new : customized polyurethane technology training

A Research, Science and Discovery based Polyurethane Technology company
HAMISAR HEALTHCARE
We See Innovation, Hear Innovation, Speak Innovation
Polyurethane, Innovations, KnowledgeProcesses,Contract Research and Training Company.
PROPOSAL
CUSTOMISED TRAINING ON
POLYURETHANE FOAM
TECHNOLOGY
Hamisar Healthcare, November
2015
1.0 Course Information :
We have basic courses and advanced courses designed to give general understanding
of the technology from developments to markets to basics to current state of the art.
This courses will provide an undergraduate level understanding of Polyurethanes
including basic chemistry types of Polyurethanes systems related physical properties /
testing. This course will delve into the markets in India and Asia, and how parameters
affect the overall foam behavior.
A general overview of the equipment used will also be given.
Applications will also be discussed.
This course is non proprietary and will cover all areas in generic fashion.
Key points of the course are as follows
 Materials collected thru research by Faculty who has worked for several
years in this industry
 Extensive and best information back up dating back till early 1960
 Inputs are not only theoretical as there will be case study based approach
throughout the course
 Assignments will evaluate continuous learning and will not be situational
and may differ student wise
 Feed back on assignments will be personalized
Registered Office:201 Picasso Plaza, Above Jyoti Resturant, NIBM Road, Kondhwa
,Pune 411048 India ,0091 20 40621443, www.hamisar.com
A Research, Science and Discovery based Polyurethane Technology company
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Some video content will also be given for better understanding
Each course will have one assignment on the latest and current trends in
polyurethane foam Industry globally.
Course map and study guide will chart out exactly how the course will
progress and or proceed to facilitate learning
Pack of specially written material on CD will be sent
Case studies will form essential part of learning and case on CD will be
provided for learning thru assignments
A unique method is being proposed for evaluation, examination and
issuance of certificate.
There would be one update on face to face contact basis for the current
industry trends for half day and current advances for the balance half day
2.0 WHY TO CHOOSE HAMISAR for this course?
Here's why:
Comprehensive
Program
Training program packs in more topics, skills and
concepts than its toughest competitors located in
United Kingdom and USA BUT AT 1/10TH THEIR
COST. This intensive training translates to
stronger, more competent practitioners.
Advanced Training
including foam
formulation and basic
calculations
Our students get a full working CD of all of the
standard COURSE WARE costing thousands of
pounds or dollars elsewhere. They leave the
classroom with a working knowledge of every
possible tool they may need.
Dynamic Instructors
Our instructors average 26 years practical
experience as specialist polyurethane foam
technologists before ever teaching a single class.
This gives them the working knowledge to
explain complex concepts in real-world terms.
Robust Support
Infrastructure
Support is available via the web, email, and in
classroom training, students can call on us for
assistance throughout training, project work and
future .
Real-World Project
Experience
Available thru us if requested as we are setting up a
small state of the art lab facility and we have a
comprehensive library of polyurethane educational
materials and books and journals with articles
archived from 1965 onwards , patent abstracts from
India and uspto and real world case studies for
solutions
By incorporating simulations, exercises and
practical application into the classroom, we help
Registered Office:201 Picasso Plaza, Above Jyoti Resturant, NIBM Road, Kondhwa
,Pune 411048 India ,0091 20 40621443, www.hamisar.com
A Research, Science and Discovery based Polyurethane Technology company
The Adult Learning
Model
students retain more than they would in simple
lecture-based courses.
Respected Exams and
Certification
Our certification program will be known industry
wide in India now and is also known as first in
India in last few years and its much more than
a plain certificate - it means you have the skills
to perform the role of a specialist and - you'll
know it and so will your employers.
3.0 Courses List:
Puf 100 Basics of Polyurethane foams
Puf 102 Operating a foam machine
Puf 103 Polyurethane chemistry and raw materials
Puf 104 Polyurethane Processing
Puf 105 Rigid foams
Puf 106 Polyurethane foams formulation and manufacture
Puf 107 Case foams
Puf 108 Flexible molded foams
Puf 109 Safety
Puf 110 Testing of foams
Puf 111 Structural foams
Puf 112 Flexible slab stock foams
Puf 200 Trouble shooting foams
Puf 201 Organic chemistry for foam
Puf 202 Laboratory of foams and Polymers
Puf 203 Elastomers
Puf 204 Advanced machines concepts
Puf 206 Physical chemistry
Puf 207 Polyol production processes
Puf 300 Project
Puf 301 Lean manufacturing concepts
Puf 302 TPM
Puf 302 Coatings
Puf 304 Introduction to polymer science
Puf 115 Advanced concepts in Foam technology
Puf 305 Physical chemistry for Foam
Puf 306 Inorganic chemistry basics
Puf 401 Trouble shooting polyurethane foams
Puf 402 Advance in Blowing agent technologies
Puf 403 Foam Physics
Puf 404 Coatings technology
Puf 405 Sealants technology
Puf 406 Adhesive technology
Puf 407 Advanced Polyurethane foam concepts
4.0 Brief idea of some courses
1. PUF 100 BASIC OF POLYURETHANE FOAM :
This would essentially cover the brief introduction to polyols, isocyanates, catalysts, surfactant, processing
and machines. A very brief introduction will also be done to processing of foams
2. PUF 102 OPERATING A FOAM MACHINE :
Very briefly discussion and learning on how the foam machine works, how to start the foam machine,
calibration, process A advanced course is available on repair of mix heads and operating a foam machine
successfully. Prerequisite for the course is PUF 102
3. PUF 103 POLYURETHANE CHEMISTRY AND RAWMATERIALS:
Registered Office:201 Picasso Plaza, Above Jyoti Resturant, NIBM Road, Kondhwa
,Pune 411048 India ,0091 20 40621443, www.hamisar.com
A Research, Science and Discovery based Polyurethane Technology company
A very comprehensive look into manufacture of polyols, isocyanates, types of polyols and isocyanates, types
of Polymerizations and molecular weights in polymers, blowing agents, types of catalysts and surfactants,
types of flame retardants. Basic calculations in foam processing, formulation developments and testing
4. PUF 104 POLYURETHANE PROCESSING :
A comprehensive look at how the foam machine works, pumps, mix heads, valves and electrical circuits,
starting a foam machine, layout, processing variables, process control plans, FMEAS, process check sheets,
Manufacturing plans for a typical foam process, quality improvement processes.
5. PUF 105 RIGID FOAMS:
Rigid foams basic, chemicals and raw materials for rigid foams How is foam made, Isocyanates, Polyols,
Master batches, surfactants blowing agents, catalysts etc, etc types of processes like Appliance, sandwich
panel, pipes, slabs, thermo ware, light weight concrete, insulation panel, pipe for long distance heating
systems, spray foams, pipe shells and insitu insulations. Calibration methods and properties testing methods
and correlations
6. PUF 107 CASE FOAMS:
Coating chemistry adhesive chemistry sealant chemistry and elastomer chemistry. Physical properties and
testing of CASE materials. Row material for CASE. Coating formulations and chemistry and set up, Basics of
coating raw materials like titanium dioxide, etc and setting and calculating voc etc etc.
7. FLEXIBLE MOLDED FOAMS:
Flexible foams basic, chemicals and raw materials for flexible foams How is foam made, Isocyanates,
polyols, Master batches, surfactants blowing agents, catalysts etc, etc types pf processes like, car seating,
medical foams hydrophilic foams, rehabilitation foams, viscoelastic foams, integral skin foams, semi rigid
foams, energy absorbing foams and Noise vibration harshness products. Calibration methods and physical
properties testing methods and correlations
8. SAFETY: TDI AND MDI:
safety, chemical safety and process safety. This is a advanced course
9. TESTING:
All types of testing of foams, like flexible rigids, elastomers and CASE. detailed description of methods and
influences, details testing process including basic testing methods for polymers
10.STRUCTURAL FOAMS:
Decorative structural foams processing, painting finishing and manufacture including silicone rubber mold
making
11.TROUBLE SHOOTING FOAMS:
Basics of trouble shooting FLEXIBLEMOLDED, SLABSTOCK, RIGID, SEMIRIGID, APPLIANCE AND other
types of foams using methods
12.ORGANIC CHEMISTRY FOR PROCESSES:
Basic organic chemistry needed for processing of foams like polymerization techniques like emulsion
polymerization, condensation polymerization, free radical polymerization, addition polymerizations,
molecular weights of polymers, basic fundamental concepts in polymers, laboratory prelim techniques
13.LABORATORY IN POLYURETHANES:
Some critical experimentations to understand concepts clearly
14.ELASTOMERS:
A brief introduction to process materials and characterization methods for elastomers
Registered Office:201 Picasso Plaza, Above Jyoti Resturant, NIBM Road, Kondhwa
,Pune 411048 India ,0091 20 40621443, www.hamisar.com
A Research, Science and Discovery based Polyurethane Technology company
CUSTOMISED COURSE DETAILS
Short term Manpower training course In Polyurethane technology
POLYURETHANE FOAM TECHNOLOGY: TRAINING PROGRAAME
COST: INR 80000 PER PERSON PLUS TAX
MINIMUM CANDIDATES NEEDED TO RUN A COURSE:2
Duration : 2 Months On site in 2 parts of 5 days
COURSE MAP:
Basics of Polyurethane foams
Basics of Foam machine
Polyurethane chemistry and raw materials
Polyurethane Processing
Testing of foams
Laboratory methods of foams and Polymers
Pick one Options depending on the end customer
Rigid foam
Flexible molded foam
Flexible slabstock foams
Any one ELECTIVES from below
ELECTIVES
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CASE
VALUESTREAMMAPPING
POKAYOKE
TPM
FOAMPHYSICS
SLABSTOCKFOAMS
STRUCTURALFOAMS
CELLULARLAYOUT
SHAININMETHODS
FOAM LABORATORY METHODS
REFIRGERATOR FOAMING
CONTINUOUS AND DISCNONTINUOUS METHODS IN PANELS
SPRAY FOAM
MOLDED FOAM ADVANCED CONCEPTS
FORMULATION DESIGN AND SYSTEM HOUSE
SEMIRIGID FOAMS
BLOWING AGENTS BASICS
Fire behavior of foams
Trouble shooting foams
Laboratory of foams and Polymers (maybe depends on facility avail)
Registered Office:201 Picasso Plaza, Above Jyoti Resturant, NIBM Road, Kondhwa
,Pune 411048 India ,0091 20 40621443, www.hamisar.com
A Research, Science and Discovery based Polyurethane Technology company
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Elastomers
Advanced machines concepts
Physical chemistry
Polyol production processes
Lean manufacturing concepts
TPM
Coatings
Introduction to polymer science
Advanced concepts in Foam technology
Physical chemistry for Foam
Inorganic chemistry basics
Trouble shooting polyurethane foams
Advance in Blowing agent technologies
Foam Physics
Coatings technology
Sealants technology
Adhesive technology
Advanced Polyurethane foam concepts
Flexible slabstock foams
Advanced Rigid foams
Polymer chemistry
2) Proposed methodology
The methodology will be to impart class room training for minimum 5 days a month for 2 months
at Pune or Customer Location as decided. Each topic will have coursebook
All travel and stay expenses to customer account as mutually agreed
Registered Office:201 Picasso Plaza, Above Jyoti Resturant, NIBM Road, Kondhwa
,Pune 411048 India ,0091 20 40621443, www.hamisar.com
A Research, Science and Discovery based Polyurethane Technology company
Registered Office:201 Picasso Plaza, Above Jyoti Resturant, NIBM Road, Kondhwa
,Pune 411048 India ,0091 20 40621443, www.hamisar.com

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