Converting Process Materials

Die-cut Toolings Design & Supply
Etched Die (Pinnacle)
Order to Delivery
only 3 days!
• Precision < ±0.05mm
• Blade Height 2.0mm max. takes
• Overall Height 3.0mm max.
• Good for thin filmic materials.
For Flatbed Machines
Application Examples
Functional
Materials
Order to Delivery
takes only 7 days!
Universal Die Set (QDC)
• For small volume & sample runs.
• Guide hole punches & guide pins for multipasses.
• Combined with Etched or Engraved Dies.
Stock Steel Sizes
Thickness x Size
(mm)
Max Blade
Height
1. 1.2T x 600 x 400
0.8mm
2. 1.5T x 570 x 390
1.2mm
3. 2.0T x 600 x 400
1.5mm
Engraved Die
FOR PROGRESSIVE DIE-CUT PROCESS
Rotary or Flatbed Machines
Product Selection Guide
High Speed Die-cut
Machine
• Precision < ±0.03mm
• Blade Height 2.5mm max.
• Overall Height 10.0mm max.
• Good for thicker & harder
filmic materials.
2014
Designed Die Set (QDC)
• For higher volume runs.
• Fixed punches & guide gins for multi-passes.
• Combined with Etched or Engraved Dies.
Dimension Limits
A : Min Radius
0.1mm
B : Min Gap
0.5mm
C : Min Edge Flatness
0.2mm
D : Min Extrusion
0.2mm
E : Min Diameter
0.5mm
Die-cut Parts
Drop-off / Suction Die Set
Blade Height & Base Thickness
A : Total Height
1.2mm
1.5mm
2.0mm
2.5mm
B : Blade Height
< 0.9mm
< 1.2mm
< 1.6mm
< 2.0mm
C : Base Thickness
> 0.3mm
> 0.3mm
> 0.4mm
> 0.5mm
D : Edge Angle
30 ~ 60°
30 ~ 60°
30 ~ 60°
30 ~ 60°
• Functional base designs.
• Save cost compared to QDC.
• Combine with Etched or Engraved Dies.
100° Side Bevel Blade
Total Height
1.2mm
1.5mm
Min Gap
2.0mm
2.5mm
0.8mm
90° Back Bevel Blade
Steel
1.2mm
1.5mm
Min Gap
2.0mm
2.5mm
2-Stage
1.2mm
Retractable
Height & Spacing
A : Min Edge Spacing
0.5mm
B : Max Height Tolerance
0.1mm
Cut & Press Lines
A : Min Gap
0.5mm
B : Max Height Tolerance
0.1mm
C : Min Press Width
0.1mm
Perforated / Serrated Blade
A : Min Spacing
0.5mm
B : Max Blade Dent
0.25mm
Guide Pins
Jig & Fixture
RoHS Compliant & Halogen-Free
• Design
• Fabricate
• Supply
ADH 2300 Series
Carrier, Pickup Tapes / Slug Pullers
Air Suction
ADH L-PT Series
Polyester Film Release Liners
www.edehege.com
ADH 3396 Series
EDEHEGE FILM PRODUCTS CO LTD
ADH PR80P Series
No. 3, Lane 6, Sec. 2, Chieh-Shou Rd, San Hsia Chen, Taipei, TAIWAN
Tel : (886) 2-8676 8105 Fax : (886) 2-8676 3122
[email protected]
EDEHEGE ADHESIVE PRODUCTS PTE LTD
WUXI EDEHEGE BOND MATERIAL CO LTD
No.49 Zhujiang Road, Wuxi New District
P.R.CHINA
Wuxi, Jiangsu Province Zipcode 214028
Tel : (86) 510-82255 909 Fax : (86) 510-82255 917
[email protected]
1022 Tai Seng Avenue, #07-3522 Tai Seng Industrial Estate,
Singapore 534415.
EDEHEGE REPRESENTATIVE OFFICE
Tel : (65) 6894 4508 Fax : (65) 6894 4518
[email protected]
Kowon T&S Co Ltd
S. KOREA
3F, 218-1, Nae-Dong, Ojeong-Gu, Bucheon-Si, Gyeonggi-Do (421-806).
Tel: (82) 32-672-5067 Fax: (82) 32-672-5068
Coloured Release Tab Tapes
Web Cleaner Adhesive Rolls
Loparex
Premium Grade Release Liners
Toolings, Jigs & Fixtures
Design & fabrication
Copyright © Edehege Adhesive Products Pte Ltd
2.1
Competitive Grade
Industrial Grade
Film Release Liners
Web Cleaner Adhesive Rolls
refill for web cleaning modules
for in-process use
• Produced in Class 10K Cleanroom facility
ADH provides a full range of film-base release liners to suit
even the most demanding electronic parts die-cut requirements in the industry. Special formulated Silicone compounds
are coated on Polyester film with stringent controls over the
aspects of coating weight, curing conditions and cleanliness.
Silicone Polyester Film Liners
• Produced in Class 10K Cleanroom facility
As the demand for roll-to-roll web cleaning increases in this
region of material converting industries, ADH added this competitive range of products to provide their customers with more
effective choices.
ADH PR80P adhesive rolls are made for all brands of web cleaning module.
Applications includes manufacturing of FPC, LCM, BLU, optical
films or sheets, labels etc.
• Stable release performance even after long aging
• Free from foreign particles, dust and surface distortion
• Delivers in standard 3-inch plastic cores
• Customisation is available on project basis
(PET Liners)
• Stable adhesion performance
• Consistent outer diameter and roundness along the width
• 5 levels of adhesion to select from
• Withstand 125°C for 15 minutes
• Stays tacky even after long exposure to air
• Free from foreign particles, dust and surface distortion
Compatible with Acrylic or Rubber-based Adhesive tapes
Item Description
No.
Release Peel
Strength
Polyester (PET) Film Thickness
Suffix
(Test Tape : Tesa 7475)
00
1~3
01
3~5
02
5 ~ 10
03
10 ~ 15
04
15 ~ 25
05
25 ~ 35
06
35 ~ 45
07
50 ~ 60
08
60 ~ 80
09
70 ~ 90
11
10
90 ~ 110
12
11
110 ~ 140
12
140 ~ 160
13
180 ~ 220
14
200 ~ 250
25µm
36µm
50µm
75µm
100µm
1
2
3
L-PT025U
L-PT036U
L-PT050U
L-PT075U
L-PT100U
4
5
6
7
8
L-PT025E
L-PT036E
L-PT050E
L-PT075E
L-PT100E
L-PT025M
L-PT036M
L-PT050M
L-PT075M
L-PT100M
9
10
13
14
L-PT025T
L-PT036T
L-PT025TT
L-PT036TT
L-PT050T
L-PT075T
L-PT050TT
L-PT075TT
L-PT100T
L-PT100TT
15
Remarks
gf/25mm
Ultra Light
Easy
Medium
Refill for web cleaning modules
Tight
Very Tight
Film Colours : Clear / Blue / Red / White / Green
Fluorosilicone Polyester Film Liners
(Flouro Liners)
Compatible with most Silicone Rubber Adhesive tapes
Item Description
No.
Release Peel Strength
Polyester (PET) Film Thickness
50µm
75µm
100µm
1
2
3
L-PT050F
L-PT075F
L-PT100F
4
Suffix
Multi-layered Peelable Adhesive Roll (Acrylic-based PSA)
No.
Item Description
Base FIlm
Tape
Thickness
Tackiness
(µm)
(µm)
Ball No.
N/25mm
6~8
1.5 ~ 2.0
Low
9 ~ 12
3.0 ~ 3.5
Medium
14 ~ 17
4.0 ~ 5.2
High 1
18 ~20
4.5 ~ 6.0
High 2
> 21
5.5 ~ 8.0
High 3
Name
Suffix
1
ADH PR80P-400L
400L
2
ADH PR80P-600M
600M
3
ADH PR80P-800H1
800H1
Polypropylene
(PP)
4
ADH PR80P-1000H2
1000H2
80
5
ADH PR80P-1200H3
1200H3
30° Slope
90
Adhesion
Remarks
The roll width and core diameter can be custom-made.
Description
(Test Tape : Tesa 7475)
gf/25mm
L
3~8
Light
ML
8 ~ 10
Medium Light
M
15 ~ 20
Medium
H
25 ~ 30
Tight (Heavy)
Film Colours : Clear / Blue
J Dow Ball Tack
Protection Tape
(Acrylic-based PSA + LDPE)
Non-cleanroom grade. Temporary protecting of parts’ surface during converting process or package shipping
Fast Moving Main Products
Non-Silicone Polyester Film Liners
(Silicone-Free Liners)
Designed for Silicone-Free environment
No.
1
Release Peel Strength
Item Description
(Test Tape : Tesa 7475)
Name
Base Film (µm)
gf/25mm
L-PT050NS
PET 50
150
www.edehege.com
[email protected]
Remarks
Solvent-based Coating (Proprietary formulation)
Tape
Thickness
Item Description
No.
Name
1
ADH 6144
2
ADH 6145E
Base Film (µm)
LDPE 45
Colour
Clear
Blue
µm
48
Film
Texture
Smooth
Embossed
www.edehege.com
[email protected]
Peel Strength
Remarks
(180° Peel on PET Film)
Adhesion Strength
gf/25mm
Very Weak
20
Premium Grade
Premium Grade
Release Liners
Surface Protection & Carrier Tapes
for shipment Packaging & finished product use
• Produced in Class 10K Cleanroom facility
• Stable adhesion performance even after aging
• No adhesive transfer after aging
• A wide range of adhesion strength to select from
• Free from foreign particles, dust and surface distortion
• Smooth adhesive; No bubble or patchy water mark
• Delivers in standard 3-inch plastic cores
This is a full range of premium grade protection and carrier
tapes that comes with matching polyester release liners.
Designed for applications/process with stringent requirements on coating eveness, with clean and clear appearance.
Most suitable for in-process use or attached to die-cut parts
as a carrier tape.
It can also be used as a temporary surface protection layer
for small panels, lens, windows and emblems during shipping
process.
Liner
Premium grade paper and silicone formulation solutions are
based on factors such as the release liner will be removed during
a high speed converting process or individually by an end-user.
All are available with a solventless-based coating and with several release properties. These liners are often used in applications
when strength and temperature resistance are critical, as well as
applications requiring the most consistent release performance.
Adhesive : Acrylic Pressure Sensitive
Surface Protection Tapes (Acrylic-based PSA + PET Liner)
Temporary protecting or carrying of the filmsy/delicate parts during converting process or shipping
No.
Name
Suffix
1
1
2
2
3
4
ADH 2352LT
3
4
Base Film (µm)
6
7
7
1
ADH 2353LT
3
Peel Strength
(180° Peel on PET Film)
Remarks
N/25mm
Peel Strength
0.025
0.05
60
PET 50
Clear
25
70
Clear
2
8
PET Liner
Thickness
µm
Colour
6
5
9
Tape
Thickness
Item Description
0.11
Weak
0.2
Medium
1.0
Strong
0.025
Very
Weak
0.04
85
PET 75
0.08
25
0.11
10
4
11
5
12
1
0.025
13
2
0.05
14
ADH 2354LT
3
0.18
Blue
95
PET 95
Clear
0.2
105
50
Very
Weak
0.07
15
4
0.3
16
5
0.6
Weak
Medium
Very
Weak
Item Description
1
A1180H0
2
A116010
3
A136210
4
A137210
5
A116230
6
A112040
Item Description
No.
Name
1
2
3
Suffix
ADH 2352LS
ADH 2353LS
ADH 2354LS
Fast Moving Main Products
Base Film (µm)
Tape
Colour
PET 50
1~7
PET 75
PET 95
PET Liner
Thickness (µm)
Peel Strength
Remarks
N/25mm
Peel Strength
60
Clear
85
25, 38, 50
& 75
105
Copyright © Edehege Adhesive Products Pte Ltd
0.02 ~ 0.7
Very Weak
to
Medium
• A full matrix of release levels, thicknesses and colours to select from
Base Film
Total
Thickness
(180° Peel on PET Film)
µm
gf/25mm
69
≤ 20
Ultra Light
≤ 25
Light
53
15 ~ 50
Easy ~ Medium
103
40 ~ 130
Tight
Colour
White
Peel Strength
53
Glassine
Paper
Blue
Remarks
66
White
Item Description
No.
Name
Base Film
1
C339410
PE coated Glassine Paper
2
C129510
3
C123510
4
D521510
Colour
Total
Thickness
(180° Peel on PET Film)
gsm
gf/25mm
Blue
Peel Strength
Yellow
Remarks
94
95
PE coated Kraft Paper
Light
≤ 25
135
115
PE Double-side Coated Kraft Paper
PRIMELINER - PET
(Solvent-free Silicone Polyester Liners)
Compatible with Acrylic or Rubber-based Adhesive tapes
Item Description
Name
(180° Peel on PET Film)
• Free from foreign particles, dust and surface distortion
Compatible with Acrylic or Rubber-based Adhesive tapes
No.
Protecting delicate glass or plastic panels of mobile devices
• Extra smooth surface high-tech caliper control
POLY SLIK - PEK (Solvent-free Silicone PE Coated Paper Liners)
Medium
Self-Wetting Surface Protection Tapes (Silicone-based PSA + PET Liner)
• Customisation is available on project basis
Compatible with Acrylic or Rubber-based Adhesive tapes
Name
Backing : PET Film
• Delivers in standard 3-inch plastic cores
LOPASIL - GLS (Solvent-free Silicone Glassine Liners)
No.
: Siliconised PET Release Liner
• Produced in 100% solvent-free silicone facility
1
B115010
2
B175010
3
B177510
4
B170010
5
B175020
6
B175030
7
B175040
8
B175050
Base Film
Colour
White
Total
Thickness
(180° Peel on PET Film)
µm
gf/25mm
Peel Strength
50
75
PET
Remarks
≤ 10
Ultra Light
10 ~ 30
Ultra Light ~ Light
20 ~ 60
Light ~ Tight
100
Clear
50
60 ~ 120
90 ~ 120
Copyright © Edehege Adhesive Products Pte Ltd
Tight
Economical Grade
Release Coating
(Some models only)
• Very consistent adhesion performance
• Various adhesion levels to match a wide range of materials
• High tensile strength minimize line breakage
• Adequate film stiffness to hold filmsy parts
• Economical and effective
• Deliver in standard 3 inch paper or plastic cores
ADH2310 is a series of Carrier Tapes for holding filmsy
material in-place during die-cutting process.
Carrier Tapes
Backing : PET or OPP Film
for In-process use
ADH2330 is a series of Slug Pullers or Pick-up Tapes
for deflashing the unwanted portions during high
speed rotary or flat-bed die-cutting process. Hence,
minimising manual labour and save cost!
Premium Grade
Adhesive: Acrylic or Rubber
Pickup & Carrier Tapes
Item Description
Base Film (µm)
1
ADH 2330LS
2
ADH 2330L
3
ADH 2373
4
ADH 2373E
5
ADH 2330
6
ADH 2330M
PET 50
PET 75
ADH 2350M
OPP 38
8
ADH 2330H
PET 50
Carrier Tapes
Tape
Thickness
Remarks
(180° Peel on PET Film)
µm
Adhesion Strength
N/25mm
Weak • Quiet
0.15
Colour
57
Clear
Blue
0.2
Weak
0.2
60
0.3
1
ADH 2310L
2
ADH 2310
3
ADH 5133
4
ADH 5131
5
ADH 5130
OPP 60
6
ADH 2380
PET 100
7
ADH 2310H
8
ADH 2310HA
Protection Tape
68
ADH 2302L3
4
ADH 2302L4
5
ADH 2302L5
6
ADH 2303L1
7
ADH 2303L2
8
ADH 2303L3
0.15
9
ADH 2303L4
0.1
10
ADH 2304L1
11
ADH 2304L2
6.5
Remarks
µm
Adhesion Strength
N/25mm
57
Very Weak
0.07
PET 50
57
60
OPP 50
Weak
60
Clear
(180° Peel on PET Film)
0.17
110
80
0.4
Tape
Thickness
Name
Base Film (µm)
1
ADH 2352L
PET 50
2
ADH 2354L
PET 100
Fast Moving Main Products
µm
Colour
57
Clear
PET Liner
Thickness
108
23
Copyright © Edehege Adhesive Products Pte Ltd
Base Film (µm)
Colour
Tape
Thickness
Remarks
(180° Peel on PET Film)
µm
Peel Strength
N/25mm
Very Weak
PET 50
60
Weak
Clear
85
PET 75
Very Weak
Weak
95
PET 100
105
Very Weak
Fingerlift Tapes / Release Tab Tapes
ADH 3396 series
Red Yellow LemonWhite Green Blue
Yellow
(180° Peel on PET Film)
Adhesion Strength
N/25mm
Weak
0.15
Very Weak
0.08
Black
RY L W G B K
• Wide range of bright indicative colours to choose from
• Foreign particles and dust free
• RoHS compliant & Halogen-free
• Narrow width achievable down to 4mm
• Deliver in standard Paper or PE Cores
• 200 metres in roll length; Reduces splicing time
www.edehege.com
[email protected]
0.05
0.08
Peel Strength
Remarks
Peel Strength
0.025
7.0
Strong
(Acrylic-based PSA + PET Liner)
Item Description
• Delivers in standard 3-inch plastic cores
0.3
Medium
65
PET 50
Peel Strength
0.15
70
Name
3
Strong
Tape
Thickness
Colour
No.
ADH 2302L2
6.0
Rubber-base Adhesive
Item Description
2
Strong • Quiet
Rubber-base Adhesive
Non-cleanroom grade. Temporary protecting or carrying of the filmsy/delicate parts during converting process or package shipping
No.
• Free from foreign particles, bubbles and surface distortion
Cleanroom grade. Temporary carrying or protecting of the filmsy/delicate parts during converting process or shipping
ADH 2302L1
4.0
Rubber-base Adhesive
58
Clear
Item Description
Base Film (µm)
• Various adhesion strengths & film thicknesses
Carrier Tapes (Acrylic-based PSA)
1
Medium
Temporary carrying of the filmsy/delicate parts during converting process
Name
• Stable adhesion performance even after long aging
For protecting surfaces from particle contamination,
scratch, damage and finger prints.
Peel Strength
(Acrylic-based PSA)
No.
• Produced in Class 10K Cleanroom facility
For packaging of filmsy parts during shipping.
0.15
85
PET 50
7
: Clear PET Film
• Customisation is available on project basis
Removing or deflashing unwanted material portion during progressive die-cutting process
Name
Backing
Premium grade Carrier Tapes are designed for applications
with keen cosmetic requirements.
It’s smooth and even adhesive coating and it’s super clear
polyester film backing serve exceptionally well for electronics
or medical die-cut parts produced in clean environment.
Pickup Tapes (Slug Pullers) (Acrylic-based PSA)
No.
Adhesive : Acrylic-Pressure Sensitive
for in-process and shipment packaging use
0.11
0.2
0.025
0.04
0.11
0.2
0.04
0.07