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of experience as the pioneer of welding and cutting technology. ESAB has the solution for all your welding
and cutting challenges.
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AND
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Products
Call 1-800-ESAB-123 or visit www.esabna.com
ESAB Welding & Cutting Products
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Canada: 6010 Tomken Road | Mississauga, Ontario L5T 1X9
Mexico: Ave. Diego Diaz de Berlanga No. 130 | Col. Nogalar | San Nicolas de los Garza, N.L. 66480 | Monterrey, Mexico
PAC-21000
5M 10M
Printed
in the U.S.A.
GAS-1000A6/06
12/05
12887
Welding & Cutting
Products
WELDING | CUTTING | FILLER METALS
WELDING l CUTTING l FILLER METALS
PLASMARC™
TABLE OF CONTENTS
Description
Page
Process Description ................................................................................................................................................... 2-2, 3
Deciding When to use Manual Plasma Arc Cutting ....................................................................................... 2-4, 5
Plasmarc Product Selection Guide ......................................................................................................................... 2-6, 7
Consoles
HandyPlasma® 125............................................................................................................................................................. 2-8
HandyPlasma® 250............................................................................................................................................................. 2-9
HandyPlasma® 380........................................................................................................................................................... 2-10
HandyPlasma® 550........................................................................................................................................................... 2-11
PowerCut® 650............................................................................................................................................................ 2-13, 14
PowerCut® 875............................................................................................................................................................ 2-15, 16
PowerCut® 1250.......................................................................................................................................................... 2-17, 18
PowerCut® 1500.......................................................................................................................................................... 2-19, 20
ESP-50/PT-35 Mechanized Plasma Cutting System.................................................................................................. 2-21, 22
ESP-150...................................................................................................................................................................... 2-23, 24
ESP-200................................................................................................................................................................ 2-25, 26, 27
Deuce Pack 150.......................................................................................................................................................... 2-28, 29
Precision Plasmarc™......................................................................................................................................................... 2-30
ESP Heavy Mechanized Systems.................................................................................................................................... 2-31
Torches
PT-31XL/PT-31XLPC................................................................................................................................................... 2-32, 33
PT-32EH................................................................................................................................................................ 2-34, 35, 36
PT-27........................................................................................................................................................................... 2-37, 38
PT-17A........................................................................................................................................................................ 2-39, 40
PT-25........................................................................................................................................................................... 2-41, 42
PT-26........................................................................................................................................................................... 2-43, 44
PT-121......................................................................................................................................................................... 2-45, 46
PT-20AMX/PT-21AMX................................................................................................................................................. 2-47, 48
PT-19XLS.................................................................................................................................................................... 2-49, 50
PT-600................................................................................................................................................................... 2-51, 52, 53
PT-15XL...................................................................................................................................................................... 2-54, 55
Accessories .................................................................................................................................................................... 2-56
The information contained herein is based on data and information developed in the laboratories of The ESAB Welding
& Cutting Products (Seller), but is presented without guarantee or warranty and the Seller makes no recommendation for
and disclaims any liability incurred from any use thereof, including without limitation, any use in a commercial process
not controlled by the Seller, and any use in violation of any existing patent, foreign or domestic, or of applicable laws and
regulations.
THE SELLER MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, EXCEPT AS EXPRESSLY
STATED IN SELLER’S SALES CONTRACT OR SALES ACKNOWLEDGMENT FORM.
Material Safety Data Sheets (MSDS) are available from the ESAB WEBSITE, www.esabna.com, and Click On HEALTH AND
SAFETY then Safety Data Sheets.
2-
PLASMARC ™
PROCESS DESCRIPTION
Plasmarc™ Technology From the Originators
Since we developed the Plasmarc process in 1957, we have
introduced a number of innovations to ensure peak performance in
plasma cutting and gouging. Today ESAB’s Plasmarc product line
includes a full range of systems designed to meet your specific needs
and applications. From compact, portable packages to heavy duty
industrial systems, our machines offer cutting capacities from 1/8 in.
(3.18 mm) to 4 in (101.6 mm).
With their advanced inverter technology, ESAB’s portable and
transportable machines provide all the cutting power that normally
requires larger, heavyweight consoles. The versatile Deuce Pack 150
system offers 300 amps of heavy duty cutting and gouging power for a
variety of industrial applications—plus it can be separated into two 150
amp consoles for smaller scale operations. Also available are a variety
of advanced ESP (ESAB Smart Plasma) heavy mechanized systems for
high quality cutting in automation situations.
ESAB’s commitment to plasma performance is carried through in the
top quality and innovation of the Plasmarc torches and consumables.
From the innovative PT-31XL, the most compact 50 amp torch available
on the market with the capacity to cut up to 1 in. (25.4 mm), to the
PT-26, with a 4 in. (101.6 mm) cutting capacity with Air, N2 or H-35,
our complete line of torches is designed for superior cut quality and
maximum operator comfort. ESAB’s patented XT tips boost performance
and extend consumable life.
Plasma Arc Modes
Plasma Arc
Cutting
Plasmarc gouging outperforms more conventional gouging methods.
Because it produces substantially less smoke and fumes, it significantly
decreases operator exposure to air contaminants. In addition, Plasmarc
gouging is faster, cleaner, less expensive and more accurate.
Process Description
In our patented Plasmarc process, an electrode is built into the torch
nozzle, which has an arc constricting orifice. Plasma gas, usually air,
is fed through the nozzle where it is heated to the plasma temperature
range—as high as 50,000° F. The plasma arc that emerges from the
orifice is hot enough to melt any metal.
Because Plasmarc cutting is a relatively simple operation, it is widely
accepted for cutting ferrous and non-ferrous metals. The plasma arc’s
straight, narrow, column-like shape and high current density allow the
operator to achieve cut consistency without maintaining a constant
distance between the nozzle and the workpiece.
Plasmarc gouging is a variation of the Plasmarc cutting process.
The torch nozzle configuration is designed to produce a lower velocity,
broader arc. Rather than cutting completely through the metal, the torch
is held at an angle so the arc gouges a U-shaped groove in the metal.
IMPORTANT
Product Safety—Sound common sense procedures must be
followed for personal protection and operating efficiency when
using plasma arc welding and cutting equipment. Always comply
with the manufacturer’s recommendations for operating and
maintaining the equipment as set forth in the instructions provided
with each unit. Also, be certain to use all applicable safety
precautions as described in Precautions and Safe Practices for Arc
Welding, Cutting and Gouging, F-52-529, which is available from
your local ESAB welding products distributor or sales office.
2-
Plasma Arc
Gouging
Plasma Arc Cutting
PLASMARC ™
FROM THE MARKET LEADERS
ESAB’s Plasmarc™ Technology is State-of-the-Art
When it comes to superior performance for virtually any
plasma cutting and gouging application, ESAB offers the
ideal solution. Combine the advanced technology of an
ESAB portable or transportable cutting machine, or a heavy
duty console, with the superior performance features of
a Plasmarc torch. And discover the true meaning of professional results made easy.
Staying on top of market trends, manufacturing techniques
and user needs has kept our Plasmarc products at the forefront of the industry and established ESAB as the plasma
market leader.
We continue to provide our customers with the best plasma
cutting technologies available in the world for a full range of
applications - from on-the-spot maintenance and repairs to
heavy duty mechanized cutting.
2-
Deciding when to use
MANUAL PLASMA ARC CUTTING
Plasma arc cutting, which has been used for almost 40
years, involves using a torch, com­pressed gas, and a
source of electric power to create a constricted arc that
melts a localized area of metal and removes the molten
material with a high-velocity jet of hot, ionized gas.
available to accomplish these cutting tasks. Nibblers
are relatively in­expensive and can cut shapes and con­
tours. They may run slow on thicker materials, however,
and they may dis­tort the metal or leave scalloped or
rough edges.
During plasma arc cutting, a com­pressed gas and
an electric arc are si­multaneously passed through
a small Orifice, which is typically 0.040 in. (1.0 mm)
to 0.125 in. (3.18 mm) in diameter. An electric arc
heats the gas to a plasma state at a tempera­ture as
high as 50,000 degrees Fahren­heit. This superheated
plasma jet is directed to the area to be cut, and the
jet melts a path through the metal. Because it is a
melting process, a plasma arc can cut almost any
commercially used metal.
Shears are quick and leave a smooth edge, but they
are restricted to cutting straight edges. Similarly,
circular saws leave reasonably good-quality straight
edges, but they are limited to cutting straight lines.
Saber saws are not limited to cutting straight lines,
but they may run slower and are most suitable for
thinner materials.
Plasma arc cutting can be accom­plished manually
or mechanically. In mechanical setups, a plasma arc
torch is driven by an automatic machine that is typically
regulated by a computer nu­merical control (CNC) to
cut a prede­termined shape. This article focuses on
manual plasma arc cutting, in which the plasma arc
torch is manipulated by hand to perform a variety of
metal cut­ting tasks.
Manual systems are available in a va­riety of sizes.
Generally rated in am­perage output or cutting capacity,
the units range from about 15 to 300 amps output,
encompassing a cutting capacity ranging from 1/4 in.
(6.35 mm) to about 4 in. (101.6 mm).
Manual units can also be divided into two general
categories. Stationary or console systems generally
are de­signed to remain fixed in one place, although
most are equipped with wheels that make it possible to
roll them around a shop. Portable systems are designed
to be carried about by one or two workers, allowing
them to move the system where it is needed rather
than taking materials to be cut to one location.
Most of these systems use ordinary shop compressed air
as the plasma cut­ting gas, provided it is not too wet, dirty,
or oily. Some systems can also use other compressed
gases such as nitro­gen or argon/hydrogen mixtures for
cer­tain cutting tasks involving nonferrous metals.
Typical Cutting Needs
In most sheet metal shops, a variety of metal cutting
chores must be ac­complished, and the need often
arises to cut unique or low-production shapes, modify
a part, do prototype work, or modify a part in the
field. Several options besides plasma cut­ting are
2-
Oxyfuel cutting may not be suitable for use on gaugethickness materials because the preheating that is
necessary and relatively low travel speeds com­bine
to place a considerable amount of heat in the steel,
which can cause se­vere distortion of thinner materials.
It is also limited to use on carbon steel, because other
metals create high melt­ing point oxides that interfere
with or stop the burning process of oxyfuel cut­ting.
However, oxyfuel cutting is con­sidered a better choice
for cutting car­bon steel thicknesses of more than
1-1/2 in. (38.1 mm) because it is faster.
The travel speed of oxyfuel is deter­mined by the
propagation rate of the burning reaction, which is
relatively in­dependent of the steel thickness. Typi­cally,
it is in the range of 20 in. (508 mm) to 25 in. (635 mm)
per minute. Plasma melts its way through a material,
however, so the cut­ting speed is determined by material
types and thicknesses. Typical plasma cutting speeds
can range from 5 in. (127 mm) to more than 100 in.
(2.54 mm) per minute.
An appropriately sized manual plas­ma arc cutting
unit can handle most cutting chores. The unit can
cut con­tours and straight lines. Most units can follow
a template or straight edge, so cutting does not
necessarily have to be entirely freehand. In addition,
circle­ cutting or other torch-guide at­tachments can
aid in cutting particular contours. If a plasma arc unit
is sized properly for a job, cutting speeds should be
about 15 in. (381 mm) per minute or higher, which
helps maintain good production rates while minimizing
heat distortion of a workpiece. The resulting edge
quality can vary, however, depending on the particular
plasma unit being used, the material being cut, and
the operator’s skill. Typically, using air as the plasma
gas while cutting carbon steel helps pro­duce straight
and relatively smooth edges. Any slag or dross that
accumulates on the bottom of a cut knocks off easily.
Deciding when to use
MANUAL PLASMA ARC CUTTING
Air can also be used as the plas­ma gas for cutting
stainless steel and aluminum, but some oxidation
will occur on the resulting edges. Aluminum develops
a rough appearance, and stain­less steel becomes
somewhat discolored. Using an inert gas such as
nitrogen or argon/hydrogen instead of air as the plasma
gas can eliminate these prob­lems, however.
For cutting chores beyond the gauge thickness range,
manual plasma is often a suitable choice. Plasma arc
cutting units can cut, trim, or remove carbon steel as
thick as 4 in. (101.6 mm). Plasma uses no open flame,
and no compressed gas cylinders are needed if air is
used as the plasma gas. Still, oxyfuel cutting is usu­
ally considered to be a better choice for carbon steel
thicknesses of more than 1/2 in. (12.7 mm) to 2 in. (50.8
mm) because of its speed.
To cut aluminum, the only alterna­tive to plasma arc
cutting is mechanical cutting with saws, etc., although
routers or nibblers can be used for edge prepara­tion
tasks. Using air as the gas to plasma arc cut aluminum
will result in a rough edge. Substituting nitrogen or an
argon/hydrogen mix for air will general­ly result in a
smoother, cleaner cut face, but those gases are more
expensive to use.
For thicker stainless steels, as well as cast iron and highalloy steels, plasma cutting may be the only practical
cut­ting option. The tough composition of stainless steels
makes cutting them by mechanical means difficult.
Again, if the cut face must not be discolored or oxidized,
gases such as nitrogen or argon-hydrogen should be
used instead of air.
Cutting Capability
Choosing the right manual plasma unit for your
particular application can be perplexing if you are
unfamiliar with manual plasma cutting. Once you un­
derstand the basics, however, the job becomes easy.
No industry standard ex­ists for rating the thickness
cutting ca­pability of a manual plasma unit. How­
ever, cutting thickness claims made by most major
manufacturers are usually accurate.
First, determine the maximum thick­ness you plan to cut
regularly. This thickness should be in the mid-range of
the unit’s cutting capability. This is im­portant because:
l. When tackling their maximum cutting thicknesses,
most manual plas­ma units have slow travel speeds,
typi­cally less than 12 in. (304.8 mm) per minute.
2. The higher cutting current of a larger-rated unit
inhibits dross or slag formation on the bottom of
the cut on carbon steel, producing a cleaner cut.
3. The reserve cutting capacity pro­vides the capability
to cut thicker mate­rials if the need arises.
Be careful to judge a unit by its ac­tual cutting capability
and not by its electrical current rating, because differ­ent
designs deliver dissimilar cutting performances from
the same amount of current.You should also remember
that most cut thickness ratings are based on cutting
carbon steel.
Another consideration in selecting a unit is portability.
Most units available with 1 in. (25.4 mm) or lower
capacities are designed so that one or two workers
can transport them around a plant or job site. Most
plasma arc cutting units rated at more than 1 in. (25.4
mm) capacity cannot be transported easily, but they
may be wheeled about a shop or transported with a
lift truck or hoist.
The Cutting Torch
One of the most important con­siderations in choosing
a system is the front-end design of the plasma arc cut­
ting torch, because it controls the cut and most heavily
influences the operat­ing costs of the setup. If reaching
tight places is important, a torch with a small or narrow
front end is a good choice. A smaller front end may also
be a better choice in applications that require a clear
line of vision to follow a cut line, because a larger front
end could obscure vision.
In addition to the up-front costs for nozzles, electrodes,
and other front-end parts, you should consider the
durability of the parts and the life in arc hours you can
expect from the nozzle and elec­trode combination.
These factors are better indicators of operating costs
than are the prices of the parts alone.
Plasma arc cutting torch parts are generally made to
very high tolerances. Make sure that any replacement
parts you use are made to proper specifica­tions.
The wrong replacement parts can result in poor
performance and damage to the torch head, which
could necessi­tate an expensive repair.
Conclusion
Finally, the best way to evaluate a manual plasma arc
cutter for your ap­plication is to ask for a demonstration.
Many of the factors that determine which unit is right
for you become ob­vious when you see the unit demon­
strated in your own shop. Pay particular attention to cut
speed, quality, ease of use, and portability, if that is an
issue. If access is limited to an area to be cut, make
sure that the cutter you evaluate can do the job.
2-
PLASMARC™
PRODUCT SELECTION GUIDE
Plasmarc ™ Package Selection Guide
Torch Compatibility
See
Output
Duty
Model
Page
Current
Cycle PT-34 PT-31XL PT-31XLPC PT-32EH PT-251
PT-26
PT-20AMX PT-19XLS Cut Capacity
PT-35 PT-21AMX
PT600
Handy
Plasma® 125
8
11 amps
30%

Handy
Plasma® 380
9 15-30 amps
35%

Handy
Plasma® 550
10 15-35 amps
40%

PowerCut® 650 11 22-40 amps
100%

PowerCut® 875 13 10-60 amps
60%

®
PowerCut 1250 15 20-70 amps
60%


®
PowerCut 1500 17 20-90 amps
60%



ESP-50
19 20-50 amps
100% ESP-150
21 30-150 amps
90% 

ESP-200
23 50-200 amps
100%




Special
Deuce Pack 150 26 30-300 amps
90%
Order
Carbon Steel
1/8 inch
3.18 mm
3/8 inch
9.5 mm
1/2 inch
12.7mm
5/8 inch
15.9 mm
7/8 inch
22 mm
1 1/4 inch
32 mm
1 1/2 inch
38 mm
1/2 inch
12.7 mm
2 inch
50.8 mm
2 inch
50.8 mm
4 inch
101.6mm
Plasmarc ™ Torch Selection Guide
Torch
See Maximum Man or
Page Current Mech
Plasma
Gas
Secondary
Gas
Cooling
Head Angle
Lengths
Can Be Used With
PT-34
8
11 amps
Man
Air
N/R
Gas
75°
15 ft.
31
50 amps
Man
Air N/R
Gas
75°
25 & 50 ft.
PT-31XL
HandyPlasma® 125
PCM-500i
HandyPlasma® 550, HandyPlasma® 380
PT-31XLPC 31
50 amps
Man
Air
N/R
Gas
75°
25 & 50 ft.
PT-27
36
80 amps
Man
Air
N/R
Gas
75°
25 & 50 ft.
PT-32EH
33
90 amps
Man
Air
N/R
Gas
90°
25 & 50 ft.
PowerCut® 650
PCM-875, PCM-1125
PowerCut® 875,
PowerCut® 1125,
PowerCut® 1250, PowerCut® 1500
PT-25
40
100 amps Man
Air
150 amps
N2,H-35
PT-251
26
300 amps
PT-26
42
300 amps
Man &
Mech
Man &
Mech
Air, N2,
H-35
H-35 Air, N2, H-35
Air,
Gas
90°
25 & 50 ft.
ESP-100i
N2,CO2
N/R
Water
70° & 90°
25 & 50 ft.
Air,
Water
25 & 50 ft.
70°, 90° & 180°
N2, CO2
PT-20AMX
46
100 amps Mech
Air
N/R
Gas
Inline
4-1/2, 17, 50 ft.
PT-21AMX
PT-35
19
50 amps Mech
Air
N/R
Gas
Inline
25 & 50 ft.
2-
Deuce Pack 150
Deuce Pack 150,
ESP-150, ESP-200
ESP-100i, PCM-150,
(w/adaptor): PCM-875, PCM-1125,
(PC-1250, PC-1500 w/PT-2 AMX ony)
ESP-50
PLASMARC™
PRODUCT SELECTION GUIDE
Recommended Cutting Gases
Compressed Air is the most commonly used gas for lower
current plasma cutting and works well for most metals from
gauge thickness to 1 in. (25.4 mm). It leaves an oxidized
cut surface. Compressed air can also be used for plasma
gouging on carbon steel.
Nitrogen is often used for higher current plasma systems
and for cutting materials up to 3 in. (76.2 mm) thick. It
produces excellent quality cuts on most materials.
Oxygen is used when the highest quality mechanized cuts
are desired on carbon steel up to 1 -1/4 in. (31.75 mm)
thick. The cut face is smooth, and dross is easy to remove.
Oxygen can also be used on stainless steel and aluminum,
but it produces a rougher cut face.
Argon-Hydrogen Mixtures are generally used for cutting
stainless steel and aluminum. They produce a clean,
high quality cut face. Argon-Hydrogen is required for
mechanized cutting of any material more than 3 in. (76.2
mm) thick. This mixture also provides an excellent gas for
plasma gouging on all materials.
Plasmarc™ Cutting Package Capabilities
Inches/mm Carbon Steel
4
(101.6 mm)
3.5
(88.9 mm)
Cut
Sever
3
(76.2 mm)
2.5
(63.5 mm)
2
(50.8 mm)
1.5
(38.1 mm)
1
(25.4 mm)
0.5
(12.7 mm)
0
Handy
Plasma®
125
Handy
Plasma®
380
Handy
Plasma®
550
PowerCut® PowerCut® PowerCut® PowerCut®
650
875
1500
1250
ESP-150
ESP-200
Deuce
Pack
2-
HandyPlasma
HANDYPLASMA®125
CUTTING PACKAGE
HandyPlasma® 125 Cutting Package
Plugs into standard 115 V outlet
Portable—weighs just 60 lbs. (27.2 kg)—carry
it anywhere
Cutting capability on carbon steel up to 1/8 in. (3.18
mm) thick
Built-in air supply
Equipped with patented, repairable PT-34 torch with
double ended electrode for reduced operating costs
Spare parts kit
One year warranty on console and torch
Fixed output makes it easy to use
Over temperature light
Specifications
Cuts........................................................................ 1/8 in. (3.18 mm)
Output..................................................... 11 amps @ 30% duty cycle
Input Voltage................................................... 115 V, 60 Hz, 1 Phase
Input Current @ rated load...........................................20 A @ 115 V
Output Rating current range............................... 11 amps - 100 volts
Open Circuit Voltage...................................................290 V DC max.
Optional Accessories
Dimensions: HandyPlasma 125
4- Nozzle Tips, P/N 37887
8.63 in. (219mm) wide x 11.08 in. (282mm) high x 18 in. (457mm)
deep
Weight......................................................................... 60 lbs. (27 kg)
1- O-Ring Lube P/N 17672
®
Optional Torch Spare Parts Kit P/N 37918
Contains:
2- Heat Shields, P/N 20282XL
2- Electrodes, P/N 37888
1- Swirl Baffle, P/N 18785
PT-34 Torch
Shipping Wt..................................................................... 2 lbs. (1 kg)
Length of Service Lines................................................. 15-ft. (4.5 m)
Equipment Supplied with Packages 37884 and
37885
0-ring
17672
ELECTRODE
37888 (multiples of 2)
75° HEAD - 20072
(Ring - 950790 and Seat - 19679)
PT‑34, 75° Torch w/ 15‑ft. (4.5 m) lines.....................................37886
Torch Start Up-Kit.....................................................................37918
How To Order
The HandyPlasma®125 package includes everything you
need for Plasmarc cutting: power console, PT-34 torch,
built-in air compressor, torch spare parts kit, work cable,
and input power cable.
SWIRL BAFFLE
18785
NOZZLE (Tip)
37887 (multiples of 5)
Ordering Information
HandyPlasma® Package, 115V, 60Hz.......................................37884
HandyPlasma® Package, 230V, 50Hz......................................37885
HEAT SHIELD
20282XL
Torch Guide Kit—This complete kit, in a rugged plastic carrying case, includes attachments for circle and straight line
cutting on ferrous and nonferrous metals.
Instruction Literature, order number.............................. F-15-568
Sales Literature, order number................................... PAC-21050
2-
Torch Guide Kit
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius........0558003258
Torch Guide
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius.....0558002675
See Plasmarc Accessories Section for more details.
HANDYPLASMA® 250
CUTTING PACKAGE
HandyPlasma
HandyPlasma® 250 Cutting Package
Specifications
Cuts 1/4 in. (6.35 mm); severs 3/8 in. (9.5 mm)
Output: 18 amps @ 20% duty cycle
Input .......................................................... 115 vac 1 ph. 50/60 Hz., 20 amps
Power factor.....................................................................81% (Single Phase)
Dimensions.....................................6 in. (152.4 mm) W x 8 in. (203.2 mm) H
x 16 in. (406.4 mm) L
Weight.......................................................................................16 lbs. (7.3 kg)
Air requirements..................................................................250 cfh at 80 psig
The HandyPlasma® 250 comes out of the box ready to go! The torch
is attached with parts in place, primary cord is attached and the
filter/regulator is installed. Just hook up the air, plug it in and cut.
140
Cut Speed In./Min (mm/min)
 Manually cuts 1/4 in. (6.35 mm) and severs 3/8 in.
(9.5 mm)—impressive cutting performance
 Plugs into standard 115V outlet
 Value priced—Plasma cutting performance on a
budget
 Compact lightweight design—Portable design allows
it to perform at any job
 Compact simple torch—easy access to tight spaces
 Double ended electrode for reduced operating costs
 Air regulator/filter externally mounted and adjustable
 Side mounted pressure gauge
 Power On/Off switch on front of unit
 Power On indicator on front panel
 Automatic air purge when unit powers on
 Arrives fully assembled—apply air, plug it in and cut
away
 Three-year warranty on console
 One-year warranty on torch
120120
(3048)
100100
(2540)
20A
80 80
(2032)
60 60
(1524)
40
40
(1016)
20 20
(508)
0
0
0.125
(3.2)
0.0625
(1.6)
0.0625
0.125
How To Order
0.25
(6.4)
0.25
0.3125
(7.9)
0.3125
Steel Thickness, In. (mm)
HandyPlasma 250 / PT-31XL Cutting Performance
The HandyPlasma® 250 comes complete with everything you
need: console, 12.5 ft. (3.8 m) PT-31XL torch, torch spare
parts kit, air filter/regulator, input power cord with plug, 25 ft. Optional Accessories
(7.6 m) work cable with clamp. System arrives fully assembled Torch Guide Kits
The deluxe kit comes in a rugged plastic carrying case and
and ready to cut.
includes attachments for circle and straight line cutting on
ferrous and non ferrous metals. See Plasmarc Accessories
Ordering Information
Section for more details.
®
HandyPlasma® 250 / 12.5 ft. PT-31XL package
HandyPlasma® 250,
115 vac 1 ph. 12.5 ft. (3.8 m) PT-31XL ....................0558004440
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius 0558003258
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius.....0558002675
HandyPlasma® 250 Replacement Torch
Electrode - 18205
Torch Body - 20072
Torch comes assembled with Heat Shield, Nozzle, Electrode, and
Swirl Baffle.
PT-31XL, 750 head, 12.5 ft. (3.8 m) ........................0558005800
Plasma Flow Measuring Kit
Swirl Baffle - 18785
This valuable troubleshooting tool allows measurement of the actual
plasma gas flow through the torch..........................................19765
Nozzle (15/20 amps) 19667
Heat Shield - 20282
Instruction Literature, order number ........................0558005320
Sales Literature, order number .................................. PAC-21140
PT-31XL Spare Parts Kit P/N 0558005281 includes:
1 Heat Shield ..........................................................................20282
3 Nozzles (15/20 amps) High Performance............................19667
1 Swirl Baffle...........................................................................18785
2 Electrodes............................................................................18205
1 Lubricant .25 oz...................................................................17672
2-9
HandyPlasma® 380 Cutting Package
Manually cuts 3/8 in. (9.5 mm) and severs 1/2 in.
(12.7 mm)—powerful cutting performance
Value priced—Plasma cutting performance on a
budget
Compact lightweight design—easily taken to the job
Variable output—can be turned down for precise cutting
on thin materials
Compact simple torch—easy access to tight spaces
Patented XT nozzles—extended shape gives good visibility
Template following feature—easily duplicates curves
or straight lines
Air regulator/filter externally mounted and adjustable
Side mounted pressure gauge
Power On/Off switch on rear of unit
Power On indicator on front panel
Automatic air purge when unit powers on
Arrives fully assembled—ready to go out of the box
Three-year warranty on console
One-year warranty on torch
Specifications
Cuts 3/8 in. (9.5 mm); severs 1/2 in. (12.7 mm)
Output: 30 amps @ 35% duty cycle
Input...............................................208/230 vac 1 ph. 50/60 Hz., 19/18 amps
Power factor......................................................................81% (Single Phase)
Dimensions......................... 5.75 in. (146.1 mm) W x 11.12 in. (282.6 mm) H
x 17.75 in. (450.8 mm) L
Weight.........................................................................................22 lbs. (10 kg)
Air requirements...................................................................250 cfh at 80 psig
Torch
Uses PT-31XL
The HandyPlasma® 380 comes out of the box ready to go! The torch
is attached with parts in place, primary cord is attached and the
filter/regulator is installed. Just hook up the air, plug it in and cut.
100
(2540)
Cut Speed In./Min (mm/min)
HandyPlasma
HANDYPLASMA® 380
CUTTING PACKAGE
80
(2032)
60
(1524)
40
(1016)
20
(508)
0
0
1/8
1/4
3/8
(3)
(6)
(10)
Steel Thickness, In. (mm)
1/2
(13)
HandyPlasma® 380 / PT-31XL Cutting Performance
Optional Accessories
For a complete list of torch parts, refer to PT-31XL data page. Torch Guide Kits
The deluxe kit comes in a rugged plastic carrying case and
includes attachments for circle and straight line cutting on
ferrous and non ferrous metals. See Plasmarc Accessories
How To Order
Section for more details.
The HandyPlasma® 380 comes complete with everything you Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius0558003258
need: console, 15 ft. (4.6 m) PT-31XL torch, torch spare parts Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius......0558002675
kit, air filter/regulator, input power cord with plug, 25 ft. (7.6 m)
work cable with clamp. System arrives fully assembled and Plasma Flow Measuring Kit
ready to cut.
This valuable troubleshooting tool allows measurement of the actual
plasma gas flow through the torch...........................................19765
Ordering Information
HandyPlasma® 380 Replacement Torch
HandyPlasma® 380 / 15 ft. PT-31XL package
PT-31XL, 750 head, 15 ft. (4.6 m) ............................0558004482
HandyPlasma® 380,
208/230 vac 1 ph. 15 ft. (4.6 m) PT-31XL.................0558004441
Torch comes assembled with Heat Shield, Nozzle, Electrode, and
Swirl Baffle.
PT-31XL Spare Parts Kit P/N 0558003301 includes:
Instruction Literature, order number.........................0558004615
Sales Literature, order number................................... PAC-21117
2-10
1 Heat Shield...........................................................................20282
3 Nozzles (30/40 amps) High Performance.............................20860
1 Swirl Baffle...........................................................................20463
2 Electrodes.............................................................................20862
1 Lubricant .25 oz....................................................................17672
HANDYPLASMA® 550
CUTTING PACKAGE
Specifications
Cuts 1/2 in. (12.7 mm); severs 5/8 in. (15.9 mm)
Output: 35 amps @ 40% duty cycle
Input...................................208/230 vac 1 ph. 50/60 Hz., 29/27 amps
Power factor.................................................................................. 81%
Dimensions............ 6 in. (156mm) W x 14.75 in. (374.7mm) H x 14 in.
(362mm) L
Weight...........................................................................35 lbs. (16 kg)
Air requirements...................................................... 275 cfh at 80 psig
Torch
Uses PT-31XL
The HandyPlasma® 550
comes out of the box ready to go!
The torch is attached with parts in place, primary cord is attached and
the filter/regulator is installed. Just hook up the air, plug it in and cut.
Cut Speed (in. per min.)
Manually cuts 1/2 in. (12.7 mm) and severs
5/8 in. (15.9 mm)—powerful cutting performance
Economically priced—tremendous cutting value for
the money
Compact portable design—goes to the job, easily
moved about
Adjustable output—tailor the current to the material
being cut
Compact simple torch—easy access, little
maintenance
Patented XT nozzles—extended shape gives good visibility
Drag cutting—easy operation with little or no training
Template following feature—easily duplicates curves
or straight lines
Arrives fully assembled—ready to go out of the box
Lightweight—easily carried by one person
Tolerates poor power lines
Three-year warranty on console
One-year warranty on torch
HandyPlasma
HandyPlasma® 550 Cutting Package
HandyPlasma® 550 / PT-31XL Cutting Performance
For a complete list of torch parts, refer to PT-31XL data page.
Optional Accessories
How To Order
Torch Guide Kits
The deluxe kit comes in a rugged plastic carrying case and includes
attachments for circle and straight line cutting on ferrous and non ferrous metals. See Plasmarc Accessories Section for more details.
The HandyPlasma® 550 comes complete with everything you
need: console, 25 ft. (7.6 m) PT-31XL torch, torch spare parts
kit, air filter/regulator, input power cord with plug, 25 ft. (7.6 m)
work cable with clamp. System arrives fully assembled and
ready to cut.
Ordering Information
HandyPlasma® 550 / 25 ft. PT-31XL package
HandyPlasma 550,
208/230 VAC 1 ph. 25 ft. (7.6 m) PT-31XL................0558002612
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius0558003258
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius......0558002675
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement of the actual
plasma gas flow through the torch...........................................19765
HandyPlasma® 550 Replacement Torch
PT-31XL, 750 head, 25 ft. (7.6 m) line . ....................0558004498
®
Torch comes assembled with Heat Shield, Nozzle, Electrode, and
Swirl Baffle.
PT-31XL Spare Parts Kit P/N 0558003301 includes:
Instruction Literature, order number.............................. F-15-706
Sales Literature, order number................................... PAC-21057
1 Heat Shield...........................................................................20282
3 Nozzles (High Performance).................................................20860
1 Swirl Baffle...........................................................................20463
2 Electrodes.............................................................................20862
1 Lubricant (.25 Oz).................................................................17672
2-11
POWERCUT®
COST COMPARISON
Cut Costs and Cut Better
While there are several factors that influence operating costs
in plasma cutting, most people agree that replacement costs
for torch wear parts play a major role. ESAB put operation
costs to the test using the PowerCut® 1250, the newest
machine in this outstanding line of plasma cutters. See why
– as shown in the chart below – ESAB’s PowerCut®-1250
PlasmarcTM machine had less than half the consumable
costs per foot cut than even its closest competition.
Consumable Cost Per Foot of Cut
$0.12
$0.11
$0.10
Cost in $
PowerCut
Tests Show ESAB’s Top-Performing PowerCut® Plasma
Cutters Drastically Reduce Operating Costs
$0.10
$0.09
$0.08
$0.06
$0.04
$0.04
$0.02
$0.00
ESAB
Brand H
PowerCut®
Brand T
Model 1
Brand T
Model 2
Machines tested had equivalent cutting capacities. Tests were performed on ½ inch carbon steel. Costs were based on list prices as of
11/1/2002.
Half the Story
Often, ESAB competitors only give you half the story, focusing
on nozzle and electrode life. Sure, replacing these front-end
wear parts contributes significantly to your operating costs.
But other wear parts – such as heat shields, swirl rings and
retaining caps – also have to be replaced on a regular basis.
Their cost and lifespan are also important factors in the
overall expense for operating your plasma cutter.
Altogether, Lowers Costs
With more than 40 years experience producing manual
plasma cutting systems, ESAB is unsurpassed when it
comes to reducing operation costs. In addition to attractive
pricing, plus nozzles and electrodes designed for longer life,
ESAB offers simplified torch design that significantly reduces
wear on other parts as well as the quantity of other parts
that need replacing.
2-12
Altogether Better
Superior economy of operation is just one reason to choose
an ESAB Plasmarc cutter. Superior durability, reliability and
performance also make ESAB’s complete line of PowerCut®
machines the best choice for all your manual plasma cutting
needs.
POWERCUT ® 650
CUTTING PACKAGE
PowerCut® 650 Cutting Package
Specifications
Cuts 5/8 in. (15.9 mm); severs 3/4 in. (19.0 mm)
Output: 40% duty cycle......................................... 40A/120V
60% duty cycle......................................... 30A/120V
100% duty cycle....................................... 22A/120V
Output Current Range........................................... 10 to 40 Amperes
Open Circuit Voltage................................................290 Vdc Nominal
Input @ 40A/120V ....... 208/230 VAC, 1 ph. 50/60 Hz., 35/32 amps
Input @ 40A/120V ........ 230 VAC, 1 Phase, 50/60 Hz, 35/32 Amps
Input @ 40A/120V ............ 400 VAC, 3 Phase, 50/60 Hz, 9/6 Amps
Input @ 40A/120V ............ 460 VAC, 3 Phase, 50/60 Hz, 8/5 Amps
Power factor @ 40A Output........................................ 76% (1 Phase)
Efficiency @ 40A Output.............................................. 85% (Typical)
Air requirements .............................................. 250 cfh at 80 psig
Dimensions:
Length............................................ 19.00” (483mm)
w/ handles................................. 25.70” (653mm)
Height............................................. 16.50” (419mm)
Width.............................................. 12.50” (318mm)
w/ Opt. torch wrap..................... 15.50” (394mm)
Weight (less torch & work cable)................................. 53 lbs. (24 kg)
OPTIONALYEAR
WARRANTYAVAILABLE
PowerCut
Manually cuts 5/8 in. (15.9 mm) and severs 3/4 in.
(19.0 mm)—powerful cutting performance
Economically priced—tremendous cutting value for
the money
Compact portable design—goes to the job, easily
moved about
Delivers big machine cutting power in a rugged,
lightweight package
Arrives ready to cut, with torch connected and
front-end parts in place, for the ultimate in operator
convenience
Trigger lock-in for long-cut operator comfort
Adjustable output—tailor the current to the material
being cut
Compact simple torch—easy access, little
maintenance
New, durable torch cable prevents snagging on
fixtures and materials
Patented XT nozzles—extended shape gives good visibility as well as good consumable life
Drag or standoff cutting—easy operation with little or no training
Template following feature—easily duplicates curves
or straight lines
Tolerates poor power lines
Three-year warranty on console
One-year warranty on torch
Optional Five-year warranty
The PowerCut® 650 comes out of the box ready to go! The torch is
attached with parts in place, primary cord is attached and the filter/
regulator is installed. Just hook up the air, plug it in and cut.
Torch
Uses PT-31XLPC
For a complete list of torch parts, refer to PT-31XLPC
data page.
How To Order
The PowerCut® 650 comes complete with everything you need:
console, PT-31XLPC torch, torch spare parts kit, air filter/regulator, input power cord with plug, 25 ft. (7.6 m) work cable with
clamp. System arrives fully assembled and ready to cut.
Ordering Information
PowerCut® 650 / PT-31XLPC package
208/230 vac 1 ph. 25 ft. (7.6 m) PT-31XLPC............0558003180
208/230 vac 1 ph. 50 ft. (15.2 m) PT-31XLPC .........0558005696
460 vac 3 ph. 25 ft. (7.6 m) PT-31XLPC...................0558005329
460 vac 3 ph. 50 ft. (15.2 m) PT-31XLPC.................0558005330
Export Models
230V 1/3 ph “CE” 25 ft. (7.6 m) PT-31XLPC.............0558004800
400V 3 ph “CE” 25 ft. (7.6 m) PT-31XLPC................0558004801
Note: “CE” Items are used outside North America
Instruction Literature, order number.............................. F-15-696
Sales Literature, order number................................... PAC-21087
Multi Language Instruction Manuals.........................0558005362
2-13
POWERCUT ® 650
CUTTING PACKAGE
Optional Accessories
PT-31XLPC Replacement Torch
Torch Guide Kits
The Deluxe kit, in a rugged plastic carrying case, includes attachments
for circle and straight line cutting on ferrous and non-ferrous metals.
See Plasmarc Accessories Section for more details.
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius..... 0558003258
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius......... 0558002675
This valuable troubleshooting tool allows measurement of
the actual plasma gas flow through the torch.........................19765
Input Receptacle, 230vac/50amp, 3 prong...........................674540
Torch Wrap and Spare Parts Kit Holder
This enables operator to store S/P Kit, wrap torch and work cable for easy transport and storage......................................0558003398
Optional Five-Year Warranty
This optional five-year warranty is now available for PowerCut® series
machines. See your authorized ESAB Representative for additional
details.
PowerCut® 650 Extended Warranty
Extended Warranty to 5 Years......................................... XWPC650
For Illustrations of optional accessories please refer to
Accessories Section 2-55
25 ft. (7.6 m) 750 head.............................................0558003183
50 ft. (15.2 m) 750 head..........................................0558005334
Replacement “CE” PT-31XLPC Torch
PT-31XLPC 25 ft. (7.6 m) 750 head..........................0558005393
comes assembled with long “CE” heatshield
Torch comes assembled with Heat Shield, Nozzle, Electrode, and
Swirl Baffle.
PT-31XLPC Spare Parts Kit (P/N 0558003301)
includes:
1 Heat Shield..........................................................................20282
3 Nozzles (High Performance)................................................20860
1 Swirl Baffle..........................................................................20463
2 Electrodes............................................................................20862
1 Lubricant (0.25 oz.).............................................................17672
PT-31XLPC “CE” Spare Parts Kit (P/N 0558005392)
includes:
1 “CE” Long Heat Shield.........................................................36284
3 Nozzles (High Performance)................................................20860
1 Swirl Baffle..........................................................................20463
2 Electrodes ..........................................................................20862
1 Lubricant (.025 oz)..............................................................17672
Note: “CE” Items are used outside North America
Cut Speed/IPM
PowerCut
Plasma Flow Measuring Kit
PowerCut® 650 / PT-31XLPC Cutting Performance
2-14
PowerCut ® 875
Plasmarc™ Cutting Package
PowerCut® 875 Plasmarc™ Cutting Package
The PowerCut® plasma cutting package combines the proven
reliability of the PCM-875 with the newly designed PT-32EH
patented torch. The addition of a very strong composite case
material to the already rugged design of the PCM-875 makes
the PowerCut® 875 an excellent addition to any equipment
rental fleet. The PT-32EH plasma cutting torch is designed to
provide increased performance and longer consumable life
resulting in higher production rates at lower costs.
OPTIONALYEAR
WARRANTYAVAILABLE
Ordering Information
Specifications
Cuts 7/8 in. (22mm); severs 1-1/4 in. (32mm)
Output................................................... 50 amps @ 100% duty cycle
........................................................... 60 amps @ 60% duty cycle
Input........................................208/230 vac, 1 ph, 50/60 Hz, 55/49 A
............................................208/230 vac, 3 ph, 50/60 Hz, 26/24 A
........................................................460 vac, 3 ph, 50/60 Hz, 12 A
..........................................................575 vac, 3 ph, 50/60 Hz, 9 A
............................................... 230 vac, “CE” 3 ph, 50/60 Hz, 24 A
............................................... 400 vac, “CE” 3 ph, 50/60 Hz, 13 A
Dimensions . .......................................................W = 12.5” (318mm)
.........................................................................H = 16.5” (419mm)
......................................................................... L = 30.3” (770mm)
Weight........................................................................ 87 lbs. (40 kg)
Air Requirements . ........... 360 cfh @ 75 psig (170 l/min @ 5.2 bars)
PowerCut® 875, 208/230 V, 25 ft.(7.6 m) PT-32EH 900........0558002787
PowerCut® 875, 208/230 V, 50 ft. (15.2 m) PT-32EH 900 ....0558002788
PowerCut® 875, 460 V, 25 ft. (7.6 m) PT-32EH 900 . ............0558002789
PowerCut® 875, 460 V, 50 ft. (15.2 m)PT-32EH 900. ...........0558002790
PowerCut® 875, 575 V, 25 ft. (7.6 m)PT-32EH 900 . .............0558002927
Export Models
PowerCut® 875, 230 V “CE” 25 ft. (7.6 m) PT-32EH 900 ......0558004942
PowerCut® 875, 400V “CE” 25 ft. (7.6 m) PT-32EH 900 ......0558004940
PowerCut® 875, 230 V “CE” 50 ft. (15.2 m) PT-32EH 900 ...0558005167
PowerCut® 875, 400 V “CE” 50 ft. (15.2 m) PT-32EH 900...0558005168
Note: “CE” Items are used outside North America
Instruction Literature, order numbers
PowerCut® 875 English ............................................... F-15-653
Sales Literature, order number................................... PAC-21058
Multi Language Instruction Manuals.........................0558004972
0558005171
2-15
PowerCut
Designed for rugged treatment and outdoor use makes
the PowerCut® an excellent choice for rental fleet and
construction site uses
More performance features than any machine in its
class
Delivers big machine cutting power in a rugged,
lightweight package
Pilot arc start facilitates starting on painted and coated
metals
Long-life consumables and repairable torch minimize
operating costs
Arrives ready to cut, with torch connected and
front-end parts in place, for the ultimate in operator
convenience
New, durable torch cable prevents snagging on
The PowerCut® 875 comes out of the box ready to go! The
torch is attached with parts in place, primary cord is attached
fixtures and materials
(including plug on 230 model), and the filter/regulator is inTrigger lock-in for long-cut operator comfort
stalled. Just hook up the air, plug it in and cut.
Built in line conditioner—handles poor power lines
Auto Drag feature allows torch to drag on workpiece
without damage to the nozzle for easy template
following
For longer nozzle life while drag cutting, a 40 amp Torch
Uses PT-32EH
nozzle is available (P/N 0558002908)
Three year warranty on console
PowerCut® 875 uses the PT-32EH torch. For breakdown of
parts and cut-speed charts refer to PT-32EH data page.
One year warranty on torch
Optional Five-year warranty
PowerCut ® 875
Plasmarc™ Cutting Package
PowerCut
Optional Accessories
50-70 amp Spare Parts Kit ..........................................0558002822
50-70 amp “CE” Spare Parts Kit .................................0558004949
Plasma Flow Measuring Kit:
This valuable troubleshooting tool allows measurement of
the actual plasma gas flow through the torch...........................19765
Torch Guide Kit:
This complete kit, in a rugged plastic carrying case, includes
attachments for circle and straight line cutting on ferrous and
non-ferrous metals
Deluxe: 1-3/4 in. (44.6 mm) - 42 in. (106 cm) Radius........ 0558003258
Basic: 1-3/4 in. (44.6 mm) - 28 in. (71 cm) Radius ........... 0558002675
Stand-off Guide
For proper stand-off distance when drag cutting............0558002393
40 amp Drag Nozzle
To be used within the “Auto Drag” range of 20-40 amps as shown
on front panel of machine. For drag cutting thin material under
3/8 in. thick..................................................................... 0558002908
Wheel Kit
For easy transport of system..........................................0558003014
Torch Wrap
This enables operator to store spare parts kit, wrap torch
and work cable for easy transport and storage..............0558003013
Gouging Nozzle
For gouging with PT-32EH torch.....................................0558003089
Heat Shield Gouging
To be used with gouging nozzle and protect heat shield from
spatter.............................................................................0558003090
Drag Heat Shield
Metal feet built into heat shield allows accurate standoff distance for drag cutting.....................................................................0558003374
Heavy Duty Drag Heat Shield
Suitable for piercing and heavy industrial use................0558004206
Optional Five-Year Warranty
This optional five-year warranty is now available for PowerCut® series
machines. See your authorized ESAB Representative for additional
details.
PowerCut® 875 Extended Warranty
Extended Warranty to 5 Years......................................... XWPC875
2-16
PowerCut ® 1250
Plasmarc™ Cutting Package
PowerCut® 1250 Plasmarc™ Cutting Package
The PowerCut® 1250 plasma cutting package combines
the proven reliability of the PowerCut® 1500 with the newly
designed PT-32EH patented torch. The very strong composite
case material makes the PowerCut® 1250 an excellent addition
to any equipment rental fleet. The PT-32EH plasma cutting
torch is designed to provide increased performance and
longer consumable life resulting in higher production rates at
lower costs.
Specifications
Cuts 1-1/4 in. (32mm); severs 1-1/2 in. (38mm)
1 ph. Input................................208/230 vac, 1 ph, 50/60 Hz, 66/61 A
1 ph. Output............................................ 70 amps @ 60% duty cycle
3 ph. Input................................208/230 vac, 3 ph, 50/60 Hz, 32/29 A
............................................230/460 vac, 3 ph, 50/60 Hz, 29/20 A
............................................................ 400V, 3 ph, 50/60 Hz, 18 A
.........................................................575 vac, 3ph, 50/60 Hz, 14 A
3 ph. Output.......................................... 70 amps @ 100% duty cycle
Dimensions . ................................................... W = 12.5 in. (318mm)
..................................................................... H = 16.5 in. (419mm)
........................................................................ D = 32 in. (813mm)
Weight......................................................................... 86 lbs. (39kg)
Air Requirements . .....350 cfh @ 80 psig (165 l/min @ 4.8-5.2 bars)
PowerCut
Multi input voltage (208) 230/460V, easily changed on
back of machine. Other voltages also available
Cuts 1-1/4 in. manually, 5/8 in. mechanized
New, durable torch cable prevents snagging on
fixtures and materials
Designed for rugged treatment and outdoor use makes
the PowerCut® an excellent choice for rental fleet and
construction site uses
More performance features than any machine in its
class
Delivers big machine cutting power in a rugged,
lightweight package
Pilot arc start facilitates starting on painted and coated
metals
Long-life consumables and repairable torch minimize
operating costs
Arrives ready to cut, with torch connected and
front-end parts in place, for the ultimate in operator
convenience
Trigger lock-in for long-cut operator comfort
Built in line conditioner —handles poor power lines
Auto Drag feature allows torch to drag on workpiece
without damage to the nozzle for easy template
following
For longer nozzle life while drag cutting, a 40 amp
nozzle is available (P/N 0558002908)
Self protectant against improper input voltage
Multiple troubleshooting lights on front panel
Excellent gouging performance
Three-year warranty on console
One-year warranty on torch
Optional Five-year warranty
OPTIONALYEAR
WARRANTYAVAILABLE
The PowerCut® 1250 comes out of the box ready to go. The torch is
attached with parts in place, primary cord is attached (including plug
on 230 model), and the filter/regulator is installed. Just hook up the
air, plug it in and cut.
Torches
PT-32EH Hand Torch
PowerCut® 1250 uses the PT-32EH torch. For breakdown of parts
and cut-speed charts, refer to PT-32EH data page.
PowerCut® 1250 also uses the new PT-21AMX Machine Cutting
torch, refer to PT-21AMX data page.
Ordering Information
PowerCut® 1250, 208/230/460 V, 25 ft. (7.6 m) PT-32EH................0558001933
PowerCut® 1250, 208/230/460 V, 50 ft. (15.2 m) PT-32EH.................0558001934
PowerCut® 1250, 208/230/460 V, 25 ft. (w/torch wrap)....................0558003509
PowerCut® 1250, 460V, 25 ft. (7.6m) PT-32EH.............................0558005332
PowerCut® 1250, 460V, 50 ft. (15.2m) PT-32EH...........................0558005333
PowerCut® 1250, 400V “CE” 25 ft. (7.6 m) PT-32EH....................0558001936
PowerCut® 1250, 400V “CE” 50 ft. (15.2 m) PT-32EH..................0558001937
Standard Console with Mechanized Torch with rack**
PowerCut® 1250, 230/460 V, 25 ft. (7.6 m) PT-21AMX (w/rack).... 0558003619
PowerCut® 1250, 230/460 V, 50 ft. (15.2 m) PT-21AMX (w/rack)... 0558003620
Note: “CE” Items are used outside North America
Instruction Literature, order numbers
PowerCut® 1250............................................................ F-15-737
Sales Literature, order number................................... PAC-21089
2-17
PowerCut ® 1250
Plasmarc™ Cutting Package
PowerCut
Optional Accessories
70 amp Spare Parts Kit 400V “CE” . .........................0558003560
70 amp Spare Parts Kit .............................................0558003508
Plasma Flow Measuring Kit:
This valuable troubleshooting tool allows measurement of
the actual plasma gas flow through the torch.........................19765
Torch Guide Kit:
This complete kit, in a rugged plastic carrying case, includes
attachments for circle and straight line cutting on ferrous and
non-ferrous metals
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius...0558003258
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius ......0558002675
Remote Hand Switch . ...............................................0558003612
For use with PT-21AMX In-Line Machine Cutting Torch
Stand-off Guide
For proper stand-off distance when drag cutting..........0558002393
40 amp Drag Nozzle ............................................... 0558002908
Wheel Kit
For easy transport of system........................................0558003060
Torch Wrap
This enables operator to store spare parts kit, wrap torch
and work cable for easy transport and storage...........0558003059
Gouging Nozzle
For gouging with PT-32EH torch...................................0558003089
Heat Shield Gouging
To be used with gouging nozzle and protect heat shield
from spatter..................................................................0558003090
Drag Heat Shield
Metal feet built into heat shield allows accurate standoff
distance for drag cutting...............................................0558003374
Heavy Duty Drag Heat Shield
Suitable for piercing and heavy industrial use..............0558004206
CNC Interface Cable, 50 ft. . ......................................0558004215
Optional Five-Year Warranty
This optional five-year warranty is now available for PowerCut® series
machines. See your authorized ESAB Representative for additional
details.
PowerCut® 1250 Extended Warranty
Extended Warranty to 5 Years....................................... XWPC1250
2-18
Powercut® 1250 Packages with CNC Interface*
PowerCut® 1250, 208/230/460 V, 25 ft. (7.6 m) PT-21AMX (w/rack).......0558004185
PowerCut® 1250, 208/230/460 V, 50 ft. (15.2 m) PT-21AMX (w/rack)........0558004186
PowerCut® 1250, 400V “CE” 25 ft. (7.6 m) PT-21AMX (w/rack).........0558004187
PowerCut® 1250, 400V “CE” 50 ft. (15.2 m) PT-21AMX (w/rack)......0558004188
PowerCut® 1250, 208/230/460 V, 25 ft. (7.6 m) PT-21AMX (no rack).....0558005494
PowerCut® 1250, 208/230/460 V, 50 ft. (15.2 m) PT-21AMX (no rack).......0558005495
PowerCut® 1250, 400V “CE” 25 ft. (7.6 m) PT-21AMX (no rack)......0558005496
PowerCut® 1250, 400V “CE” 50 ft. (15.2 m) PT-21AMX (no rack).....0558005497
*Package includes torch holder, spare parts kit, and CNC interface
cable.
See PT-21 AMX page (2-46) for torch details.
**Package includes Remote Hand Switch
PowerCut® 1500
Plasmarc™ Cutting Package
PowerCut® 1500 Plasmarc™ Cutting Package
The PowerCut® 1500 plasma cutting package combines the
proven reliability of the PowerCut® 875 with the newly designed
PT-32EH patented torch. The very strong composite case
material makes the PowerCut® 1500 an excellent addition to
any equipment rental fleet. The PT-32EH plasma cutting torch
is designed to provide increased performance and longer
consumable life resulting in higher production rates at lower
costs.
PowerCut
Multi input voltage (208) 230/460V, easily changed on
back of machine. Other voltages also available
Cuts 1-1/2 in. (38mm) manually, 3/4 in. (19mm)
mechanized
New, durable torch cable prevents snagging on
fixtures and materials
Designed for rugged treatment and outdoor use makes
the PowerCut® an excellent choice for rental fleet and
construction site uses
More performance features than any machine in its
class
Delivers big machine cutting power in a rugged,
lightweight package
Pilot arc start facilitates starting on painted and coated
metals
Long-life consumables and repairable torch minimize
operating costs
Arrives ready to cut, with torch connected and
front-end parts in place, for the ultimate in operator
convenience
Trigger lock-in for long-cut operator comfort
Built in line conditioner—handles poor power lines
Auto Drag feature allows torch to drag on workpiece
without damage to the nozzle for easy template
following
For longer nozzle life while drag cutting, a 40 amp nozzle
is available (P/N 0558002908)
Self protectant against improper input voltage
Multiple troubleshooting lights on front panel
Superior gouging performance
Three-year warranty on console
One-year warranty on torch
Optional FIve-year warranty
OPTIONALYEAR
WARRANTYAVAILABLE
The PowerCut® 1500 comes out of the box ready to go. The torch is
attached with parts in place, primary cord is attached (including plug
on 230 model), and the filter/regulator is installed. Just hook up the
air, plug it in and cut.
Torches
PT-32EH Hand Torch
PowerCut® 1500 uses the PT-32EH torch. For breakdown of parts
and cut-speed charts, refer to PT-32EH data page.
PowerCut ® 1500 also uses the new PT-21AMX Machine
Cutting torch, refer to PT-21AMX data page.
Ordering Information
PowerCut® 1500, 230/460 V, 25 ft. (7.6m) PT-32EH................. 0558001942
PowerCut® 1500, 230/460 V, 50 ft. (15.2m) PT-32EH............... 0558001943
PowerCut® 1500, 575 V, 25 ft. (7.6m) PT-32EH........................ 0558001948
PowerCut® 1500, 575 V, 50 ft. (15.2m) PT- 32EH..................... 0558001949
PowerCut® 1500, 400 V, “CE” 25 ft. (7.6m) PT-32EH................ 0558001945
PowerCut® 1500, 400 V, “CE” 50 ft. (15.2m) PT-32EH.............. 0558001946
PowerCut® 1500, 460 V, 3 ph. 25 ft. . ....................................... 0558005902
PowerCut® 1500, 460 V, 3 ph. 50 ft. . ....................................... 0558005903
PowerCut® 1500, 230/460V, 25 ft. with Torch Wrap
PT-32EH..................................................................................... 0558003184
Note: “CE” Items are used outside North America
Specifications
Cuts 1-1/2 in. (38mm); severs 1-3/4 in. (45mm)
1 ph. Input................................208/230 vac, 1 ph, 50/60 Hz, 82/74 A
1 ph. Output............................................ 90 amps @ 40% duty cycle
3 ph. Input................................208/230 vac, 3 ph, 50/60 Hz, 44/40 A
............................................230/460 vac, 3 ph, 50/60 Hz, 40/27 A
.........................................................400 vac, 3ph, 50/60 Hz, 26 A
.........................................................575 vac, 3ph, 50/60 Hz, 11 A
3 ph. Output............................................ 90 amps @ 60% duty cycle
Dimensions . ................................................... W = 12.5 in. (318mm)
..................................................................... H = 16.5 in. (419mm)
..................................................................... D = 32.5 in. (826mm)
Weight...................................................................... 94 lbs. (42.7kg)
Air Requirements . ........... 360 cfh @ 75 psig (170 l/min @ 5.2 bars)
Instruction Literature, order numbers
PowerCut® 1500 208/230/460V..................................... F-15-695
400V.............................................0558003745 and 0558004091
Sales Literature, order number................................... PAC-21068
2-19
PowerCut
PowerCut® 1500
Plasmarc™ Cutting Package
Optional Accessories
Standard Console with Mechanized Torch
90 amp Spare Parts Kit .............................................0558003062
90 amp Spare Parts Kit 400V “CE” . .........................0558003557
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement of
the actual plasma gas flow through the torch.........................19765
Torch Guide Kit
This complete kit, in a rugged plastic carrying case, includes
attachments for circle and straight line cutting on ferrous and
non-ferrous metals.
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius ........ 0558003258
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius ............ 0558002675
Remote Hand Switch . ...............................................0558003612
For use with PT-21AMX In-Line Machine Cutting Torch
Stand-off Guide
For proper stand-off distance when drag cutting..........0558002393
40 amp Drag Nozzle .................................................0558002908
Wheel Kit
For easy transport of system........................................0558003060
Torch Wrap
This enables operator to store spare parts kit, wrap torch
and work cable for easy transport and storage............0558003059
Gouging Nozzle
For gouging with PT-32EH torch...................................0558003089
Heat Shield Gouging
To be used with gouging nozzle and protect heat shield
from spatter..................................................................0558003090
Drag Heat Shield
Metal feet built into heat shield allows accurate standoff
distance for drag cutting...............................................0558003374
Heavy Duty Drag Heat Shield
Suitable for piercing and heavy industrial use..............0558004206
CNC Interface Cable, 50 ft. . ......................................0558004215
PowerCut® 1500, 230/460 V, 25 ft. (7.6m) PT-21AMX (w/rack)..0558003621
PowerCut® 1500, 230/460 V, 50 ft. (15.2m) PT-21AMX (w/rack)0558003622
Optional Five-Year Warranty
This optional five-year warranty is now available for PowerCut® series
machines. See your authorized ESAB Representative for additional
details.
PowerCut® 1500 Extended Warranty
Extended Warranty to 5 Years....................................... XWPC1500
2-20
Powercut 1500® Packages with CNC Interface*
PowerCut® 1500, 208/230/460 V, 25 ft. (7.6 m) PT-21AMX (w/rack)....0558004191
PowerCut® 1500, 208/230/460 V, 50 ft. (15.2 m) PT-21AMX (w/rack).....0558004192
PowerCut® 1500, 400V “CE” 25 ft. (7.6 m) PT-21AMX (w/rack).......0558004193
PowerCut® 1500, 400V “CE” 50 ft. (15.2 m) PT-21AMX (w/rack).......0558004194
PowerCut® 1500, 208/230/460 V, 25 ft. (7.6 m) PT-21AMX (no rack)....0558005490
PowerCut® 1500, 208/230/460 V, 50 ft. (15.2 m) PT-21AMX (no rack).....0558005491
PowerCut® 1500, 400V “CE” 25 ft. (7.6 m) PT-21AMX (no rack)......0558005492
PowerCut® 1500, 400V “CE” 50 ft. (15.2 m) PT-21AMX (no rack).....0558005493
*Package includes torch holder, spare parts kit, and CNC interface cable.
See PT-21 AMX page (2-46) for torch details.
**Package includes Remote Hand Switch
ESP-50 / PT-35
Mechanized Plasma Cutting Package
ESP-50 / PT-35 Mechanized Plasma Cutting Package
The ESP-50 mechanized plasma cutting package
is designed to provide increased performance and
longer consumable life resulting in higher production
rates at lower costs.
ESP
Mechanized
100% Duty Cycle for enhanced productivity allowing
for continuous operation even when operating at
maximum thickness.
Machined torch body with 1-3/8” metal handle and 32pitch rack fits standard torch holders. Also available
without rack.
Utilizes a “drawn arc” to initiate the cut which eliminates
high frequency interference from the star ting
circuits.
R obust machined torch components provide for
reliability, durability and ease of maintenance.
Metal nozzle and retaining cup stand up to the toughest
cutting conditions.
Cuts the entire working range with a single set of
consumables, thin gauge to 5/8” material. This
reduces the number of required setups, reduces
wear-parts inventory and simplifies re-ordering. Two
nozzles are offered, one optimized for gauge sheets
the other for plate cutting. Either nozzle will cut the
entire range.
E lectronically controlled pilot arc provides for
consistent starting and incorporates automatic restrike
for grate cutting and duct-cutting.
A full CNC/Robotic interface is standard
The console is prewired with a 25’ (7.6m) work cable,
50’ (15m) CNC interface cable and 6’ power cable (3m
on CE rated units). Adapter plugs to match competitive
system interface cables are available.
Wear parts are available individually, in sets and
in value packs which eases ordering and saves
money.
Torch
PT-35 Mechanized Torch
The ESP-50 uses the PT-35 mechanized torch. For complete
list and breakdown of parts, refer to PT-35 data page.
Ordering Information
System Packages (console, torch, and spare parts kit)
ESP-50, 400/460 V CE, 25 ft. (7.6 m) PT-35 (wo/rack)........ 0558004374
ESP-50, 400/460 V CE, 50 ft. (15.2 m) PT-35 (wo/rack)...... 0558004375
ESP-50, 400/460 V CE, 25 ft. (7.6 m) PT-35 (w/rack).......... 0558004376
ESP-50, 400/460 V CE, 50 ft. (15.2 m) PT-35 (w/rack)........ 0558004377
ESP-50, 208/230 V, 25 ft. (7.6 m) PT-35 (w/rack)............... 0558004378
ESP-50, 208/230 V, 25 ft. (7.6 m) PT-35 (without rack)...... 0558004973
ESP-50, 208/230 V, 50 ft. (15.2 m) PT-35 (w/rack)............. 0558004379
ESP-50, 208/230 V, 50 ft. (15.2 m) PT-35 (without rack).... 0558004974
System Components
Specifications
Cuts 1/2in. (12.7mm)
1 ph. Input................................208/230 vac, 1 ph, 50/60 Hz, 46/42 A
3 ph. Input................................208/230 vac, 3 ph, 50/60 Hz, 22/20 A
............................................400/460 vac, 3 ph, 50/60 Hz, 12/11 A
Output.................................................. 50 amps @ 100% duty cycle
PT-35 Plasma Torch 25 ft. (7.6 m) (w/rack).......................... 0558004351
PT-35 Plasma Torch 50 ft. (15.2 m) (w/rack)........................ 0558004352
PT-35 Plasma Torch 25 ft. (7.6 m) (wo/rack)........................ 0558004353
PT-35 Plasma Torch 50 ft. (15.2 m) (wo/rack)...................... 0558004354
Spare Parts Kit, PT-35......................................................... 0558004365
ESP-50 Console, 208/230V................................................. 0558004371
ESP-50 Console, 400/460V CE........................................... 0558004372
Note: “CE” Items are used outside North America
Dimensions . ................................................... W = 10.1 in. (275mm)
..................................................................... H = 18.3 in. (465mm)
..................................................................... D = 20.3 in. (576mm)
Weight...................................................................... 85 lbs. (38.6kg)
Min. Air Requirements .. 250 cfh @ 60 psig (117.9 l/min @ 4.1 bars)
Instruction Literature, order number
ESP-50 .................................................................... 0558004311
PT-35........................................................................0558004309
Sales Literature, order number....................................PAC-21116
2-21
ESP -50 / PT-35
Mechanized Plasma Cutting Package
Consumables, Spare Parts Kits, Consumable Kits
and Value Packs
Electrode, 50A, PT-35 ...................................0558005200
Nozzle, “A”, PT-35..........................................0558004356
Nozzle “B”, PT-35..........................................0558004358
(Optimized for grate cutting and thin duct cutting applications)
Nozzle Retaining Cup...................................0558004357
Insulator.........................................................0558004387
ESP
Mechanized
Consumable Set “A” , 50A, PT-35
0558005201
(Consists of nozzle “A” and an electrode)
SAVES 10%
Consumable Set “B”, 50A, PT-35.................0558005202
(Consists of nozzle “B” and an electrode)
SAVES 10%
Value Pack “A”, 50A, PT-35...........................0558005203 Accessories
(Consists of 15 nozzles and 10 electrodes Plate Rider Assembly................................... 0560936972
in a reusable plastic parts kit)
SAVES 15%
Adjustable Torch Holder.........................................16V83
Spare Parts Kit, PT-35...................................0558005210 CNC Interface Adapter, HT TD...................... 0558004363
(Consists of a nozzle retaining cup, an insulator, 4 electrodes and 6 nozzles in Standoff Gauge............................................. 0558004364
a reusable plastic parts kit)
Nozzle
Retaining Cup
2-22
Nozzle
Insulator
Electrode
Torch Body
ESP-150 PLASMARC™CUTTING
& GOUGING SYSTEM
ESP-150 PlasmarcTM System
This versatile, all encompassed heavy duty water cooled
plasma cutting and gouging system is ideal for manual and
mechanized applications.
Specifications
Cuts 2 in. (50.8m); Severs 2 1/2 in. (63.5mm)
Input Current and Input Voltage at Rated Load
.............................112/56/45 amps, 230/460/575 vac, 60 Hz, 3 Ph
.............................121/70/64 amps, 220/380/415 vac, 50 Hz, 3 Ph
Output Rating
90% duty cycle........................................ 150 amps @ 120 V
100% duty cycle...................................... 140 amps @ 120 V
Open circuit Voltage..................................... 370 vdc
Dimensions.................................................. W = 21.75 in. (552 mm)
................................................................ H = 31.5 in. (800 mm)
................................................................ D = 40 in. (1016 mm)
Weight......................................................... 756 lbs. (308 kg)
Instruction Literature 230/460/575 V............................... F-15-687
400V “CE”....................................0558003744 and 0558004122
Sales Literature............................................................ PAC-21062
ESP
Mechanized
Greater productivity—high speed cutting of most
metals from gauge thickness to 2- in. thick plate
Versatility—230/460/575 and 220/380/415 volt threephase inputs
Greater variation - adjustable output—25 to 150
amps
Built-In Water Cooler—simplifies maintenance, less
hookup, no wiring issues, no extra hoses. Water flow
is controlled with power supply
Water cooled Torch PT-26
Leather sheath wrapped torch—protects torch leads
from abrasion and molten metal
Cuts with air, nitrogen, argon-hydrogen mixtures or
nitrogen-hydrogen mixtures
Built-In CNC interface provides easy connection of
automation applications
Torch design provides perfect electrode centering—
provides longer tip life by minimizing the possibility of
double-arcing
Torch spare parts kit supplied with each outfit—ample
supply of spare parts at no additional cost to minimize
downtime
Thermal overload switches—prevents damage if unit
overheats due to insufficient air flow
Line voltage compensation
Automatic intermittent cutting—additional capability,
permits continuous cutting of grates, expanded metal,
heavy screen material, etc.
Wheels and cylinder rack—all provided standard at no
additional cost for portability and greater utilization
Ideal for plasma gouging
Three year warranty on console
One Year warranty on torch
Torch
PT-26 - 70°, 90° or In-Line
How to Order
The ESP-150 package includes console, PT-26 torch with
leather sheath, torch spare parts kit, 25 ft. (7.6 m) or 50 ft.
(15.2 m) work cable, TR-21 truck with dual cylinder rack, regulators
and gas hoses and torch coolant.
Ordering Information
ESP-150 with PT-26 Packages
230/460/575 V, 60Hz, 3 Phase
ESP-150, 25 ft. PT-26 70° Air.......................................0558002909
ESP-150, 50 ft. PT-26 70° Air.......................................0558002910
ESP-150, 25 ft. PT-26 90° Air.......................................0558002911
ESP-150, 50 ft. PT-26 90° Air.......................................0558002912
ESP-150, 25 ft. PT-26 Inline/Air....................................0558002913
ESP-150, 50 ft. PT-26 Inline/Air....................................0558002914
ESP-150, 25 ft. PT-26 70° Ar+H2 Mix............................0558002915
ESP-150, 50 ft. PT-26 70° Ar+H2 Mix............................0558002916
ESP-150, 25 ft. PT-26 90° Ar+H2 Mix............................0558002917
ESP-150, 50 ft. PT-26 90° Ar+H2 Mix............................0558002918
ESP-150, 25 ft. PT-26 Inline/Ar+H2 Mix........................0558002919
ESP-150, 50 ft. PT-26 Inline/Ar+H2 Mix........................0558002920
ESP-150 with PT-26 Export Packages
220/400 V “CE” 50 Hz, 3 Phase
ESP-150, 25 ft. PT-26 70° Air.......................................0558003472
ESP-150, 50 ft. PT-26 70° Air.......................................0558003473
ESP-150, 25 ft. PT-26 90° Air.......................................0558003474
ESP-150, 50 ft. PT-26 90° Air.......................................0558003475
ESP-150, 25 ft. PT-26 Inline/Air....................................0558003476
ESP-150, 50 ft. PT-26 Inline/Air....................................0558003477
ESP-150 with PT-19XLS Packages
230/460/575 V, 60Hz, 3 Phase
ESP-150, 25 ft. 19XLS, Air Station Regulators.............0558004773
ESP-150, 50 ft. 19XLS, Air Station Regulators.............0558004578
ESP-150, 25 ft. 19XLS, Multi-Gas Station Regulators.. 0558004774
ESP-150, 50 ft. 19XLS, Multi-Gas Station Regulators.. 0558004637
ESP-150, 25 ft. 19XLS, H35/N2 Cylinder Regulators....0558004776
ESP-150, 50 ft. 19XLS, H35/N2 Cylinder Regulators....0558004775
2-23
ESP
Mechanized
ESP-150 PLASMARC™CUTTING
& GOUGING SYSTEM
ESP-150 with PT-19XLS Export Packages
220/400 “CE”, V50Hz, 3 Phase
ESP-150, 7.6m 19XLS, Air Station Regulators............0558004771
ESP-150, 15m 19XLS, Air Station Regulators.............0558004677
ESP-150, 7.6m 19XLS, Multi-Gas Station Regulators0558004772
ESP-150, 15m 19XLS, Multi-Gas Station Regulators..0558004638
All PT-19XLS packages include the power supply, torch,
3 gas regulators, start-up kit, torch repair & accessories kit,
a remote hand switch, CNC interface cable and 4 gallons of
torch coolant.
The multi-gas packages include three R-6702 regulators that
can be used with any non-corrosive gas.
The cylinder regulator packages include a cylinder cart, one N2
and two N2/H35 cylinder regulators and three 25’ hoses.
The ESP-150 PT-19XLS can also be configured with a plumbing
box for applications that require a long distance between the
torch and the power supply or in automated applications that
require a reduced level of high frequency emissions. Contact
your ESAB representative for information on these customized
packages.
2-24
Optional Accessories
150 amp Spare Parts Kit ..........................................0558002864
Remote Hand Switch
Permits remote starting and stopping of cutting process; used
primarily for mechanized cutting 25 ft. (7.6m).................2075600
50 ft. (15m)...............................................................0558004781
25 ft. (7.6 m) Leather Sheath
Protects torch leads from abrasion and molten metal; particularly
recommended for plasma gouging...........................0558002921
50 ft. (15.2 m) Leather Sheath* ................................0558002922
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement of the actual
plasma gas flow through the torch......................................19765
Plasma Torch Head Protector
For gouging............................................................................20806
Trigger Latch Kit
(Factory Installed Only)................................................0588000939
* Standard on manual torches.
ESP-200 PLASMARC™
CUTTING PACKAGE
ESP-200 Smart Plasmarc™ Plasma Cutting Package
The ESP-200 uses ESAB’s Smart Plasmarc concept to
provide a plasma cutting console that is ideal for a variety
of manual or mechanized cutting applications. Its ability
to operate both with and without a plumbing box enables
the unit to be configured for any situation. The extended
interface capability of the ESP-200 allows easy hook-up to
most automation situations, shape cutting machines, robotics
arms, punch presses, etc.
Specifications
Input Voltage..............200/230/380/415/460/575 vac, 50/60 Hz, 3 Ph
Input Current/Phase...................................... 115/100/60/55/50/40 A
Power Factor................................................................................95%
Output Current.................................................................... 200 amps
Rated Output Voltage............................................................ 160 vdc
Duty Cycle ................................................................................100%
Max Open Circuit Voltage...................................................... 325 vdc
Dimensions.........................................................................................
..........22 in. (550mm) w x 44 in. (1100mm) h x 42 in. (1050mm) d
Weight..................................................................... 725 lbs. (330 kg)
ESP
Mechanized
50 to 200 amp operating range gives a wide range of
cutting performance for any job
Self contained console designed with integral
water cooler takes up minimal space and simplifies
installation and transport
Universal input design handles all voltages and
frequencies in one console
High efficiency and power factor design lowers cost
of operation and power requirements
Works with PT-19XLS in both dual gas and single gas
mode for maximum flexibility and performance
Cutting is possible with oxygen, nitrogen, air, or argon/
hydrogen as the plasma gas
Unique pulsating pilot arc provides extended nozzle
life by reducing nozzle erosion
Optional plumbing box is available for long distances
between console and torch to minimize electrical
interference
Patented Ultralife consumable system gives superior
consumable life with air or oxygen cutting, with or
without the optional plumbing box
Digital ammeter for accurate setup and process
monitoring
Built-in ESP interface makes interfacing easy with any
automation application
LED status lights for easy troubleshooting
Three-year warranty
Ordering Information
The ESP-200 system is available as pre-engineered basic
packages or can be ordered as individual parts and pieces for
a custom system. The basic pre-engineered systems contain
the ESP-200 console, a 50 ft. (15.2 m) shielded PT-19XLS
with dual gas front end, appropriate cylinder (station in the
case of air) regulators for the gases indicated, 12.5 ft. (3.8 m)
gas hoses, 50 ft. (15.2 m) work cable, and torch coolant. For
PT-19XLS front end consumable parts, refer to the PT-19XLS
literature. If you require different torch lengths, hose lengths
or desire to use the optional plumbing box, refer to the system
ordering information on the next page.
ESP-200 package / 50 ft. (15.2 m) PT-19XLS for air plasma/air
secondary.........................................................................604631
ESP-200 package / 50 ft. (15.2 m) PT-19XLS for nitrogen plasma/air
secondary.........................................................................604632
ESP-200 package / 50 ft. (15.2 m) PT-19XLS for argon/hydrogen
plasma/air secondary.......................................................604634
Instruction Literature, order numbers
ESP-200........................................................................ F-15-311
PT-19XLS...................................................................... F-15-430
Sales Literature............................................................ PAC-21041
2-25
PRECISION PLASMARC™
CUTTING SYSTEM
Precision Plasmarc™ System
ESP
Mechanized
Get thicker, faster, laser-like cuts in a high performance
plasma
cutting system that costs many times less than
other systems. Unmatched technology from ESAB Cutting
Systems raises plasma cutting to new heights of quality
and accuracy for applications that previously required much
more costly cutting methods. Using proprietary arc constriction technology, Precision Plasmarc offers an economical
solution to make plasma cuts that rival those produced by lasers
and other high precision cutting technologies.
Simplicity of the system means lower maintenance
costs, easier operating procedures and increased up
time
Achieves cutting current up to 100 amps, with superior
speeds and dross performance on carbon steel up to
5/8 in. thick
ESAB’s patented Ultralife system increases nozzle and
electrode life—for maximum economy and minimum
down time
Very low cut edge bevel angle and excellent dross
performance for cut parts—requires little or no cleanup
Produces a smooth, high quality cut face
Freedom from contaminants, such as surface nitrogen
or nitrides—avoids weld porosity
Narrow, pointed front end—excellent for multi-axis
contour cutting in tight spaces
Exceptionally versatile—performs equally well on X,Y
cutting machines, robotic arms, punch presses or any
variety of automation devices
ESAB’s exclusive inverter power supply technology
delivers accurately controlled, ripple-free current for
smooth, repeatable cuts
Special torch front end designed to shed spatter
buildup during piercing operations—extends front end
life and reduces down time
Replaceable shield gas diffusers and water baffle
give torch a greater rebuilding capability compared
to competitive systems—saves on expensive torch or
parts replacement due to damage or wear
For Precision Plasmarc ordering information, contact your
ESAB Representative.
2-30
ESP (ESAB SMART PLASMA)
HEAVY MECHANIZED SYSTEMS
ESAB offers the latest technology in mechanized plasma
cutting providing speed, quality and economy unmatched by
any other plasma supplier. Our wide range of plasma systems
are designed for high quality cutting in medium and heavy duty
automation situations. ESAB’s ESP systems can be interfaced
with most cutting machines, robots, punch presses and other
automation devices.
Control Systems
ESP
Mechanized
The ESP system begins with its Smart Plasma Flow Controller.
Designed for use with both of ESAB’s heavy mechanized
torches, the flow controller handles a full range of cutting
gases (O2, N2, Air and Ar-H2). In addition, it completely controls
all process parameters. For O2 plasma cutting, it uses ESAB’s
patented Ultralife O2 plasma technology. The flow controller is
supported by a compact plumbing box for starting and torch
connection and by the water coolers, pumps, etc. required for
a complete mechanized system.
Power Sources
Every mechanized system requires a power source. ESAB’s
line of all solid state mechanized power sources offer the
latest technology for economical and reliable operation. And,
with ESAB’s plasma cutting power sources, there’s a size to
fit every need.
Ultralife-300

The optimal power source for maximum consumable
life using O2 or air as the plasma gas

Rated at 300 amps
Ultralife-400C
Developed from the ESP-600C design to provide the
same proven reliability and dependability
Rated at 400 amps
ESP-600C
The best power source for heavy duty O2 & N2 plasma
cutting
Rated at 600 amps
Mechanized Torches
The torch is the heart of any mechanized system. It is the
major factor in determining cut quality and cost of operation.
ESAB’s state-of-the-art heavy-duty plasma torches are
unmatched in the industry when it comes to cut quality, speed
and economy of operation. Two important features distance
ESAB torches from the competition:
Torch Models
PT-15XL
Produces optimal cut quality on most commercial
metals with its water injection plasma design
Rated up to 1000 amps
Use with O2, N2 or Ar-H2
PT-19XLS
The ideal choice when a “dry” (non-water injected)
torch is desired because the applications makes it
undesirable to have water emitting from the torch
Excellent cuts on most commercial metals
Use with O2, N2 or Ar-H2
PT-600
A “dry-cutting” heavy duty cutting torch manufactured
to high precision standards to provide the performance
needed for accurate straight or bevel cutting
Rated to 400A @ 100% Oxygen and 600A @ 100%
N2/Ar-H2
Consult your ESAB representative to configure an ESP system
best suited to your specific needs.
For superior economy, their unique repairable construction
allows users to replace individual torch components rather
than discard the whole assembly.
For O2 or air cutting, these torches use ESAB’s patented
Ultralife O2 plasma technology.
2-31
PT-31XL & PT-31XLPC
PLASMARC ™ TORCHES
PT-31XL and PT-31XLPC Torches
Designed for superior operator comfort, ESAB’s PT-31XL
and PT-31XLPC are the most compact 50 amp torches on
the market.
Excellent cutting capability—manually cuts up to
3/4 in. (19 mm); severs up to 1 in. (25.4 mm)
New, durable torch cable prevents snagging on
fixtures and materials
Equipped with patented safety interlock feature
Uses shop air, cylinder air or nitrogen for superior
versatility
High frequency starting—even starts through paint
Uses patented “XT” consumables
One-year warranty
PT-31XL
PT-31XLPC
Torches
Specifications
Cuts 3/4 in.; severs up to 1 in.
Current Capacity................................. 50 amps @ 100% duty cycle
Air Supply.........................................275 cfh @ 75 psig (130 l/min.)
Length of Service Lines.................... 25 ft. (7.6 m) or 50 ft. (15.2 m)
Dimensions
Overall Length................................................5.25 in. (133 mm)
Length of Head.................................................2.25 in. (57 mm)
Consoles
HandyPlasma® 380, HandyPlasma® 550, and
PowerCut® 650
Torch Ordering Information
HandyPlasma® 380
PT-31XL, 75° head, 15 ft. (4.6 m) line .........................0558004482
HandyPlasma® 550
PT-31XL, 75° head, 25 ft. (7.6 m) line .........................0558004498
PowerCut® 650
PT-31XLPC, 75° head, 25 ft. (7.6 m) line . ................... 0558003183
PT-31XLPC, 75° head, 50 ft. (15.2 m) line . ................. 0558005334
Above torches are assembled with “XT” consumables
PT-31XLPC, 75° head, 25 ft. (7.6 m) “CE” ................... 0558005393
Note: “CE” Items are used outside North America
Instruction Manual, order number (PT-31XL).................... F-14-246
Sales Literature, order number (PT-31XL)......................PAC-21039
Instruction Manual, order number (PT-31XLPC)............... F-15-724
Sales Literature, order number (PT-31XLPC).................PAC-21090
2-32
PT-31XL & PT-31XLPC
PLASMARC ™ TORCHES
Optional Accessories
30/40 amp Standard Spare Parts Kit (High Performance).....0558003301*
* HandyPlasma® 380, HandyPlasma® 550, and PowerCut® 650
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement of
the actual plasma gas flow through the torch ....................................... 19765
Torch Guide Kits
The Deluxe kit comes in a rugged plastic carrying case,
includes attachments for circle and straight line cutting on
ferrous and non-ferrous metals
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius ................. 0558003258
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius...................... 0558002675
NOTE: XT nozzles have extended shape.
Contents of Spare Parts Kit (HP-380, HP-550, PC-650)
Description
P/N
PT-31XL
P/N 0558003301
30/40A
1
1
3
0
1
2
1
Heat “CE” Shield Long
30 A High Performance Nozzle
Swirl Baffle
Electrode
Lubricant (.25 oz)
1
1
0
3
1
2
1
PT31XLCE
P/N 0558005392
30/40A “CE”
36284
20860
20463
20862
17672
1
3
1
2
1
Torches
Heat Shield Long
36284
Heat Shield
20282
30A High Perf. Nozzle
20860
35/40A Extd. Life Nozzle 21008
Swirl Baffle
20463
Electrode
20862
Lubricant (.25 oz)
17672
PT-31XL
P/N 21980
35/40A S/P
Description
P/N
O-ring - 950790
Torch Body - 20072
(includes Seat - 19679 and O-ring - 950790)
Plunger - 20324
Switch - 18224
Electrode - 20862
Switch Band - 18207
Swirl Baffle - 20463
Flex Support - 18225
Seat - 19679
Heat Shield - 20282
P/N
Long “CE” Heat Shield - 36284 AMPS
Cutting Nozzle
30/40
20860
35/40
21008
50
20861
ORIFICE SIZE
.037 - High Performance
.042 - Extended Life
.046 - For use on 50 amp machines only
Note: “CE” Items are used outside North America
2-33
PT-32EH PLASMARC ™ TORCH
PT-32 EH Torch
Designed for superior cutting performance and ease of
handling, the PT-32EH patented torch produces clean,
exceptionally high quality cuts. The new ergonomic handle
offers dual-switch capability, extra comfort and a non-slip
grip.
Torches
Most compact 90 amp torch on the market
New, durable torch cable prevents snagging on fixtures and materials
Excellent cutting capacity—cuts up to 1-1/2 in. (38 mm)
Uses shop air, cylinder air or nitrogen for superior versatility
Pilot arc starting—even starts through paint
Choice of 25 ft. (7.6 m) or 50 ft. (15.2 m) line length
Excellent consumable life
Parts in place design
Patented torch and safety circuit
Exclusive 40 amp Drag Nozzle
One-year warranty
Specifications
Cuts up to 1-1/2 in. (38 mm)
Current Capacity................................. 90 amps @ 100% duty cycle
Air Supply........... 350 cfh @ 75-80 psig (165 l/min @ 5.2 - 5.5 bar)
Length of Service Lines.................... 25 ft. (7.6 m) or 50 ft. (15.2 m)
Dimensions
Overall Length..................................................8.2 in. (208 mm)
Length of Head...................................................3.0 in. (76 mm)
Consoles
PowerCut® 875, PowerCut® 1125, PowerCut® 1250,
and PowerCut®1500
Ordering Information
PT-32EH, 90°, 25 ft. (7.6 m) line ................................ 0558003548
PT-32EH, 90°, 50 ft. (15.2 m) line .............................. 0558003549
Torches and torch body assemblies are supplied without
electrode, nozzle, heat shield and valve pin. Order individual
components shown with PT-32EH parts breakdown following.
PT-32EH CUTTING SPEEDS
OUTPUT CURRENT 60, 70 & 90AMPS w/AIR @ 75psi (5.2bar)
Optional Accessories
50/70 amp Spare Parts Kit (PC-875 “CE”) ...............0558004949
50/70 amp Spare Parts Kit (PC-875/1125) . .............0558002822
70 amp Spare Parts Kit (PC-1250) . ..........................0558003508
70 amp Spare Parts Kit (PC-1250) “CE” ..................0558003560
90 amp Spare Parts Kit (PC-1500)
. .....................0558003062
90 amp Spare Parts Kit (PC-1500) “CE” ..................0558003557
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement of
the actual plasma gas flow through the torch.....................19765
Torch Guide Kit
This complete kit, in a rugged plastic carrying case, includes
attachments for circle and straight line cutting on ferrous and
non-ferrous metals.
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius 0558003258
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius ..0558002675
Stand-off Guide
For proper stand-off distance when drag cutting..........0558002393
40 amp Drag Nozzle ................................................ 0558002908
Gouging Nozzle ........................................................0558003089
Heat Shield Gouging ............................................... 0558003090
Heat Shield Long “CE” . ...........................................0558003110
Drag Heat Shield
Metal feet built into heat shield allows accurate standoff
distance for drag cutting...........................................0558003374
Heavy Duty Drag Heat Shield
Suitable for piercing and heavy industrial use..........0558004206
Instruction Literature, PT-32............................................... F-15-440
Instruction Literature, PT-32EH.......................................... F-15-747
Sales Literature, order number (PT-32EH)......................PAC-21091
2-34
PT-32EH PLASMARC ™ TORCH
PT-32EH
Cut Cut
Speeds
- Aluminum
PT-32EH
Speeds
- Aluminum
200 (5080)
200
180 (4572)
180
40A
60A
70A
140 (3556)
140
90A
Cut Speed (IPM)
Cut Speed - IPM (mm / min)
160 (4064)
160
120 (3048)
120
100 (2540)
100
80 (2032)
80
60 (1524)
60
40 (1016)
40
20 (508)
20
00
0.000
0.00
0.125
0.12
0.250
0.25
(3.2)
(6.4)
0.375
0.37
(9.5)
0.500
0.50
(12.7)
0.625
0.750
0.875
0.62
0.75
0.88
(15.9)
(22.2)
Material (19.1)
Thickness
(in.)
1.000
1.00
(25.4)
1.125
1.12
(28.6)
1.250
1.25
(31.8)
1.375
1.37
(34.9)
1.500
1.50
(38.1)
Material Thickness - In (mm)
AllAll
cut
performed
standard
and
cutdata
data performed
usingusing
standard
productionproduction
consumablesconsumables
and 75 psi (5.2 bar)
Air 75psi Air
PT-32EH
Cut Cut
Speeds
- Carbon
Steel
PT-32EH
Speeds
- Carbon
Steel
200
200 (5080)
Torches
40A
180
180 (4572)
60A
70A
90A
140
140 (3556)
Cut Speed (IPM)
Cut Speed - IPM (mm / min)
160
160 (4064)
120
120 (3048)
100
100 (2540)
80
80 (2032)
60
60 (1524)
40
40 (1016)
20
20 (508)
00
0.000
0.00
0.125
0.12
0.250
0.25
0.375
0.37
0.500
0.50
0.625
0.62
0.875
0.88
1.000
1.00
1.125
1.12
1.250
1.25
1.375
1.37
1.500
1.50
(3.2)
(6.4)
(9.5)
(12.7)
(15.9)
(19.1)
(22.2)
Material
Thickness
(in.)
0.750
0.75
(25.4)
(28.6)
(31.8)
(34.9)
(38.1)
Material Thickness - In (mm)
All cut data performed using standard production consumables and 75psi Air
All cut data performed using standard production consumables and 75 psi (5.2 bar) Air
PT-32EH
CutCut
Speeds
- Stainless
Steel
PT-32EH
Speeds
- Stainless
Steel
200 (5080)
200
180 (4572)
180
40A
60A
70A
140 (3556)
140
90A
Cut Speed (IPM)
Cut Speed - IPM (mm / min)
160 (4064)
160
120 (3048)
120
100 (2540)
100
80 (2032)
80
60 (1524)
60
40 (1016)
40
20 (508)
20
00
0.000
0.00
0.125
0.12
0.250
0.25
0.375
0.37
(3.2)
(6.4)
(9.5)
0.500
0.50
(12.7)
0.625
0.750 0.88
0.875 1.00
1.000 1.12
1.125 1.25
1.250 1.37
1.375 1.50
1.500
0.62
0.75
(15.9)
(22.2)
(28.6)
(31.8)
(34.9)
(38.1)
Material(19.1)
Thickness
(in.) (25.4)
Material Thickness - In (mm)
AllAll
cut
performed
standard
and
cutdata
data performed
usingusing
standard
productionproduction
consumablesconsumables
and 75 psi (5.2 bar)
Air 75psi Air
2-35
PT-32EH PLASMARC ™ TORCH
PT-32EH Torch Head - 0558003412
O-Ring - 85W51
(Supplied with head)
Drag Heat Shield
0558003374
(Optional)
Torches
Heavy Duty
Drag Heat Shield
0558004206
(Optional)
Valve Pin
0558001959
Electrode
0558001969
Heat Shield
0558001957
Long Heat Shield “CE”
0558003110
Nozzle
40 AMP - 0558002908 (Drag Cutting)*
50/70 AMP - 0558002618 (PC-875, PC-1125, & PC-1250)
90 AMP - 0558002837 (PC-1500 Only)
*PC-875, PC-1125, 1250, & PC-1500
Note: “CE” Items are used outside North America
Contents of PT-32EH Spare Parts Kits
PC-875/1125
PC-875 (CE)
PC-1250
PC-1250 (CE)
PC-1500
P/N 0558002822
50/70 Amp
P/N 0558004949
50/70 Amp
P/N 0558003508
70 Amp
P/N 0558003560
70 Amp 400V
P/N 0558003062
90 Amp
Description
Heat Shield Long
Part Number
0558003110
Qty
-
Qty
2
Qty.
-
Heat Shield
0558001957
50/70 amp Nozzle
0558002618
2
-
2
4
4
4
90 amp Nozzle
0558002837
-
-
-
40 amp drag Nozzle 0558002908
1
1
Electrode
0558001969
3
Valve Pin
0558001959
P/N 0558003557
90 Amp 400V
Qty.
-
Qty.
2
-
2
-
4
-
-
-
4
4
1
1
1
1
3
3
3
3
3
1
1
1
1
1
1
Fuse 2 amp, 600vdc 0558003075
-
-
1
1
1
1
Stand-off Guide
0558002393
1
1
1
1
1
1
Wrench
19129
1
1
1
1
1
1
Lubricant
17672
1
1
1
1
1
1
Note: “CE” Items are used outside North America
2-36
Qty.
2
PC-1500 (CE)
PT-27 PLASMARC ™ TORCH
PT-27 Torch
Designed for superior cutting performance and ease
of handling, the PT-27 produces clean, exceptionally
high quality cuts.

Most compact 80 amp torch on the market

Excellent cutting capacity—cuts up to 1 in. (25.4 mm);
severs up to 1-1/4 in. (31.75 mm)

Uses shop air, cylinder air or nitrogen for superior versatility

Pilot arc starting—even starts through paint

Choice of 25 ft. (7.6 m) or 50 ft. (15.2 m) line length

Perfect electrode centering

Intermittent cutting capability for grate or expanded metal applications

Use with three cutting nozzle sizes for exceptional versatility

Improved spring-loaded seat eliminates head burn-out

One-year warranty
Specifications
Torches
Cuts up to 1 in. (25.4 mm); severs up to 1-1/4 in. (31.75 mm)
Current Capacity................................. 80 amps @ 100% duty cycle
Air Supply................................. 320 cfh @ 65 - 75 psig (150 1/min)
Length of Service Lines.................... 25 ft. (7.6 m) or 50 ft. (15.2 m)
Dimensions
Overall Length..................................................7.3 in. (185 mm)
Length of Head.................................................3.06 in. (78 mm)
Consoles
PCM-875, PCM-1125
PT-27 Cutting Performance
Ordering Information
All torch assemblies and replacement heads are supplied with the seat installed.
PT-27, 75°, 25 ft. (7.6 m) line with ring terminal . ..................21661
PT-27, 75°, 50 ft. (15.2 m) line with ring terminal . ................21662
PT-27, 75°, 25 ft. (7.6 m) European.......................................35548
70
For units manufactured prior to 4/31//95 (that have 2 twist lock
plugs for torch hook-up) order:
PT-27, 75°, 25 ft. (7.6 m) line with plug . ............................... 21620
PT-27, 75°, 50 ft. (15.2 m) line with plug . ............................. 21621
60
35
Instruction Literature, order number................................. F-15-203
Sales Literature, order number.......................................PAC-21040
2-37
PT-27 PLASMARC ™ TORCH
Optional Accessories
Contents of PT-27 Spare Parts Kits
50-70 amp Spare Parts Kit ...................................................21623
80 amp Spare Parts Kit ........................................................21624
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement of
the actual plasma gas flow through the torch.......................19765
Torch Guide Kit
This complete kit, in a rugged plastic carrying case, includes
attachments for circle and straight line cutting on ferrous and
non-ferrous metals
Deluxe: 1-3/4” - 42” (44.5 mm - 106 cm) Radius........0558003258
Torch Guide
Basic: 1-3/4” - 28” (44.5 mm - 71 cm) Radius.............0558002675
Stand-off Guide
For proper stand-off distance when drag cutting.....................21420
90° Adaptor for PT-27 Torch
To convert your 75° torch to a 90° torch................................000222
Gouging Nozzle
For gouging with PT-27 torch...................................................35442
Gouging Shield
To protect heat shield from spatter..........................................35443
Description
P/N
Heat Shield
50-70 amp Nozzle
80 amp Nozzle
Swirl Baffle
Electrode
Fuse, 15 amp, 600 vdc
Stand-off Guide
Heat Shield, Long 21616
33369
33418
33367
33366XL
952137
21420
35547
P/N 21623 P/N 21624 P/N 35776
50/70 A XT 80 A XT
50/70 A
PCM-875 PCM-1125 PCM-875CE
2
4
-
1
3
1
1
-
2
-
4
1
3
1
1
-
4
1
3
4
1
2
*Seat - 0558003032
Torches
75° Torch Body - 21610
Electrode - 33366XL
Switch - 18224
Swirl Baffle - 33367
Switch Band- 33400
O-Ring
- 85W51
Flex Support - 21218
Heat Shield - 21616
Long “CE” Heat Shield - 35547
Note: “CE” Items are used outside North America
AMPS
Cutting Nozzle
30
50-70
80
Gouging Nozzle
P/N ORIFICE SIZE
33368
33369
33418
35442
.037*
.047
.052
.093
*with feet for dragging on workpiece
Installation Tool 0558003027
IMPROVED
SEAT 0558003032
*NOTE: If your PT-27 torch still has the old style Valve Pin, you
will need to retrofit the torch to the improved seat design.
ORDER:
Seat and Installation Instructions (form 15-723)......P/N 0558003032
Installation Tool........................................................P/N 0558003027
2-38
NOTE: New and improved PT-27 spring-loaded seat dramatically improves the torch head life by making the PT-27 resistant to damage
due to improperly tightened consumables. This seat will not correct
a torch head that is already burned out, but it will prevent torch head
burnout on functioning torches.
PT-17A & PT-17AM
PLASMARC ™ TORCHES
PT-17A & PT-17AM Torches
These versatile, easy-to-use 100 amp torches provide
superior performance for a full range of manual and
mechanized cutting applications.
Excellent cutting capability—cuts up to 1-1/4 in. (31.75 mm); severs up to 1-1/2 in. (38.1 mm); pierces up to 1/2 in. (12.7 mm)
Produce clean, high quality cuts
Patented safety circuit for enhanced operator safety
Operate with shop or cylinder air
Compact, lightweight design for ease of handling
Long life electrodes lower operating costs
Pilot arc starting—even starts on paint
Gouging nozzles available
Intermittent cutting capability for grate or expanded metal applications
Standard and drag shield guards available for operator convenience
One-year warranty
Torches
Specifications
Cuts up to 1-1/4 in. (31.75 mm); severs up to 1-1/2 in. (38.1 mm); pierces up to 1/2 in. (12.7 mm)
Current Capacity.............................. 100 amps @ 100% duty cycle
Air Supply................................... 290 cfh @ 75% psig (140 1/min.)
Length of Service Lines................... 25 ft. (7.6 m) or 50 ft. (15.2 m)
Dimensions
PT-17A
Overall Length.................................................10 in. (254 mm)
Length of Head.............................................2.87 in. (730 mm)
Weight
25 ft........................................................................ 9 lbs. (4 kg)
50 ft................................................................... 15 lbs. (6.8 kg)
PT-17AM
Overall Length............................................17.25 in. (438 mm)
Weight
25 ft................................................................... 10 lbs. (4.5 kg)
50 ft................................................................... 16 lbs. (7.3 kg)
Consoles
PCM-875 & PCM-1125 (w/ adaptor P/N 19500),
PCM-150
Ordering Information
PT-17A, 75°, 25 ft. (7.6 m) line ............................................19999
PT-17A, 75°, 50 ft. (15.2 m) line .......................................... 20000
PT-17AM, Mechanical, 25 ft. (7.6 m) line . ...........................20001
PT-17AM, Mechanical, 50 ft. (15.2 m) line . .........................20002
Instruction Literature, order number................................. F-14-441
2-39
PT-17A & PT-17AM
PLASMARC ™ TORCHES
Contents of PT-17A/17AM Spare Parts Kits
Optional Accessories
50 amp Spare Parts Kit .....................................................20062
70 amp Spare Parts Kit ..................................................... 20063
100 amp Spare Parts Kit ...................................................20064
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement
of the actual plasma gas flow through the torch ..............19765
Torch Guide Kit
This complete kit, in a rugged plastic carrying case,
includes attachments for circle and straight line cutting
on ferrous and non-ferrous metals, 1-3/4 in. (44.5 mm) 42 in. (106 cm) Radius............................................0558003258
Spatter Shield
Use for piercing ...............................................................20748
75° Plasmit Torch Head Protector
For gouging .....................................................................20803
Mechanical Plasmit Torch Head Protector
For gouging .....................................................................20804
Leather Sheath
10 ft. (25.4 cm) length . ....................................................20812
Heavy Duty Heat Shield ....................................................20747
Heat Shield Guard .............................................................19990
Drag Heat Shield Guard ....................................................19989
Adaptor for PT-17A Handheld Torch to PCM1125 ...........19500
Torches
AMPS
P/N ORIFICE SIZE
Cutting Nozzle
30
19915
.046
60
19916
.052
80
19917
.057
100
20056
.067
Gouging Nozzle
70
20426
.089
100
20427
.106
Description
P/N
Heat Shield
20747
Shield Guard, Drag
19989
Type
Shield Guard, Std. 19990
Type
Cutting Nozzle, .046
19915
Cutting Nozzle, .052
19916
Cutting Nozzle, .057
19917
Cutting Nozzle, .067
20056
Electrode
19918
Electrode Adaptor
20053
Baffle Tube
19114
Shroud Cap
19498
Shroud
19499
Wrench
19129
Pilot Arc Adaptor
19497
70 amp Gouging Nozzle 20426
100 amp Gouging Nozzle 20427
Baffle Tube 19114
Electrode Adaptor 20053
P/N 20062 P/N 20063P/N 20064
50 amp
70 amp 100 amp
2
2
2
2
2
2
1
1
1
5
-
-
-
5
1
1
1
1
1
1
-
-
5
5
5
-
5
1
1
1
1
1
1
1
-
5
5
5
5
1
1
1
1
1
1
1
1
Shroud Cap - 19498
Mechanized Torch Body - 20010
75° Torch Body - 20008
Switch - 18224
Electrode 19918
Shield Guard, Drag. - 19989
Shield Guard, Std. - 19990
2-40
Heat Shield 20747
Shroud -19502
Switch Band- 19127
Flex Support - 19156
PT-25 PLASMARC ™ TORCHES
PT-25 Torch
This versatile, easy-to-use 150 amp torch provides
superior performance for a full range of manual cutting
applications.
Specifications
Current Capacity 100% duty cycle..........100A DCSP (Air Plasma)
150A DCSP (N2, H-35, N2/H2 Plasma)
Approved Service Gases:
Plasma........................................... Air, N2, H-35, N2/H2 Mixtures
Cooling.....................................................................Air, N2 , CO2
Length of Service Lines................... 25 ft. (7.6 m) or 50 ft. (15.2 m)
Weight..............................................25 ft. (7.6 m) - 14 lbs. (6.3 kg)
..............................................50 ft. (15.2 m) - 25 lbs. (11.3 kg)
Min. Gas Flow Requirements:
Cooling...........................................................360 cfh @ 70 psig
Plasma...........................................................200 cfh @ 70 psig
PT-25 Cutting Data, Air/Air
Torches
Excellent cutting capability—cuts up to 1-1/2 in. (38.1 m) using air or nitrogen at 100 amps; cuts up to 2 in. (50.8 m) using nitrogen or argon-hydrogen at 150 amps
Produce clean, high quality cuts
Patent pending safety circuit for enhanced operator safety
Operate with shop or cylinder air at 100 amps; nitrogen or argon-hydrogen at 150 amps
Compact, lightweight design for ease of handling
Long-life electrodes lower operating costs
Pilot arc starting—even starts on paint
Gouging nozzle available
Intermittent cutting capability for grate or expanded metal applications
Gouging guard and stand-off guide available for operator convenience
One-year warranty
Consoles
ESP-100i Standard and PCM-150 with
Retrofit Kit P/N 21932
Ordering Information
PT-25, 90°, 25 ft. (7.6 m) line.................................................21648
PT-25, 90°, 50 ft. (15.2 m) line...............................................21649
PT-25, 75°, 25 ft. (7.6 m) line...............................................000824
PT-25, 75°, 50 ft. (15.2 m) line.............................................000825
PT-25, 90°, 25 ft. (7.6 m) European.......................................21650
PT-25, 90°, 50 ft. (15.2 m) European.....................................21651
PT-25 Cutting Data, H-35/N2
Instruction Literature, order number................................. F-15-266
Sales Literature, order number.......................................PAC-21016
2-41
PT-25 PLASMARC ™ TORCHES
Accessories
PT-25/150 amp Spare Parts Kit, P/N 21947
PT-25/100 amp Spare Parts Kit, P/N 21946
Part No.
Description
Electrode Air/N2
Swirl Baffle
Nozzle-100A
Nozzle-Gouging
Heat Shield
Gouging Guard
Stand-Off Guide
21595
21667
21597
21599
21654
21656
21943
Quantity
5
2
5
2
2
1
1
Part No.
Description
Electrode Ar/H2
Swirl Baffle
Nozzle-150A
Nozzle-Gouging
Heat Shield
Gouging Guard
Stand-Off Guide
21780
21667
21598
21599
21654
21656
21943
Quantity
5
2
5
2
2
1
1
Optional Accessories
Torch Guide Kit
For circle and straight line cutting...................................0558003258
Plasmit Torch Head Protector
For gouging..............................................................................20801
Leather Sheath
For service line protection, 10 ft. (254 cm) length ...................20812
Plasma Flow Measuring Kit
For checking gas flow through the torch...................................19765
Torches
Retrofit Kit for PCM-100/150
Enables use of PT-25 with PCM-100/150 ................................21932
European Swirl Baffle .................................................0558001457
Torch Head - 21625
Electrode Holder
Assembly - 21657
25 ft. (7.6m) Switch Lead Assy - 948188
50 ft. (15.2) - Switch Lead Assy - 948189
0-Ring - 344019
(Supplied With Torch Head)
Electrode: Air, N2, N2 / H2 - 21595
Nozzle
H-35 (Ar / H2) - 21780
Swirl Baffle - 21667
Heat Shield - 21654
(European Torch) - 0558001457
Long Heat Shield - 21660
2-42
PT-26 PLASMARC ™ TORCH
PT-26 Torch
This versatile, easy-to-use 300 amp torch provides superior
performance for a full range of manual and mechanized cutting applications.
Excellent cutting capability—cuts up to 3-1/2 in. (88.9 m) and severs 4 in. (101.6 m) using air, nitrogen or argon-hydrogen at 300 amps
Produces clean, high quality cuts
Patent pending safety circuit for enhanced operator safety
Operates with shop or cylinder air, nitrogen or
argon-hydrogen at 300 amps
Compact, lightweight design for ease of handling
Long life electrodes lower operating costs
Pilot arc starting—even starts on paint
Gouging nozzle available
Intermittent cutting capacity for grate or expanded metal applications
Gouging guard and stand-off guide available for operator convenience
One-year warranty
Voltage Class “M” (EN 50078)
Current Capacity (All Service Gases and Pressures)
100% duty cycle........................................................ 200 A DCSP
60% duty cycle.......................................................... 300 A DCSP
Maximum Rated Current........................................... 300 A DCSP
Approved Service Gases
Plasma..............................................Air, N2, H-35, N2/H2 Mixtures
Shield......................................................................Air, N2, CO2,Ar
Min. Gas Supply Flow Requirements
Shield............................ 200 cfh @ 85 psig (94 l/min. @ 6.0 BAR)
Plasma........................ 240 cfh @ 80 psig (112 l/min. @ 5.6 BAR)
Length of Service Lines................... 25 ft.or 50 ft. (7.6 m or 15.2 m)
Weight............................................................ 25 ft. - 16 lbs. (7.3 kg)
50 ft. - 28 lbs. (12.7 kg)
Max. Allowable Inlet Gas Pressure..................... 100 psig (6.9 BAR)
Start Gas Pressure............................................... 30 psig (2.8 BAR)
Min. Water Supply Flow Requirements................0.9 gpm @ 95 psig
(3.4 l/min @ 6.6 BAR)
Max. Water Inlet Pressure.................................. 120 psig (8.3 BAR)
Max. Water Temperature.............................................105° F (40° C)
Torches
Specifications
Optional Accessories
Plasmit Torch Head Protector
For gouging........................................................................20806
25 ft. Leather Sheath*
Protects torch leads from abrasion and molten metal; particularly
recommended for plasma gouging...........................0558002921
50 ft. Leather Sheath* Slip-On .............................0558002922
Spare Parts Kit* 300 amp Deuce Pack & ESP-200 ........36821
Spare Parts Kit 150 amp ESP-150 ........................0558002864
Torch Holder, 2” . ...................................................0558002985
Torch Rigging Kit . .................................................0558003186
*Standard on manual torch.
Consoles
ESP-150, ESP-200 and Deuce Pack 150
Ordering Information
PT-26, 90°, 25 ft. line...............................................................36558
PT-26, 90°, 50 ft. line...............................................................36559
PT-26, 70°, 25 ft. line.....................................................0558002208
PT-26, 70°, 50 ft. line.....................................................0558002209
PT-26, IN-LINE, 25 ft......................................................0558002320
PT-26, IN-LINE, 50 ft......................................................0558002321
PT-26, SL, 25 ft..............................................................0558005621
PT-26, SL, 50 ft..............................................................0558005622
NOTE: IN-LINE torches have 2” barrel diameter and come without
rack or torch holder.
Instruction Literature, order number................................. F-15-345
Sales Literature, order number.......................................PAC-21026
2-43
PT-26 PLASMARC ™ TORCH
Assembly of PT-26 Front End Parts
Torch Head 90°....................... 34599
70°.............. 0558002204
IN-LINE....... 0558002110
Includes O-Rings
2110706 (1)
2029450 (3)
O-Ring Location - 2029450
O-Ring Location - 2110706
Baffle Tube - 34585
Electrode
36565 - Air, Nitrogen, Nitrogen/Hydrogen
36566 - Argon/Hydrogen (H-35)
Torches
Std. Heat Shield - 34592
*Close Proximity
Heat Shield - 37146
Shield Cup Mechanized - 0558003582
Switch - 18224
Switch Band - 36647
(Used with manual
torch only)
Insulator - 34593
Includes O-Ring - 84W87
Swirl Baffle In-line - 0558003583
Electrode Holder - 34583
Includes O-Rings
85W49 (Upper)
948317 (Lower)
Stand-Off Guide - 36648
* For use when cutting or gouging
in close proximity of workpiece.
Standard on In-line version.
2-44
AMPS
P/N ORIFICE SIZE
Cutting Nozzle
50
36567
.052
150
36568
.078
200
36569
.089
300
36570
.104
Gouging Nozzle
200
36571
.125
300
36572
.144
All include O-Rings 2110578 (Upper)
994092 (Lower)
PT-121 & PT-121M
PLASMARC ™ TORCHES
PT-121 & PT-121M
This highly versatile torch operates with a variety of gases
and offers superior cutting and gouging capability.
Excellent performance—cuts up to 2 in. (50.8 mm); pierces up to 1/2 in. (12.7 mm)
Automatic pilot arc starting
Uses nitrogen or H-35 for plasma gas; uses
air, nitrogen, oxygen, carbon dioxide or argon for
cooling gas
Choice of 75°, 90° or mechanical torches
Extended front end available
Gouging nozzles and heat shield available
One-year warranty
Specifications
Torches
Cuts 2 in.
Current Capacity................................. 150 amps @ 100% duty cycle
Gas Requirements:
For Plasma Cutting
Plasma Gas..................................................N2 @ 25 psig (25 cfh)
. ........................................................... H-35 @ 65 psig (75 cfh)
Cooling Gas........................................... N2, Air @ 50 psi (345 cfh)
. .............................................................CO2 @ 50 psi (270 cfh)
For Plasma Gouging
Plasma Gas............................................H-35 @ 20 psig (130 cfh)
Cooling Gas.................................. *Ar, N2, Air @ 50 psig (260 cfh)
Length of Service Lines...................... 25 ft. (7.6 m) or 50 ft. (15.2 m)
*Argon Preferred
Console
PCM-150
Ordering Information
PT-121, 75°, 25 ft. (7.6 m) line ..............................................999242
PT-121, 75°, 50 ft. (15.2) line ................................................999243
PT-121, 90°, 25 ft. (7.6 m) line ..............................................999246
PT-121, 90°, 50 ft. (15.2 m) line .............................................999247
PT-121, Mechanical, 25 ft. (7.6 m) line...................................999244
PT-121, Mechanical, 50 ft. (15.2 m) line ...............................999245
Contents of PT-121/PCM-150 Torch Spare Parts Kit(P/N 19539)
Description
Part No.
Quantity
Cutting Nozzles (0.063 in.)
Cutting Nozzles (0.055 in.)
Cutting Nozzles (0.047 in.)
Gouging Nozzles 150 amp
Electrode (Std)
Electrode (Long)
Collet (Copper), Hvy-duty
Heat Shield
Heat Shield (Long)
Gouging Heat Shield
Heat Shield (Drag Type)
Front Body Insert
Front Body Insert (Long)
999264
999263
17119
19160
2075328
18362
19654
999261
18363
31411
18419
999260
18364
5
5
5
2
5
2
2
2
2
2
2
1
1
Description
Part No.
High Current Insert
High Current Baffle
Baffle
Spacer
Torch Cap
O-Ring
O-Ring
O-Ring
Center-Adjust Tool
Tip Wrench
Silicone Lubricant (1 oz.)
Tool Box
19690
19691
19540
999586
999257
994092
96W97
85W50
999266
996568
17672
950272
Quantity
2
2
2
1
1
5
2
2
2
1
1
1
Instruction Literature, order number................................. F-12-794
2-45
PT-121 & PT-121M
PLASMARC™ TORCHES
Optional Accessories
Torches
150 amp Spare Parts Kit .................................................19539
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement
of the actual plasma gas flow through the torch ...........19765
75° Plasmit Torch Head Protector - For gouging ............20742
90° Plasmit Torch Head Protector - For gouging ............20801
Mechanical Plasmit Torch Head Protector ...................20802
Leather Sheath - 10 ft. (254 cm) length ...........................20812
Heavy Duty Gouging Heat Shield ..................................20087
Two-Piece Non-Ceramic Gouging Heat Shield .............20378
1.6 mm Cutting Nozzle .................................................... 20859
Use with centering adjustment tool (P/N 948178)
Gouging Nozzle 150 amps - 19160
100 amps - 20387
70 amps - 20386
Cutting Nozzle 150 amps (.063) - 999264
110 amps (.055) - 999263
55 amps (.047) - 17119
30 amps (.032) - 17184
High Current Baffle - 19691
High Current Insert - 19690
Electrode - 2075328
Torch Body
90° - 999283
75° - 999248
Mechanized - 999270
Heat Shield
Standard - 999261
Drag 50 amp - 999620
Drag 120 amp - 18419
Cap - 999257
Insulator - 21121
Front Body Insert 999260
Baffle - 19540
Collet - 19654
Electrode 18362
Heat Shield Long - 18363
Long Gouging - 31411
2-46
Long Insert - 18364
Spacer - 999586
PT-20AMX - PT-21AMX
PLASMARC ™ TORCHES
PT-20AMX Torch & PT-21AMX Torch
In conjunction with an ESAB console, the PT-20AMX torch
offers the ideal solution for low cost, high performance
cutting.
180° in-line mechanical torch
Excellent cutting capability
Extremely versatile—excellent for thinner materials
Equipped with patented safety interlock feature
Pilot arc starting—even starts on paint
Available with 50 ft. (15.2 m), 25 ft. (7.6 m), *4 ft.
(1.2 m) and *17 ft. (5.2 m) torch leads
Compatible with a variety of ESAB consoles
One-year warranty
Drops easily into standard 1-3/8 in. (34.9 mm) torch holders
*4 ft. (1.2 m) and 17 ft. (5.2 m) torch leads used on Remote Arc Starter only
Specifications
Torches
Current Capacity...........................................100 amps @ 100 % duty cycle
Plasma/Cooling Gas Requirements................................ 350 cfh @ 85 psig
Length of Service Lines.............................4ft. (1.2 m), 17 ft. (5.2 m), 25ft. (7.6 m),
50 ft. (15.2 m)
Dimensions
Length .......................................................................... 17.5 in. (444 mm)
Barrel Diameter........................................................... 1-3/8 in. (34.9 mm)
Consoles
PT-20AMX, PCM-875, PCM-1125 (with adaptor 19500), ESP-100 (no adaptor)
Ordering Information
PT-20AMX for Console Connections
Torch with rack, 50 ft. (15.2 m) ..............................0558003421
Torch without rack, 50 ft. (15.2 m)..........................0558003422
Torch with rack, 25 ft. (7.6 m).................................0558003427
Torch without rack, 25 ft. (7.6 m)............................0558003426
PT-20AMX Remote Arc Starter
Torch without rack, 4 ft. (1.2 m)..............................0558003424
Torch without rack, 17 ft. (5.2 m)............................0558003425
Contents of PT-20AMX Spare Parts Kits
Description
Part No.
Heat Shield (70/100 amp)
Heat Shield (50 amp)
Cutting Nozzle (50 amp)
Cutting Nozzle (70 amp)
Cutting Nozzle (90 amp)
Cutting Nozzle (100 amp)
Electrode
Electrode Insulator
Electrode Holder Assy.
Baffle Tube
Pilot Arc Adaptor
O-Ring
Lubricant (1 oz.)
Seat/Baffle Wrench
1/16 in. Hex-Key Wrench
Tool Box
21326
21447
21330
21329
0558004269
21328
21150
21373
21332
21374
19497
488157
17672
21375
93750006
950272
PT-21AMX for use with PowerCut® 1250 & 1500
Torch with rack, 50 ft. (15.2 m)...............................0558003614
Torch without rack 50 ft. (15.2 m)...........................0558003615
Torch with rack, 25 ft. (7.6 m).................................0558003616
Torch without rack, 25ft. (7.6 m).............................0558003617
Quantity
P/N 21370
50 amp
P/N 21369
70/80amp
-
2
5
-
-
-
5
1
1
1
1
5
1
1
1
1
2
1
5
5
-
-
5
1
1
1
1
5
1
1
1
1
P/N 0558004271 P/N 21376
90 amp
100 amp
2
1
5
5
5
-
1
1
1
1
5
1
1
1
1
1
2
1
5
5
5
5
1
1
1
1
5
1
1
1
1
Instruction Literature, order number................................. F-15-778
Sales Literature, order number.......................................PAC-21093
2-47
PT-20AMX - PT-21AMX
PLASMARC ™ TORCHES
Optional Accessories
Torch Holder Assembly . ....................................................... 16V83
50 amp Spare Parts Kit .........................................................21370
70 amp Spare Parts Kit .........................................................21369
100 amp Spare Parts Kit .......................................................21376
90 amp Spare Parts Kit ...............................................0558004271
Remote Hand Control Switch 25 ft. (7.6 m) lead
For PT-20AMX ...............................................................680982
For PT-21AMX .......................................................0558003612
Adaptor for PCM-875 and PCM-1125
..............................19500
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement of the
actual plasma gas flow through the torch...........................19765
Torches
Cutting Parameters for PT-20/21AMX Torch on Carbon Steel
100 Amp Data, Nozzle P/N 21328, Heat Shield P/N 21326
70 Amp Data, Nozzle P/N 21329, Heat Shield P/N 21326
Metal
Air
Travel
Thickness Pressure Stand-off Arc Speed
(in.)
(psig)
(in.)
Volts (ipm)
Kerf Pierce
Width Time
(in.)
(sec.)
Metal
Air
Travel Kerf Pierce
Thickness Pressure Stand-off Arc Speed Width Time
(in.)
(psig)
(in.)
Volts (ipm) (in.)
(sec.)
1/4
1/2
3/4
1
1-1/4
1-1/2
1/8
1/8
1/8
1/8
5/32
3/16
1/8
1/4
1/2
3/4
1
1-1/4
85
85
85
85
85
85
1/4
1/4
1/4
1/4
5/16
5/16
110
120
125
130
140
145
100
45
27
15
10
7
0.1
0.3
1.0
2.75
N.R.
N.R.
40 & 50 Amp Data, Nozzle P/N 21330, Heat Shield P/N 21447
Metal
Arc
Air
Travel Kerf
Thickness Current Pressure Stand-off Arc
Speed Width
(in.)
(amps) (psig)
(in.)
Volts (ipm) (in.)
Pierce
Time
(sec.)
1/16
1/8
3/16
1/4
3/8
1/2
0.25
0.25
0.25
0.25
0.25
1.0
40
40
50
50
50
50
75
75
85
85
85
85
1/8
1/8
1/8
3/16
1/4
5/16
110
110
110
120
130
150
150
100
100
65
40
18
3/64
3/64
1/16
5/64
5/64
3/32
75
75
85
85
85
85
3/16
3/16
1/4
1/4
5/16
5/16
95
100
115
130
140
155
190
80
30
15
7
5
Electrode - 21150
Baffle Tube - 21374
Heat Shield 70/100 amp - 21326
30/50 amp - 21447
AMPS
P/N ORIFICE SIZE
Cutting Nozzle
30
37329
.032
50
21330
.042
70
21329
.052
90
0558004269 .056
100
21328
.059
O-Ring - 488157
Insulator - 21373
Electrode Adaptor
Assembly - 21332
Torch Body Ass’y - 21359
2-48
3/32
3/32
3/32
1/8
5/32
5/32
0.1
0.2
0.6
2.25
N.R.
N.R.
PT-19XLS PLASMARC ™ TORCH
PT-19XLS
Ordering Information
This ruggedly designed torch provides excellent performance for everyday use with ESAB consoles or as part of a
specially configured ESP heavy mechanized cutting system.
PT-19XLS, 4.5 ft. (1.4 m) line . .........................................37086
PT-19XLS, 6 ft. (1.8 m) line . ............................................37087
PT-19XLS, 12 ft. (3.7 m) line . .......................................... 37088
PT-19XLS, 15 ft. (4.6 m) line . .......................................... 37089
PT-19XLS, 17 ft. (5.2 m) line . .......................................... 37090
PT-19XLS, 20 ft. (6.1 m) line..............................................37091
PT-19XLS, 25 ft. (7.6 m) line . ..........................................37092
PT-19XLS, 50 ft. (15.2 m) line.......................................... 37093*
PT-19XLS less leads.........................................................37543
*Use with consoles only.
Heavy-duty performance
Designed for exceptional durability
Precision engineering
Excellent nozzle and electrode concentricity
180° in-line mechanized torch
Water cooled—not water injected (dry)
Pilot arc starting—even starts on paint
Uses oxygen, nitrogen, argon-hydrogen or
air for plasma gas
One-year warranty
Specifications
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement
of the actual plasma gas flow through the torch ..........19765
Remote Hand Control Switch
Available to use in place of 2 conductor cables when
connecting the PCC-11 console to cutting
machine .................................................................... 680982
Spare Parts Kits
Recommended for maintaining the PT-19XLS with minimum
downtime ......................................................................37307
Start-up Kit
200A .................................................................................37508
Air Curtain Kit .................................................................37460
Water Muffler . ................................................................37439
Pilot Arc Adaptor to PCM150 .......................................19497
Consoles
Nozzle Assembly
250A - 21822
300A - 0558002608
360A - 35885
400A - 22195
600A - 22401
Electrode
Nozzle Retainer Cup - 37082
360A, O2 - - 35886XL
O2/N2/Air - 34086XL
H-35 - 34557
400A, O2, N2, Air, H-35 - 22196
600A, N2, H-35 - 22403
ESP-200
(By special order) DEUCE PACK 150
Shield Retainer - 37081
Shield
50A - 21795
100-250A - 21802
250-600A - 21945
Diffuser
50A - 21796
100-600A - 21944
100-600A Rev - 22496
Nozzle Base
50A - 22027
100-250A - 22028
Nozzle Tip
50A - 22026
100A - 22029
150A - 22030
200A - 22031
250A - 22032
Gas Baffle
50-200A - 948142, 948143 - Rev.
250-600A - 35660, 35661 - Rev.
400A, O2 - 22194
Insulator Assy.
- 37083
Body - 37066
Electrode Holder 37068
Instruction Literature, order number................................. F-15-430
Sales Literature, order number.......................................PAC-21009
2-49
Torches
Current Capacity................................. 360 amps @ 100% duty cycle
.......................................... (150 amps w/PCM-150 or PCM-1500)
Cut Gas Consumption................................................... 35 to 260 cfh
Stand-off................................5/32 in. (3.96 mm) to 1/2 in. (12.7 mm)
Start Gas........................................................................... 25 - 35 psi
Cut Gas............................................................................. 40 - 60 psi
Dimensions
Overall Length.................................................15-1/2 in. (388 mm)
Barrel Diameter......................................................2 in. (50.8 mm)
Length of Service Lines..... 4.5 ft. (1.4 m), 6 ft. (1.8 m), 12 ft. (3.7 m),
15 ft. (4.6 m), 17 ft. (5.2 m), 20 ft. (6.1 m), 25 ft. (7.6 m) or 50 ft.
(15.2 m)
Optional Accessories
PT-15XL PLASMARC ™ TORCH
PT-15XL
This ruggedly designed torch provides excellent performance
for everyday use as part of a specially configured ESAB
Smart Plasma (ESP) heavy mechanized cutting system.
Heavy-duty performance—cuts up to 6 in.
(152.44 mm)
Designed for exceptional durability
Precision engineering
Excellent nozzle and electrode concentricity
180° in-line mechanized torch
Water cooled/water injected
Pilot arc starting—even starts on paint
Uses nitrogen, oxygen, or H-35 for plasma gas
One-year warranty
Ordering Information
Specifications
Torches
Current Capacity with N2 ............. 750 amps @ 100% duty cycle
with O2 ................................... 360 amps @ 100% duty cycle
with H-35............................... 1000 amps @ 100% duty cycle
Dimensions
Overall Length..........................................11-1/2 in. (292 mm)
Barrel Diameter.................................................. 2 in. (50 mm)
For ESP Systems
PT-15XL, 4.5 ft. (1.4 m) line................................................21307
PT-15XL, 6 ft. (1.8 m) line...................................................21304
PT-15XL, 12 ft. (3.7 m) line.................................................21305
PT-15XL, 15 ft. (4.6 m) line.................................................21301
PT-15XL, 17 ft. (5.2 m) line.................................................21306
PT-15XL, 20 ft. (6.1 m) line.................................................21302
PT-15XL, 25 ft. (7.6 m) line.................................................21303
PT-15XL less leads.............................................................16365
For PCM-8
PT-15XL, 6 ft. line...............................................................20762
Front End Parts
Process
Electrode
Tip
Electrode
Nozzle Assy.
Swirl Baffles
Holder
Dia. (in.)
P/N
Rating
Standard
Optional
.125
2075691
250A
.156
2075611
400A
.200
2075612
600A
Nitrogen w/
600236
2075343
.230
2075613
750A
Water
.125 Rev. 2075692
250A
Injection
.156 Rev. 2075614
400A
.200 Rev. 2075615
600A
.230 Rev. 2075690
750A
Argon/
600236
2075343
.250
2075587
875A
Hydrogen
1000A
.099
20751
.099
21206B
260A
20763XL/
20398
20763UL
.099 Rev.
20920
260A
.099 Rev.
21207
Oxygen w/
.116
35662
300A
Water
Injection
.116 Rev.
35663
300A
35666XL/
20398
.120
35664
340-360A
35666UL
.120 Rev.
35665
340-360A
4 Hole
(Plastic)
2075341
4 Hole
(Ceramic)
948142
4 Hole
4 Hole
Reverse
(Ceramic)
(Plastic)
948143
2075360
8 Hole
None
(Ceramic)
2075586
8 Hole
4 Hole
(Ceramic)
(Ceramic)
2075586
948142
8 Hole
4 Hole
Reverse Swirl
Reverse Swirl
(Ceramic)
(Ceramic)
20918
948143
8 x .047
None
35660
8 x .047
None
35661
Reverse Swirl
8 x .047
None
35660
8 x .047
None
35661
Reverse Swirl
Note: Plastic Baffles are usually preferred for N2 cutting.
Only Ceramic Baffles may be used with over 800A.
Only Ceramic Baffles may be used for H-35 and O2 cutting.
Instruction Literature, order number................................. F-15-031
2-54
PT-15XL PLASMARC™ TORCH
PT-15XL Cutting Specifications
Gas
Nozzle
(orifice
Current
diameter) Amps
Cut Gas
Flow
(chf)
Cut Water Arc
Flow
Voltage
Stand-off
(gpm)
(volts)
tip-to-plate
Cutting Speeds (ipm)
Plate
Thickness Mild Steel Stainless
Aluminum
140-145
145-150
150-155 1/4 in.
155-160
160-165
165-170
1/32 in.
1/16 in.
1/8 in.
3/16 in.
1/4 in.
3/8 in.
500
350
265
200
140
-
550
385
290
220
155
-
600
400
340
270
200
180
0.156 in. 400
140
0.33
Low 7
High 0
NITROGEN
145-150
150-155
155-165 3/8 in.
165-175
175-185
1/4 in.
3/8 in.
1/2 in.
3/4 in.
1 in.
160
135
110
60
45
180
145
120
70
50
240
210
170
110
60
0.200 in. 600
180
0.4
High 1
High 3
140-150
155-160
160-170 1/2 in.
175-185
180-190
190
5/8 in.
210
1/2 in.
3/4 in.
1 in.
1-1/2 in.
2 in.
2-1/2 in.
3 in.
130
75
65
33
22
-
-
140
80
75
36
24
-
-
190
130
100
50
38
-
220
0.5
0.230 in. 750
High 4
High 7
160
170
185
5/8 in.
190
210
3/4 in.
1 in.
1-1/2 in.
2 in.
3 in.
90
75
40
28
13
98
80
44
30
14
45
30
ARGON/
875
HYDROGEN 0.250 in.
300
0.5
190-210 3/4 in.
1000
High 7
High 7
3 in.
4 in.
5 in.
5-1/2 in.
6 in.
13
10
5
4
-
13
10
5
4
-
27
15
10
9
8
175-200
150-170
90-100
60-70
40-50
225-250
165-180
135-145
75-85
50-60
85-100
60-65
40-45
45-50
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
200
100
0.999 in. 260
120
Low 6
OXYGEN
0.116 in. 300
180
0.5
Low 6
High 7
340
120
0.120 in.
High 1
360
120-125
1/8 in.
120-125
1/4 in.
125-130
1/2 in.
130-135
3/4 in.
135-140
1 in.
125-130 3/8 in.-1/2 in. 1/4 in.
125-130 for piercing 3/8 in.
130-135
1/2 in.
135-140 1/8 in.-1/4 in. 3/4 in.
140-145 for cutting
1 in.
130-135
3/4 in.
130-135
1 in.
140
1-1/4 in.
140
1-1/4 in.
Torches
0.125 in. 250
110
0.25
Low 6
Low 6
Front Insulator - 20755
Nozzle Retaining Cup - 20759
Body (20754)
Nozzle Assembly*
Electrode Tip*
Tip Holder*
Gas Swirl Baffle*
*See table for part numbers to use
with N2, O2 or H-35 cutting gas.
2-55
PLASMARC™ ACCESSORIES
Torch Guide Kits
■Includes attachments for circle and straight line cutting on ferrous and non-ferrous metals
■For additional information, order literature number EMB-1074 (Deluxe Kit) and/or EMB-1075 (Basic Kit)
Deluxe
Torch Guide
Kit
Plasmit
w/Torch
Adaptor for PT-17AM and
PT-20AMX Torches
Adapts PT-17AM torch to PCM-875 and
PCM-1125 console for manual cutting
Adapts PT-17AM/PT-20AM torches to PCM-875 and PCM-1125 consoles for mechanized cutting
90° Head Angle Converter Kit for
PT-27/23 Torch
Fits between handle and head of torch
Gives the effect of a 90° angle torch head
Torch Wrap and Kit Holder
PowerCut® Machines
Plasma Flow Measuring Kit
Torches
Valuable troubleshooting tool
Allows measurement of actual plasma gas flow through torch
Basic Torch
Guide Kit
Remote Hand Switch
Allows the operator to start and stop the cutting process with a remote switch.
Used primarily for mechanized cutting and is included in the mechanized Plasmarc packages
Plasma Flow
Measuring Kit
Wheel Kit
PowerCut® Machines
Ordering Information
This enables easy transport of the PCM-500i,
PCM-875 and PCM-1125 Series; and PowerCut® 875/1125 and PowerCut® 1250/1500 Series Machines
Torch Wrap and Kit Holder, PCM Series.................................33952GY
Torch Wrap and Kit Holder, PowerCut® 875/1125...............0558003013
Torch Wrap and Kit Holder, PowerCut® 1250/1500.............0558003059
Torch Wrap & Kit Holder PowerCut® 650............................0558003398
Wheel Kit PowerCut® 650...................................................0558003399
Wheel Kit, PCM Series.................................................................34324
Wheel Kit, PowerCut® 875/1125.........................................0558003014
Wheel Kit, PowerCut® 1250/1500.......................................0558003060
Torch Guide Kit for PT-17, 23/27, 25, 31/34 & PT-32EH Torches
(Deluxe: 1-3/4 in. (44.45 mm) - 42 in. (106.7 cm) Radius)0558003258
PT-17 Bushing............................................................................TJ2226
PT-23/27 Bushing.......................................................................TJ2225
PT-25 Bushing............................................................................TJ2230
PT-31XL Bushing........................................................................TJ2228
PT-32 Bushing....................................................................0558003257
Torch Guide Kit for PT-27/31XL/34/32 Torch
(Basic: 1-3/4 in. (44.45 mm) - 28 in. (71 cm) Radius)......0558002675
90° Angle Converter Kit for PT-27............................................. 000222
Plasma Flow Measuring Kit .........................................................19765
Remote Hand Switch PT-20AMX.............................................. 680982
Remote Hand Switch ESP-150 and ESP-200..........................2075600
Remote Hand Switch PT-21AMX........................................0558003612
Retrofit Kit to adapt PT-17A to PAK5XR/PAK10XR......................31548
Retrofit Kit to adapt PT-31XL/ PT-27 to MAX-40...........................18228
10 Ft. Leather Sheath with Snaps
(For use with any ESAB Plasmarc torch) .................................20812
Plasmit for PT-17A Manual Torch..................................................20803
Plasmit for PT-121, 75° Torch ......................................................20742
Plasmit for PT-121/PT-25, 90° Torch.............................................20801
Plasmit for PT-121, Mechanical Torch...........................................20802
Plasmit for PT-251, 75° Torch ......................................................20805
Plasmit for PT-26 70° Torch................................................0558006717
Plasmit for PT-26 90° Torch................................................0558006718
Plasmit for PT-251 Mechanical Torch............................................20807
Adaptor for PT-17A & PT-20AMX on PCM-875 & PCM-1125......... 19500
2-56
Torch Retrofit Kits
Allow select ESAB Plasmarc torches to be retrofitted to other brand plasma consoles
Do not include the torch, which must be purchased separately
Leather Sheath
A 10 ft. (3 m) leather sheath to protect torch leads from abrasion and molten metal
Particularly recommended for plasma gouging
Plasmits
Special flexible shields attach around the head of a plasma cutting torch to provide added protection against heat and molten metal
Recommended for heavy duty plasma gouging
applications
Torch Wrap & Kit Holder
This enables operator to store spare parts kit, wrap torch and work cable for easy transport and storage
Wheel Kit

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