"
8"
20"
20"
20"
20"
20"
—
24"
24"
24"
24"
—
—
24"
24"
24"
—
—
—
24"
24"
—
—
—
—
—
—
—
—
—
—
20"
8"
20"
8"
20"
48"
5
60"
Bar
96"
System 108"
120"
8"
8"
8"
8"
8"
14"
14"
14"
14"
14"
16"
16"
16"
16"
16"
—
18"
18"
18"
18"
—
—
20"
20"
20"
—
—
—
24"
24"
—
—
—
—
—
10"
4"
20"
8"
20"
48"
6
60"
Bar
96"
System 108"
120"
8"
8"
8"
8"
8"
16"
16"
16"
16"
16"
16"
16"
16"
16"
16"
—
16"
16"
16"
16"
—
—
16"
16"
16"
—
—
16"
16"
16"
—
—
—
16"
16"
8"
4"
8"
4"
16"
Bar Spacing
4-Bar, 5-Bar and 6-Bar Systems
10
6th Bar
from
5th Bar
Compatible Systems
Steel-Ply®
Steel-Ply is designed for maximum
versatility and can be used to form
complicated residential foundations.
With a simple transition filler, Steel-Ply
components can be used with the
Resi-Ply system to maximize inventory usage and design flexibility.
The Steel-Ply system combines heavy
duty steel rails and crossmembers
with Symons special ½" HDO plywood
for a 1000 psf rating.
The Steel-Ply system consists of more
than 80 standard panel and filler sizes.
Panel and filler widths range from 2' to
22', in 2' increments. Special 1', 1½"
and 5" fillers are also available. Wedge
bolts connect panels, fillers and ties in
one simple operation, making form
erection and removal quick and easy.
Symons Silver™
Symons Silver aluminum design features large 3' wide panels. These
panels allow workers to set and strip
more forming contact area, increasing
productivity for residential concrete
foundation construction.
The Symons Silver system combines
0.125" aluminum face sheet with
welded aluminum siderails, crossmembers and gussets for a lightweight,
durable form. Hardened steel plate
bushings protect the siderails at connection points and provide accurate
alignment between components. The
complete system provides a safe, 1000
psf load rating.
The Symons Silver forming system
consists of more than 200 panel and
filler sizes, with 6-12 or 8-8 hole configurations, in a smooth or brick-faced
option. A simple transition filler allows
Symons Silver components to be used
with Resi-Ply.
11
Standard Forming Systems
Flex-Form® — The specially designed steel-faced system for
forming curved walls and round tanks with no surface “chording”.
Max-A-Form® — A durable, all-steel forming system that requires
no walers. Ideal for bridge pier caps and plate girder applications.
Resi-Ply™ — A low cost, 11 /8 " (2.9cm) plywood forming system
for residential construction. Available in 4-bar, 5-bar and 6-bar.
Springform® — Reusable fiberglass column for forming round
columns with a smooth finish and a single vertical seam.
Steel Column Forms — Durable steel column form is quick to
assemble and provides a 3000 psf (14,650kg/m2) load rating.
Steel-Ply® — The most popular modular system with more than
80 panel and filler sizes for handset or gangforming.
Symons Soldier™ — the “next generation” construction beam
that can be used as a brace, strongback, waler or shore.
Street Smart™ — Equipment for residential curb and gutters,
industrial slab forming and highway paving applications.
Symons Silver™ — A lightweight aluminum system that makes
residential forming operations very efficient and productive.
Versiform® — Steel frame/plywood face gangforming system
that provides a smooth concrete finish.
Specialty Forming Systems
Box Culvert Traveler — Rolling steel framework is compatible
with Steel-Ply, Versiform and Max-A-Form.
Garage Beam System — A complete system designed to
provide an economical, poured-in-place concrete parking garage.
Room Tunnel — One room per day, per form provides maximum
forming productivity. Ideal for repetitive room designs.
Sky-Lift™ — Climbing framework enables setting, stripping and
cleaning of shear wall formwork with minimum crane time.
Shoring Systems
Aluminum Beams and Joists — Available in lengths from 4' to
30' (122cm to 914cm) for deck or gangform applications.
Shoring Frames — Provide 24,000 lb. (10,880kg) load capacity
per frame with spacings from 3' to 15' (91.4cm to 457.2cm).
A Dayton Superior Company
SYMONS CORPORATION
200 E. Touhy Avenue
Des Plaines, IL 60018 USA
847-298-3200 • FAX 847-635-9287
http://www.symons.com • [email protected]
Call 800-800-SYMONS
Printed in U.S.A.
© 1998, Symons Corporation
Product Code 99767

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