MAHARASHTRA POLLUTION CONTROL BOARD Phone : Fax : Email : Visit At : 4010437/4020781 74037124/4035273 24044532/4024068/4023516 [email protected] http://mpcb.gov.in Red/LSI Consent No: Format 1.0/BO/JD(WPC)/EIC Kalpataru Point, 3rd & 4th floor, SionMatunga Scheme Road No. 8, Opp. Cine Planet Cinema, Near Sion Circle, Sion (E), Mumbai - 400 022 Date: 2S/ t1/2014 No. - TN-5165-14/R/CC- \\o6S To, MJs. Valsad District Co-Op Milk Producers Union Ltd., (Vasudhara Dairy) Plot No.-M-12, MIDC Tarapur, Boiar, Dist.- Thane. »^ Subject: Renewal of Consent for dairy products unit under RED category.-' ^« Ref : 1. Overriding effect to the Earlier consent granted vide no. ^) v MPCBAVPAE/EIC - TN-2258-10/CC-181, dt.04.08.2010 - t*HS^ 2. Consent to Establish granted vide No.BO/JD(WPC)/RD TUJktft 13/08972, Dt.24.10.2013 \f 3. Minutes of CC meeting held on 05.11.2014. „. \j *' ^V Your application: CO1406000233. Dated: 18.06.2014. For: Renewal of Consent under RED category. under Section 26 of the Water (Prevention & Contro*l4]of|Fbllution) Act, 1974 & under Section 21 of the Air (Prevention & Control of Pojlution; Act, 1981 and Authorization under Rule 5 of the Hazardous Wastes (M, H»&^M),^lules 2008 is considered and the consent is hereby granted subject to the<y&lfa»ring terms and conditions and as detailed in the schedule I, II, III & IV a'iui&&cNiv this order: fin 01/01/2015 upto 31/04/2017. 1. The consent is granted for a pei lustry is Rs. 27.81 Crs. 2. The actual capital investment ©^ (As per the C.A. Certificate submlttec 'by industry) facture of3. The Consent is valid for Sr. No. Product / Byproduct Name Maximum Quantity 40.00 1. Ice Cream / Frd*z§njDessert / Milk base '- 'Fjruits 2.20 2. ' *• Ice Lolly 2.30 3. •u - f t Kulfi 4. Conditiofts under Water (P&CP), 1974 Act Sr. Permitted quantity of discharge (CMD) no. %, *'"*' 1. 88.00 Trade effluent 2. Domestic effluent 9.00 UOM MT/Day MT/Day MT/Day for discharge of effluent: Standards to be achieved As per Schedule -I As per Schedule -I Disposal TEPS CETP through MIDC drain. On land for gardening / irrigation within premises only. 5. Conditions under Air (P& CP) Act, 1981 for air emissions: . Number of Stack Sr. Description of stack / Standards to be achieved no. source 1. Coal/Briquette fired Boiler (2 As per Schedule -II 01 Nos.) 2. D.G Set (1250 KVA) As per Schedule -II 01 M/s. Valsad District CO-Op Milk Producers Union Ltd., SRO Tarapur I/l/R/L/69655000 Page 1 of 7. 6. Conditions about Non Hazardous Wastes: Quantity Sr. Type Of Waste &UoM no. 1. ETP Sludge Treatment Disposal — Use as Manure 7. Conditions under Hazardous Waste (M, H & TM) Rules, 2008 for treatment and disposal of hazardous waste: Sr. Typo Of Waste No. Category Quantity Treatment Disposal —Industry shall not generate any type of Hazardous Waste— 8. The Board reserves the right to review, amend, suspend, revoke etc. and the same shall be binding on the industry. 9. This consent should not be construed as exemption from ob NOC/permission from any other Government authorities. is consent !g necessary 10. If any chamber of MIDC is found choked or Pipeline carding effluent from industry to CETP is break/ leaked, industry shall stopy^luijySarily discharge of treated effluent into drainage pipeline provided byjfeP^S. In such cases the isposed to CETP by treated effluent hall be stored within premises orf ained and submitted to tankers. Proper manifest system of the same to Be Sub - Regional Officer/ Regional Officer of Boaro!S For and on behalf of the harashtra Pollujfton Control Board (RajeeVK Membe1 Received Consent fee of -? T rawn On Sr. No. Amount (Lac) DD. No. 12/04/2014 ICICI Ban' 1. 225000/if Rs.25000/- from the above submitted fees shall'be considered *The balance cons during next rene; nsent. Copy to: ber -Thane and Sub-Regional Officer-Tarapur I MPCB, - He is 1. Region1 forfeit existing Bank Guarantee of Rs.1.0 lakh as JVS are not consented norms and to collect the BG's from industry within 15 days ure the compliance of the consent conditions. 2. Chief Accounts Officer, MPCB, Mumbai. 3. CC/CAC desk- for record & website updation purposes. M/s. Valsad District CO-Op Milk Producers Union Ltd., SRO Tarapur 1/I/R/L/6965SOOO Page 2 of 7. Schedule-1 Terms & conditions for compliance of Water Pollution Control; 1) A] As per your application, you have provided Effluent Treatment Plant (ETP) with the design capacity of Not Mentioned. B] The Applicant shall operate the effluent treatment plant (ETP) to treat the trade effluent so as to achieve the following standards prescribed by the Board or under EP Act, 1986 and Rules made there under from time to time, whichever is stringent. SrNo. Parameters I. Compulsory Parameters 01 02 03 04 05 06 07 08 pH Standards prescribed by Board (If any) Limiting Concentration in mg/1, except for pH 6.5 to 8.5 Oil & Grease BOD (3 days 27oC ) Suspended Solids COD Chloride Total Dissolved Solids Sulphates 10 100 100 A. SL XJP ^ K* 25o<\xvr 60\ 2fOT&X ^^^®«^ C ) The treated trade effluent is 88 CMD shall be shall be disposed into TEPS CETP drain. In no case effluent shall find its way into inland surface water, nalla, river or stream. 2) A.] As per your consent application, yoi pit treatment for the Domestic ef B] The Applicant shall operate so as to achieve the foil Rules made there under (1) Suspended (2) BOD 3 d C] The treated 3) provided septic tank and soak ge treatment system to treat the sewage dards/ prescribed under EP Act, 1986 and ie to time, whichever is stringent. Not to exceed 100 mg/1. Not to exceed 100 mg/1. 'all be disposed on land for gardening/irrigation. The Applicaift snail comply with the provisions of the Water (Prevention & Control of*V\) Cess Act, 1977 and as amended, by installing water meteri ^'igVater cess returns in Form-I and other provisions as contained n act. Water consumption Sr. n& \ Purpose for water consumed ^°% quantity (CMD) <. 92 1. Industrial Cooling, spraying in mine pits or boiler feed 10 2. Domestic purpose 3. Processing whereby water gets polluted & 98 pollutants are easily biodegradable 4. Nil Processing whereby water gets polluted & pollutants are not easily biodegradable and are toxic k 4) The Applicant shall provide Specific Water Pollution control system as per the conditions of EP Act, 1986 and rule made there under from time to time/ Environmental Clearance / CREP guidelines. M/s. Valsad District CO-Op Milk Producers Union Ltd, SRO Tarapur 1/1/R/L/696SSOOO PageSofT Schedule-II Terms & conditions for compliance of Air Pollution Control: 1. As per your application, you have provided the Air pollution control (APC)system and also erected following stack (s) and to observe the following fuel patternSr. No. 1 2 Stack Attached To Boiler I & II APC System Height in Type of Quantity & S % Mtrs. Fuel UoM Multicyclone Dust Collector followed by Wet Scrubber D.G. Set (1250 KVA] - 1 Nos. 31 Coal 600 Kg/D 21 HSD 190 Lit./Hr 0.5% V « A% S02 KK/ I,., V 144 , 63.84 2. The Applicant shall provide Multicyclone Dust Collector followed tyfw^scjuiber as an Air Pollution control equipments. r\\.' control system, 3. The applicant shall operate and maintain above mentioned aigpojli|tion so as to achieve the level of pollutants to the following stan Particulate matter in3. Not to exceed 4. The Applicant shall obtain necessary prior pe equipment with necessary specifications replacemenalteration well before its life,c control equipment. 5. The Board reserves its rights to va: any technological improveme any control equipment, other in r providing additional control ration thereof or alteration or n end or erection of new pollution ny of the condition in the consent, if due to jerwise such variation (including the change of oV in part is necessary). M/s. Valsad District CO-Op Milk Producers Union Ltd, SRO Tarapur I/I/R/L/69655000 /Page 4 of'7. Schedule-in Details of Bank Guarantees Proosed Bank Guarantee: Sr. No 1 Consent (C to E/O/R) CtoR BG Guarantee Rs. 5.0 lakh Submission Period 15 days Consent conditions O & M for achieving consented standards of Effluent O & M for achieving consented standards of Stack emission M/s. Valsad District CO-Op Milk Producers Union Ltd., SRO Tarapur 1/1/R/L/696SSOOO Compliance period Validity Monthly 31.08.2017 Monthly v —*L ju\ J Page 5 of 7. Schedule-IV General Conditions: The applicant shall provide facility for collection of environmental samples and samples of trade and sewage effluents, air emissions and hazardous waste to the Board staff at the terminal or designated points and shall pay to the Board for the services rendered in this behalf. 2) Industry should monitor effluent quality, stack emissions and ambient air quality quarterly. 3) The applicant shall provide ports in the chimney/(s) and facilities such as ladder, platform etc. for monitoring the air emissions and the same shall be open for inspection to/and for use of the Board's Staff. The chimney(s) vents attached to various sources of emission shall be designated by numbers such as S-l, S-2, etc. and these shall be painted/ displayed to facilitate identification. 4) Whenever due to any accident or other unforeseen act or even, such emissions occur or is apprehended to occur in excess of standards laid down, such information shalr||e forthwith Reported to Board, concerned Police Station, office of Directorate of Hefl^H^ervices, Department of Explosives, Inspectorate of Factories and Local Body. In ^raft^onailure of pollution control equipments, the production process connected to it shall W(SjM»ped. to operate all 5) The applicant shall provide an alternate electric power source pollution control facilities installed to maintain compliance with trie teKp and conditions of the consent. In the absence, the applicant shall stop, reduce or oiffe^se, control production to abide by terms and conditions of this consent. mber every year , the 6) The firm shall submit to this office, the 30th day st March in the prescribed Environmental Statement Report for the financial year tection) (Second Amendment) Form-V as per the provisions of rule 14 of the Envirorjfnef Rules, 1992. zlirdous Waste as per the provision The industry shall recycle/reprocess/reuse/recove recycled /processed/reused/recovered contain in the HW(MH&TM) Rules 2008, to incineration and waste which can be and only waste which has to be incinerated etc should go for that purpose, in used for land filling and cannot be site/environment. order to reduce load on incineration anl Waste (M,H & TM) Rules, 2008 and submit 8) The industry should comply with of Hazarsous Waste (M,H & TM) Rules, 2008 for the Annual Returns as per Rule n o r m I V by 30 th June of every year. the preceding year April to Ma: and made available to the Board's officers during their 9) An inspection book shall bjj visit to the applicant. application for renewal of the consent at least 60 days 10) The applicant shall ry of the consent. before the date oft. 11) Industry shall stri^ly ply with the Water (P&CP) Act, 1974, Air (P&CP) Act, 1981 and 3on Act, 1986 and industry specific standard under EP Rules 1986 Environmental MPCB website(www.mpcb.gov.in). which are av 12) The indug|a>f8^^4r*constitute an Environmental cell with qualified staff/personnel/agency to see the^a^^ojdBy compliance of consent condition towards Environment Protection. 13) SeparatMhiainage system shall be provided for collection of trade and sewage effluents. Terminal manholes shall be provided at the end of the collection system with arrangement for measuring the flow. No effluent shall be admitted in the pipes/sewers downstream of the terminal manholes. No effluent shall find its way other than in designed and provided collection system. 14) Neither storm water nor discharge from other premises shall be allowed to mix with the effluents from the factory. 15) The applicant shall install a separate meter showing the consumption of energy for operation of domestic and industrial effluent treatment plants and air pollution control system. A register showing consumption of chemicals used for treatment shall be maintained. 16) Conditions for D.G. Set a) Noise from the D.G. Set should be controlled by providing an acoustic enclosure or by treating the room acoustically. 1) r\A Valsad District CO-Op Milk Producers Union Ltd., S b) c) d) e) f) g) h) 17) 18) 19) 20) 21) 22) 23) 24) 25) Industry should provide acoustic enclosure for control of noise. The acoustic enclosure/ acoustic treatment of the room should be designed for minimum 25 dB (A) insertion loss or for meeting the ambient noise standards, whichever is on higher side. A suitable exhaust muffler with insertion loss of 25 dB (A) shall also be provided. The measurement of insertion loss will be done at different points at 0.5 meters from acoustic enclosure/room and then average. Industry should make efforts to bring down noise level due to DG set, outside industrial premises, within ambient noise requirements by proper sitting and control measures. Installation of DG Set must be strictly in compliance with recommendations of DG Set manufacturer. A proper routine and preventive maintenance procedure for DG set should be set and followed in consultation with the DG manufacturer which would help to prevent noise levels of DG set from deteriorating with use D.G. Set shall be operated only in case of power failure. ration of The applicant should not cause any nuisance in the surrounding area due D.G. Set. rding noise The applicant shall comply with the notification of MoEF dated 17.05.2 limit for generator sets run with diesel The industry should not cause any nuisance in surrounding area. its own sources The industry shall take adequate measures for control of noise I respect of noise to less within the premises so as to maintain ambient air quality ay time is reckoned in than 75 dB (A) during day time and 70 dB (A) during p.m. and 6 a.m. between 6 a.m. and 10 p.m. and night time is reckoned be The applicant shall maintain good housekeeping. i land under green coverage/ The applicant shall bring minimum 33% of the availajbli plantation. The applicant shall submit a statemejtfN?n ailable open plot area, number of r of trees planted by September end, trees surviving as on 31st March of the year an with the Environment Statement. >ry premises, sweepings, etc. be disposed of The non-hazardous solid waste arising pollution. The applicant shall take necessary scientifically so as not to cause any n lof solid waste. permissions from civic authorities Jbr the quantity, quality, the rate of discharge, The applicant shall not changew .uBnt/emissions or hazardous wastes or control equipments temperature or the mode of the n permission of the Board. The industry will not carry provided for without previou nsent has not been granted/without prior consent of the out any activity, for w Board. t fugitive emissions from the activity are controlled so as to The industry shall e: ironment in and around the factory premises. maintain clean am it quarterly statement in respect of industries' obligation towards The industry sh consent control compliance's duly supported with documentary evidences (format from MPCB official site). The ll submit official e-mail address and any change will be duly informed to the 26) The industry shall achieve the National Ambient Air Quality standards prescribed vide Government of India, Notification dt. 16.11.2009 as amended. 27) The Board reserves its rights to review plans, specifications or other data relating to plant setup for the treatment of waterworks for the purification thereof & the system for the disposal of sewage or trade effluent or in connection with the grant of any consent conditions. The Applicant shall obtain prior consent of the Board to take steps to establish the unit or establish any treatment and disposal system or an extension or addition thereto. 28) The industry shall ensure replacement of pollution control system or its parts after expiry of its expected life as defined by manufacturer so as to ensure the compliance of standards and safety of the operation thereof. ----- 0000 ----M/s. Valsad District CO-Op Milk Producers Union Ltd, SRO Tarapur 1/1/R/L/6965SOOO Page 7^7