www.jtekt.co.jp OFFICES JTEKT CORPORATION OF U.S.A. -Cleveland Office- PT. JTEKT INDONESIA Surya Cipta City of Industry Jalan Surya Madya Kav.I-27B Karawang 41363, INDONESIA TEL : 62-267-8610-270 FAX : 62-267-8610-271 29570 Clemens Road, P.O.Box 45028, Westlake, OH 44145, U.S.A. TEL : 1-440-835-1000 FAX : 1-440-835-9347 JTEKT MALAYSIA SDN. BHD. 47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-4076 JTEKT KOREA CO., LTD. Seoul Head Office -Detroit Office- JTEKT NORTH AMERICA CORPORATION 47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-7059 JTEKT AUTOMOTIVE NORTH AMERICA INC. 47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-7059 No.8, Jalan Palam 34/18A, Taman Perindustrian Pak Chun, Seksyen 34 40470 Shah Alam. Selangor, MALAYSIA Inwoo Building 6F, 539-11 Shinsa-Dong, Kangnam-Ku, Seoul, KOREA TEL : 82-2-549-7922 FAX : 82-2-549-7923 TAIWAN JTEKT CO.,LTD. NO.23,Guangfu N.Road, Hukou Township,Hsinchu, Country 303,TAIWAN TEL : 886-3-597-2453 FAX : 886-3-597-4687 KOYO MEXICANA, S.A. DE C.V. JTEKT (CHINA) CO., LTD. Shanghai Branch KOYO ROLAMENTOS DO BRASIL LTDA. JTEKT (CHINA) CO., LTD. Beijing Branch Av. Insurgentes Sur 2376-505, Col. Chimalistac, C.P. 01070, Del. Álvaro Obregón, México, D.F. MEXICO TEL : 52-55-5207-3860 FAX : 52-55-5207-3873 Av. Reboucas 2472 Jardim America, Sao Paulo-SP, BRASIL TEL : 55-11-3372-7500 FAX : 55-11-3887-3039 JTEKT (THAILAND) CO., LTD. 172/1 Moo 12 Tambol Bangwua, Amphur Bangpakong, Chachoengsao,24180, THAILAND TEL : 66-38-533-310~7 FAX : 66-38-532-776 JTEKT AUTOMOTIVE (THAILAND) CO., LTD. 107 Moo 4 T.Pluakdaeng A.Pluakdaeng Rayong 21140, THAILAND TEL : 66-38-954320 FAX : 66-38-954321 Room 25A2, V-Capital Building.333 Xianxia Road, Changning District, Shanghai CHINA TEL : 86-21-5178-1000 FAX : 86-21-5178-1008 Room 1012, Fortune Building, No.5 Dong San Huan North Road, Chaoyang-District, Beijing, CHINA TEL : 86-10-6538-8070 FAX : 86-10-6538-8077 JTEKT EUROPE S.A.S. (FRANCE) Zone Industrielle du Broteau, B.P.1, 69540 Irigny, FRANCE TEL : 33-4-7239-4444 FAX : 33-4-7851-2188 JTEKT EUROPE BEARINGS B.V. Benelux Branch Office Energieweg 10a, 2964 LE Groot-Ammers, THE NETHERLANDS TEL : 31-184-606800 FAX : 31-184-606857 PUBLISHER JTEKT CORPORATION NAGOYA HEAD OFFICE No.7-1, Meieki 4-chome, Nakamura-ku, Nagoya, Aichi 450-8515, JAPAN JTEKT CORPORATION OSAKA HEAD OFFICE No.5-8, Minamisemba 3-chome, Chuo-ku, Osaka 542-8502, JAPAN Sales & Marketing Headquarters No.5-8, Minamisemba 3-chome, Chuo-ku, Osaka 542-8502, JAPAN TEL:81-52-527-1900 FAX:81-52-527-1911 TEL:81-6-6271-8451 FAX:81-6-6245-3712 TEL:81-6-6245-6087 FAX:81-6-6244-9007 CAT.NO.S1001E Printed in Japan '14.03-2CCH('13.11) CAT.NO.S1001E Safety, Comfort & Ecology Safer, More Reliable Power Steering Systems to Customers Worldwide SAFETY COMFORT ECOLOGY Reliability backed by experience, immeasurable sensitivity and technologies, and energy-saving features in tune with the times Proudly No.1 in the Global Market One in three vehicles is equipped with JTEKT electric power steering (EPS) GLOBAL NETWORK Unit : 10,000 1 3 1 1 2000 EUROPE 90 JAPAN Our goal is sensational driving experiences – JTEKT ASIA A Feeling of Unity between Driver and Car, and Steering Feel That Stimulates the Senses... SOUTH Start of production of C-EPS (For small car) 1000 80 Start of production of DP-EPS 70 Start of production of E-VGR 60 50 (For compact car) 1991 1994 Start of production of H-EPS 500 40 Start of production of P-EPS 30 Start of Manual Steering 20 Start of Power Steering 1960 1970 1980 Of the three basic vehicle performance functions, our forte is "Cornering." Committed to producing superior steering equipment, Start of production of RD-EPS 2002 Start of production of C-EPS The World First 2 17 2 5 "Driving," "Cornering" and "Stopping." 2011 2004 1988 1500 2001 AMERICA 100 Quantity of carbon dioxide reduction NORTH AMERICA 2 1 Unit : 10,000t ( CO2) RP-EPS PRODUCTION QUANTITY 1 6 1 2 Share No.1 EPS:29%*(C-EPS:39%) 10 1988 1990 1992 1994 1996 EPS start of production overseas 1998 2000 1998 Europe JTEKT been conducting to ensure compliance (EPS) system in 1988. JTEKThas developed the world'sactivities first electric power steering 2002 2004 2006 2008 2010 2007 China / Thailand 2001 North America 2012 2013 2014 2016 2018 2011 Indonesia 2009 India with functional safetyhold standards in accordance Today, our products No. 1 market share around the globe. with ISO26262 Road Vehicles – Functional Safety since 2005. Japan ・Project management ・Labor management ・Requirements management ・Specifications management ・Process management ・Structure management Europe Automobile ownership layer expands r, Safe f o y r elive D e th iable ring l u e s s R n E More g System eerin t S r Powe Front-engine / Front-wheel-drive adopted for compact passenger cars moves ahead Social change Automobile technology trends Steering trends Sales of vehicles equipped with airbags begins Manual Hydraulic power steering 1960 1970 1980 Demand for higher fuel efficiency increases Regulations for light vehicles (660cc) change Stricter CO2 regulations Hydraulic power steering 1990 Sales of vehicles equipped with collision avoidance system begins Increase in hybrid electric vehicles (Prius launched) Sales of electric vehicles begins 1995 Demand for higher fuel efficiency increases even more Increase in vehicles equipped with engine-stop idling More electric vehicles enter the market Introduction of green taxation plan JC08 mode fuel consumption indicator introduced Electric power steering Electric power steering in high output range 2000 2005 2010 2015 America Global organization Activities started established (2009) (2005) Development process introduced (2011) Activities streamlined using management tool (2013) Proposal of optimal electric power steering (EPS) system considering safety, comfort and ecology As the world's No.1 contributor to the environment,※ JTEKT a comprehensive steering systems manufacturer committed to providing optimal systems that match vehicle use/purpose by ensuring products are well-balanced in all areas; from quality, cost and delivery to safety, comfort and ecology. ※ JTEKT is world No. 1 in contributing to the environment. Our EPS systems have top market share, offer superior fuel efficiency and contribute to environmental conservation to the highest degree. We are also working to improve the environmental efficiency of conventional hydraulic power steering systems. Electric Power Steering Systems 03 / 04 A Confident, Relaxing Driving Experience… That's what our steering systems provide Reliability backed by experience H-EPS Basic steering operation ● Excellent safety, comfort and environmental performance realized using 1 Steering wheel is turned. an energy-saving hydraulic power steering system equipped with an electric pump. Steering wheel ● Extremely flexible installation and ability to use for EV driving realized by adopting an independent electric pump. Interface used by the driver to transmit ● Excellent steering feel and improved fuel efficiency realized through optimum discharge setting (MAP) and special valve tuning. desired direction of travel to the steering 2 The force input to the steering wheel system. (torque) twists the torsion bar. SAFETY Steering System Features 3 Torsion bar twisting is detected as a torque signal by the torque sensor and input into the ECU. Steering Electric pump / ECU force (power pack) Steering System Configuration Column Range of use 1 Helical gear reduces pulsation, and compact / lightweight design realized Torque signal Definition of steering system: Components used to control (steer) the direction a vehicle is moving; in short, the equipment for changing the direction of the tires. + Intermediate shaft HPS gear Hydraulic power steering (HPS) gear Immeasurable sensitivity and technologies COMFORT 0 + Torsion bar twist H-EPS system Steering column 4 ECU adds electric current to the Attaches the steering wheel axle inside the cabin, and is equipped with an energy absorption mechanism to dissipate impact energy and reduce injury to the driver at the time of a collision. JTEKT responds to market demand in support of a vehicle society of tomorrow as a steering system supplier. 0 Electric pump / ECU (power pack) motor based on torque signal and vehicle speed. Comfortable steering feel realized by optimal tuning of low-flow valve Intermediate shaft Shaft connecting the steering column to the pinion gear. Motor electric current (A) Motor electric current (Motor rotating torque) 2 Torsion bar Metal bar that is twisted according to the steering force input by the driver. (Turning left) E-VGR 3 Torque sensor Detects the amount of torque generated when the torsion bar is twisted. (Turning right) 0 High vehicle speed Torque signal Low vehicle speed ● Variable steering-angle ratio system combining vehicle stability and steering performance. ● Steering performance improved by increasing steering angle ratio at low speed. ● Straight-line driving stability improved by decreasing steering-angle ratio at high speed. ● Vehicle stability improved by activating low-friction moment, etc. 6 Rack-and-pinion gear Rack axial force Converts the rotating motion of the steering wheel input by the driver to straight horizontal movement to the rack bar via the pinion gear (force applied to change tire direction) 4 ECU Calculates the amount of power-assist required according to driver’s steering force and vehicle speed signal. Energy-saving upon request with the times Motor tires, brakes and drive-train), our steering systems act as a human-machine interface where the driver's intentions are delivered to the vehicle and supplemental/accurate information is transmitted back to the driver, making it possible for the driver to feel "happier," "safer" and "more comfortable" when driving the vehicle. Electric Power Steering Systems 01 / 02 the reduction gear and transmitted to the pinion. 6 Pinion rotating torque (supplemental System combination: E-VGR + RD-EPS Outputs rotating torque according to the required power-assist calculated. JTEKT products not only realize steering performance matching vehicle requirements (e.g., body, suspension, ECOLOGY 5 Motor rotating torque is increased by 5 5 減速機 gear Reduction Gear mechanism that increases the rotational モータの回転トルクを増幅させ、 torque generated by the motor and transmits it to ピニオンギヤへ伝達する歯車機構 the pinion gear. steering torque) on the power-assist side and pinion rotating torque (steering rotating torque) on the steering-wheel side are converted to rack axial force to change tire direction. Pinion rotating torque on power-assist side Pinion rotating torque on steering-wheel side Rack axial force Pinion Pinion Electric Power Steering Systems 05 11 / 06 12 JTEKT Steering Systems DP-EPS RP-EPS ● Rack-assist realizes excellent steering feel with high rigidity and superior dynamic performance. ● Rack-assist realizes excellent steering feel with high rigidity and superior dynamic performance. ● Enhanced degree of freedom in specific stroke on the steering-wheel side realized by ● System with excellent safety, comfort and environmental performance realized through the application ● System structure with flexible mounting freedom realized by separating the assist unit from the steering wheel axle. adopting an optimal design to reinforce the assist unit. ● System with excellent safety, comfort and environmental performance realized through the application of proven technologies. ● Easier installation realized with adoption of high-output, compact reduction gear. of proven technologies. Standard System Proposal Rack force (kN) 2 3 4 5 6 UA/A Vehicle segment 7 8 B 9 10 C 11 12 13 D E 14 15 16 17 18 F Column Motor / ECU Reduction gear Torque sensor SUV/P-UP UA/A Steering system Column -assist C-EPS Rack -assist P-EPS DP-EPS RP-EPS RD-EPS H-EPS B C D E F SUV/P-UP ★ : Recommended ★ Stable operation and high collision safety performance realized Application range Torque sensor ★ Anti-backlash system realizes both low friction and quiet performance. Rack-and-pinion gear Installation flexibility improved thanks to orthogonal/cross-type setup for worm gear. Pinion with dual-axle support realizes stable rack behavior Rack-and-pinion gear Compact, lightweight, high-efficiency integrated motor / ECU resistant to water High-strength, high rigidity realized Compact, simple, high-performance sensor resistant to water realized DP-EPS system Application range Column Column JTEKT EPS systems are compatible for most automobiles, from small vehicles to large SUVs Reduction gear Compact, simple, high-performance sensor resistant to water realized Motor / ECU System Features by Type Column-assist Intermediate shaft World's smallest packaging developed using exclusive bearing design. Intermediate shaft RD-EPS mass-production experience accumulated for more than 10 years utilized to develop a new ball screw configuration with excellent noise/vibration (NV) performance. Rack-assist Torque sensor Torque sensor Since the motor and ECU are inside the cabin, waterproofing is not required and there is no influence on engine and transmission layout. Excellent steering performance as the result of minimal friction between the time of turning the steering wheel and start of rack movement. Rack-and-pinion gear Compact, lightweight, high-efficiency integrated motor / ECU resistant to water Optimum steering system for compact vehicles with small rack force Optimum steering system for medium- to large-sized vehicles that require better steering performance Motor / ECU Intermediate shaft Reduction gear Combined sliding load and rigidity Motor / ECU RP-EPS system Rack-and-pinion gear Reduction gear Electric Power Steering Systems 09 / 10 C-EPS RD-EPS ● Ideal for compact vehicles with small engine compartment: power-assist unit is located in the steering column ● Rack-assist realizes superior direct-response steering feel. ● Superior safety, comfort and environmental performance based on technologies and ● System with excellent safety, comfort and environmental performance realized through ● Introduced as the world's first EPS in 1988 Basic steering operation ● Excellent safety, comfort and environmental performance realized using 1 Steering wheel is turned. an energy-saving hydraulic power steering system equipped with an electric pump. Steering wheel ● Superior energy-saving system has less reduction gear loss and high machine efficiency. experience accumulated since its introduction H-EPS ● Extremely flexible installation and ability to use for EV driving realized by adopting an independent electric pump. Interface used by the driver to transmit ● Excellent steering feel and improved fuel efficiency realized through optimum discharge setting (MAP) and special valve tuning. desired direction of travel to the steering 2 The force input to the steering wheel system. the application of proven technologies. (torque) twists the torsion bar. Intermediate shaft 3 Torsion bar twisting is detected as a torque signal by the torque sensor and input into the ECU. Steering Electric pump / ECU force (power pack) Column Column Range of use 1 Motor / ECU Helical gear reduces pulsation, and compact / lightweight design realized Motor Stable operation and high collision safety performance realized Compact, lightweight, high-efficiency integrated motor / ECU Hydraulic power steering (HPS) gear 0 0 + Torsion bar twist H-EPS system Reduction gear High-strength and high rigidity realized HPS gear Motor / Reduction gear Layout with rack and motor on the same axle realizes direct-response feel Rack-and-pinion gear Torque signal Column + Intermediate shaft 4 ECU adds electric current to the RD-EPS system Adoption of high-precision ball screw realizes extremely quiet performance and excellent steering feel Electric pump / ECU (power pack) motor based on torque signal and vehicle speed. Comfortable steering feel realized by optimal tuning of low-flow valve Motor electric current (A) Motor electric current (Motor rotating torque) C-EPS system Column Torque sensor Reduction gear Torque sensor Compact and simple design and high performance realized P-EPS E-VGR ● Rack-assist realizes excellent steering feel with high rigidity and superior dynamic performance. ● Variable steering-angle ratio system combining vehicle stability and steering performance. ● System with excellent safety, comfort and environmental performance realized through ● Straight-line driving stability improved ● Small/compact system adopted in response the engine room environment. Intermediate shaft Reduction gear Column Converts the rotating motion of the steering wheel input by the driver to straight horizontal movement to the rack bar via the pinion gear 4 Motor / ECU Intermediate shaft Compact, lightweight, high-efficiency integrated motor / ECU resistant to water Motor Rack-and-pinion gear 5 07 / 08 the reduction gear and transmitted to the pinion. 6 Pinion rotating torque (supplemental System combination: E-VGR + RD-EPS steering torque) on the power-assist side and pinion rotating torque (steering rotating torque) on the steering-wheel side are converted to rack axial force to change tire direction. Pinion rotating torque on power-assist side Pinion rotating torque on steering-wheel side Rack axial force Reduction gear Gear mechanism that increases the rotational torque generated by the motor and transmits it to the pinion gear. Rack-and-pinion gear 5 Motor rotating torque is increased by Outputs rotating torque according to the required power-assist calculated. Torque sensor Reduction gear Electric Power Steering Systems ECU Calculates the amount of power-assist required according to driver’s steering force and vehicle speed signal. Intermediate shaft Combined sliding load and rigidity Torque signal Low vehicle speed by decreasing steering-angle ratio at high speed. ● Vehicle stability improved by activating low-friction moment, etc. Rack-and-pinion gear Low friction and quiet performance realized High vehicle speed Motor / ECU P-EPS system (Turning right) 0 ● Steering performance improved by increasing steering angle ratio at low speed. the application of proven technologies. Motor / ECU (Turning left) Pinion Pinion Electric Power Steering Systems 05 / 12 06 11 Advanced Research &Development Facilities for Producing Next-generation EPS Systems Safer, More Reliable Power Steering Systems to Customers Worldwide JTEKT R&D centers exchange information around the world, enabling the company to accurately understand market demand and provide the newest/best/optimal systems to meet the diversified needs of our customers. GLOBAL NETWORK 1 3 1 1 1 6 1 2 EUROPE X-Ray CT Scanner Driving simulator Vehicle evaluation in cold regions Design backed by analytical data Steering Column Impact Testing Apparatus Power Steering System Energy Consumption Measuring Apparatus JAPAN NORTH AMERICA Our goal is sensational driving experiences – JTEKT ASIA A Feeling of Unity between Driver and Car, and Steering Feel That Stimulates the Senses... SOUTH 2 1 2 17 2 5 AMERICA "Driving," "Cornering" and "Stopping." Electromagnetic Anechoic Chamber Of the three basic vehicle performance functions, our forte is "Cornering." Committed to producing superior steering equipment, JTEKT been conducting to ensure compliance (EPS) system in 1988. JTEKThas developed the world'sactivities first electric power steering with functional safetyhold standards in accordance Today, our products No. 1 market share around the globe. with ISO26262 Road Vehicles – Functional Safety since 2005. Japan ・Project management ・Labor management ・Requirements management ・Specifications management ・Process management ・Structure management Europe Iga Proving Ground Enables Testing / Evaluations Simulating Roads Worldwide Fully utilizing our knowledge as a world-leading systems supplier, JTEKT conducts driving evaluations and analyses of products installed in vehicles. We exhaustively pursue the highest standards in product safety and operation on a test course capable of simulating various road and weather conditions around the world. As a total systems supplier, our highest value is to provide our customers with products that deliver outstanding performance and the best quality that help to make automobiles that are more than just fun to drive. A Straight-line Course B Winding Course ■ JTEKT Iga Proving Ground ・Site area: 500,000m2 ・Course area: 170,000m2 ・Combined circuit length: 2,200m ・Dynamics pad area: 54,000m2 afer, S f o ry elive D e th iable ring l u e s s R n E More g System eerin t S r Powe America Global organization Activities started established (2009) (2005) D Development process introduced (2011) Activities streamlined using management tool (2013) B E D Fording Course E Dynamics Pad C A F F Noise Evaluation Course C Administration / Maintenance Building Electric Power Steering Systems 13 / 14 www.jtekt.co.jp OFFICES JTEKT CORPORATION OF U.S.A. -Cleveland Office- PT. JTEKT INDONESIA Surya Cipta City of Industry Jalan Surya Madya Kav.I-27B Karawang 41363, INDONESIA TEL : 62-267-8610-270 FAX : 62-267-8610-271 29570 Clemens Road, P.O.Box 45028, Westlake, OH 44145, U.S.A. TEL : 1-440-835-1000 FAX : 1-440-835-9347 JTEKT MALAYSIA SDN. BHD. 47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-4076 JTEKT KOREA CO., LTD. Seoul Head Office -Detroit Office- JTEKT NORTH AMERICA CORPORATION 47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-7059 JTEKT AUTOMOTIVE NORTH AMERICA INC. 47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-7059 No.8, Jalan Palam 34/18A, Taman Perindustrian Pak Chun, Seksyen 34 40470 Shah Alam. Selangor, MALAYSIA Inwoo Building 6F, 539-11 Shinsa-Dong, Kangnam-Ku, Seoul, KOREA TEL : 82-2-549-7922 FAX : 82-2-549-7923 TAIWAN JTEKT CO.,LTD. NO.23,Guangfu N.Road, Hukou Township,Hsinchu, Country 303,TAIWAN TEL : 886-3-597-2453 FAX : 886-3-597-4687 KOYO MEXICANA, S.A. DE C.V. JTEKT (CHINA) CO., LTD. Shanghai Branch KOYO ROLAMENTOS DO BRASIL LTDA. JTEKT (CHINA) CO., LTD. Beijing Branch Av. Insurgentes Sur 2376-505, Col. Chimalistac, C.P. 01070, Del. Álvaro Obregón, México, D.F. MEXICO TEL : 52-55-5207-3860 FAX : 52-55-5207-3873 Av. Reboucas 2472 Jardim America, Sao Paulo-SP, BRASIL TEL : 55-11-3372-7500 FAX : 55-11-3887-3039 JTEKT (THAILAND) CO., LTD. 172/1 Moo 12 Tambol Bangwua, Amphur Bangpakong, Chachoengsao,24180, THAILAND TEL : 66-38-533-310~7 FAX : 66-38-532-776 JTEKT AUTOMOTIVE (THAILAND) CO., LTD. 107 Moo 4 T.Pluakdaeng A.Pluakdaeng Rayong 21140, THAILAND TEL : 66-38-954320 FAX : 66-38-954321 Room 25A2, V-Capital Building.333 Xianxia Road, Changning District, Shanghai CHINA TEL : 86-21-5178-1000 FAX : 86-21-5178-1008 Room 1012, Fortune Building, No.5 Dong San Huan North Road, Chaoyang-District, Beijing, CHINA TEL : 86-10-6538-8070 FAX : 86-10-6538-8077 JTEKT EUROPE S.A.S. (FRANCE) Zone Industrielle du Broteau, B.P.1, 69540 Irigny, FRANCE TEL : 33-4-7239-4444 FAX : 33-4-7851-2188 JTEKT EUROPE BEARINGS B.V. Benelux Branch Office Energieweg 10a, 2964 LE Groot-Ammers, THE NETHERLANDS TEL : 31-184-606800 FAX : 31-184-606857 PUBLISHER JTEKT CORPORATION NAGOYA HEAD OFFICE No.7-1, Meieki 4-chome, Nakamura-ku, Nagoya, Aichi 450-8515, JAPAN JTEKT CORPORATION OSAKA HEAD OFFICE No.5-8, Minamisemba 3-chome, Chuo-ku, Osaka 542-8502, JAPAN Sales & Marketing Headquarters No.5-8, Minamisemba 3-chome, Chuo-ku, Osaka 542-8502, JAPAN TEL:81-52-527-1900 FAX:81-52-527-1911 TEL:81-6-6271-8451 FAX:81-6-6245-3712 TEL:81-6-6245-6087 FAX:81-6-6244-9007 CAT.NO.S1001E Printed in Japan '14.03-2CCH('13.11) CAT.NO.S1001E
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