Globe Valve NORI 160 ZXL/ZXS PN 63-160 DN 10-200 Gland Packing Rotating Stem Flanged/Butt Weld Ends or Socket Weld Ends Type Series Booklet Legal information/Copyright Type Series Booklet NORI 160 ZXL/ZXS All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB Aktiengesellschaft, Frankenthal 07.04.2014 Globe Valves Globe Valves with Gland Packing Globe Valves Body materials Overview of materials available for flanged model, DN 10-25 Globe Valves with Gland Packing Material P 250 GH 13 CrMo 4-5 Material number 1.0460 1.7335 Temperature limit Up to 450 °C Up to 550 °C Overview of materials available for flanged model, DN 32-200 NORI 160 ZXL/ZXS Material GP 240 GH+N G 17 CrMo 5-5 Material number 1.0619+N 1.7357 Temperature limit Up to 450 °C Up to 550 °C Overview of materials available for model with butt weld ends, DN 10-50 Material 16 Mo 3 13 CrMo 4-5 Material number 1.5415 1.7335 Temperature limit Up to 530 °C Up to 550 °C Overview of materials available for model with butt weld ends, DN 65-200 Material GP 240 GH+N G 17 CrMo 5-5 Material number 1.0619+N 1.7357 Temperature limit Up to 450 °C Up to 550 °C Design details Design ▪ Straight-way pattern ▪ On/off disc DN 10-100 Main applications ▪ Balanced plug from DN 125 ▪ Fossil-fuelled power stations ▪ Rotating stem ▪ Boiler feed applications ▪ Seat/disc interface made of wear and corrosion-resistant chrome steel (Cr) or Stellite ▪ Process engineering ▪ Stem sealed by gland packing ▪ Petrochemical industry ▪ Fully confined bonnet gasket ▪ Chemical industry ▪ Olive-chromated nuts and bolts/screws ▪ Shipbuilding ▪ Paper and cellulose industry ▪ Sugar industry ▪ The valves satisfy the safety requirements of Annex I of the European Pressure Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2. ▪ Condensate transport ▪ Descaling units ▪ The valves do not have a potential internal source of ignition and can be used in potentially explosive atmospheres, Group II, category 2 (zones 1+21) and category 3 (zones 2+22) to ATEX 94/9/EC. ▪ Snow-making systems ▪ Mining ▪ Nuclear power stations Variants Fluids handled ▪ Throttling plug ▪ Water ▪ Balanced plug design from DN 65 ▪ Steam ▪ Other non-aggressive fluids such as gas or oil on request. ▪ Position indicator ▪ Stellited seat/disc interface (standard for 1.7335/1.7357) ▪ Locking device Operating data ▪ Oil and grease-free (wetted parts) Operating properties Characteristic Nominal pressure Nominal size Max. permissible pressure Max. permissible temperature ▪ Type-tested to TRD 110, TRB 801 No. 45 TÜ.A. 237 (DN 10-50) ▪ Back seat (standard for DN 10-50) Value PN 63-160 DN 10-200 160 bar 550 °C ▪ Connection branches made of 16 Mo 3 (≥ DN 65) ▪ Other flange designs ▪ Other butt weld end versions ▪ Other socket weld end versions Selection as per pressure/temperature ratings (⇨ Page 4) NORI 160 ZXL/ZXS 3 Globe Valves Globe Valves with Gland Packing ▪ Inspections to technical codes such as TRD/TRB/AD2000 – German Steam Boiler / Pressure Vessel Regulations – or to customer specification Product benefits ▪ Lift check valves, type NORI 160 RXL/RXS, see type series booklet 7681.1. ▪ Operating manual 0570.82 On all enquiries/orders please specify ▪ Additional features ensure safe sealing to atmosphere: 1. Type 2. Nominal pressure 3. Nominal size 4. Operating pressure 5. Differential pressure 6. Operating temperature – of the gland packing due to stem with burnished shank. 7. Material 8. Fluid handled – Hard-faced valve seat made of wear-resistant and corrosion-proof 17% chrome steel or Stellite. 9. Flow rate – Serrated bonnet gasket fully confined to prevent creep. – Graphite gland packing with packing end rings. ▪ Additional safety and blow-out protection by standard back seat. ▪ Long service life and high functional reliability 10. Pipe connection ▪ Corrosion-resistant and easy to repair due to olivechromated nuts and bolts/screws. 11. Variants ▪ Threaded bush free from non-ferrous metals, for versatile application. 12. Number of type series booklet Always indicate the original serial number and the year of construction when ordering spare parts. Related documents ▪ Globe valves with non-rotating stem, type NORI 160 ZXLF/ ZXSF, see type series booklet 7633.1. Pressure/temperature ratings Permissible operating pressures in bar at a temperature of °C (to EN 1092-1)1) PN 160 PN 100 PN 63 Material 1) 2) 4 RT2) 100 150 200 250 300 350 400 450 460 470 480 490 500 510 520 530 540 550 P 250 GH Material number 1.0460 63 59 56 53 48 44 41 38 21 GP 240 GH+N 1.0619+N 63 59 56 53 48 44 41 38 21 13 CrMo 4-5 G 17 CrMo 5-5 P 250 GH 1.7335 1.7357 1.0460 63 63 100 63 63 93 63 63 88 63 63 83 63 63 76 63 63 69 60 60 64 57 57 60 53 53 33 GP 240 GH+N 1.0619+N 100 93 88 83 76 69 64 60 33 13 CrMo 4-5 G 17 CrMo 5-5 P 250 GH 1.7335 1.7357 1.0460 100 100 160 100 100 100 100 100 95 90 100 100 100 100 100 95 90 149 141 133 122 110 103 95 84 84 53 GP 240 GH+N 1.0619+N 53 16 Mo 3 1.5415 13 CrMo 4-5 G 17 CrMo 5-5 1.7335 1.7357 51 51 48 48 45 45 43 43 41 41 35 35 28 28 23 23 18 18 15 15 80 80 76 76 72 72 68 68 65 65 55 55 45 45 37 37 29 29 23 23 160 149 141 133 122 110 103 95 160 160 160 160 156 137 130 120 110 103 95 87 79 71 56 45 36 160 160 160 160 160 160 160 152 144 135 128 122 115 109 104 88 160 160 160 160 160 152 144 135 128 122 115 109 104 88 72 72 59 59 46 46 37 37 Operating pressures to DIN 2401 are also permissible. RT: room temperature (-10 °C to +50 °C) NORI 160 ZXL/ZXS Globe Valves Globe Valves with Gland Packing Materials ZXL ZXS DN 10-50 DN 10-50 DN 65-200 DN 65-200 Overview of available materials Part No. Description Temperature [°C] Material 100 Body Up to 450 P 250 GH GP 240 GH+N Material number 1.0460 1.0619+N Up to 530 Up to 550 16 Mo 3 13 CrMo 4-5 1.5415 1.7335 G 17 CrMo 5-5 1.7357 Up to 450 P 250 GH 1.0460 Up to 550 13 CrMo 4-5 1.7335 Up to 450 GP 240 GH+N 1.0619+N ≥ DN 65 Up to 530 16 Mo 3 1.5415 ≤ DN 50 Up to 550 13 CrMo 4-5 1.7335 G 17 CrMo 5-5 1.7357 131 166 Connection branch Yoke 2003) Stem Up to 550 X 39 CrMo 17-1 1.4122 3503) Valve disc Up to 550 X 39 CrMo 17-1 1.4122 Note ZXL ≤ DN 25 ZXL ≥ DN 32, ZXS ≥ DN 65 ZXS ≤ DN 50 ZXL ≤ DN 25, ZXS ≤ DN 50 ZXL ≥ DN 32, ZXS ≥ DN 65 ≥ DN 65 Seat/disc interface 17 % chrome steel (Cr) Stellite ≥ DN 65 ≤ DN 50 NORI 160 ZXL/ZXS 5 Globe Valves Globe Valves with Gland Packing Part No. Description Temperature [°C] Material Up to 450 P 250 GH Up to 550 Up to 550 452 Gland follower 13 CrMo 4-5 CrNi steel / graphite P 250 GH 461.13) Packing ring graphite Joint ring 4113) Material number 1.0460 Note ≥ DN 65 1.7335 Seat/disc interface 17 % chrome steel (Cr) Stellite Serrated 1.0460 461.23) 5403) 900 Yoke bush 11 SMn 30+C 1.0715+C T-head bolt C 35 E 1.1181 902.1/.2 Stud 21 CrMo V 5-7 1.7709 920.1/.2 Hexagon nut 25 CrMo 4 1.7218 920.2 Hexagon nut C 35 E 1.1181 961 Handwheel GG-20/GG-25 0.6020/0.6025 Packing end rings Nitrided ≥ DN 65, olivechromated Olivechromated Olivechromated ≥ DN 65, olivechromated Variants DN 10-50 DN 65-200 Throttling plug Position indicator DN 65-200 3) 6 Recommended spare parts NORI 160 ZXL/ZXS Locking device DN 65-200 DN 65-200 DN 65-200 Balanced plug Back seat Position indicator and locking device DN 10-50 Globe Valves Globe Valves with Gland Packing Dimensions Dimensions of NORI 160 ZXL Dimensions in mm PN DN l øD øk 63-160 10 15 20 25 32 40 50 50 65 80 100 125 150 200 65 80 100 125 150 200 65 80 100 125 150 200 210 210 230 230 260 260 300 300 340 380 430 500 550 650 340 380 430 500 550 650 340 380 430 500 550 650 100 105 130 140 155 170 180 195 205 215 250 295 345 415 220 230 265 315 355 430 220 230 265 315 355 430 70 75 90 100 110 125 135 145 160 170 200 240 280 345 170 180 210 250 290 360 170 180 210 250 290 360 63 100/160 63 100 160 No. of bolt holes z 4 4 4 4 4 4 4 4 8 8 8 8 8 12 8 8 8 8 12 12 8 8 8 8 12 12 Bolt hole ø d4 x f dia. i b h14) h45) Travel ø d [kg] 14 14 18 18 22 22 22 26 22 22 26 30 33 36 26 26 30 33 33 36 26 26 30 33 33 36 20 20 24 24 26 28 26 30 26 28 30 34 36 42 34 36 40 40 44 52 34 36 40 44 50 60 230 230 230 230 310 310 315 315 415 500 550 620 625 855 415 500 550 620 625 855 415 500 550 620 625 855 270 270 270 270 360 360 370 370 540 650 710 810 840 1120 540 650 710 810 840 1120 540 650 710 810 840 1120 11 11 11 11 17 17 22 22 36 51 51 66 75 118 36 51 51 66 75 118 36 51 51 66 75 118 8,0 9,5 11,0 12,5 16,5 20,5 25,0 26,0 40,0 55,0 85,0 125,0 150,0 260,0 45,0 58,0 88,0 135,0 170,0 285,0 45,0 60,0 90,0 135,0 175,0 320,0 Mating dimensions - Standards Face-to-face lengths: Flanged ends: Flange facing: 4) 5) EN 558-1/2 Mating dimensions to DIN EN 1092-1 Type B 40 x 2 45 x 2 58 x 2 68 x 2 78 x 2 88 x 3 102 x 3 102 x 3 122 x 3 138 x 3 162 x 3 188 x 3 218 x 3 285 x 3 122 x 3 138 x 3 162 x 3 188 x 3 218 x 3 285 x 3 122 x 3 138 x 3 162 x 3 188 x 3 218 x 3 285 x 3 160 160 160 160 200 200 200 200 315 315 400 500 500 500 315 315 400 500 500 500 315 315 400 500 500 500 Other flange designs ▪ E.g. groove (type D), recess (type F) to EN 1092-1, lens gasket (type L) to DIN 2696, at both ends ▪ Other flange designs on request Open Vertical clearance for removal NORI 160 ZXL/ZXS 7 Globe Valves Globe Valves with Gland Packing Dimensions of NORI 160 ZXS Socket weld end Butt weld end Abmessungen in mm PN 63-160 DN l 10 15 20 25 32 40 50 65 150 150 150 160 180 210 250 420 80 Butt weld ends, unmachined Butt weld ends to DIN EN 12627 Associated pipe dimensions Socket weld ends to h16) DIN EN 12760 ø Amax. ø Bmin. ø d2 ø d3 PN 63 PN 100 PN 160 ø D-0,5 ø C+0,2 bmin. 9 14 19 22 28 35 42 52 18 22 28 34 43 49 61 77 PN 63 13,0 17,0 22,0 28,5 37,0 43,0 54,0 69,0 PN 100 13,0 17,0 22,0 28,5 37,0 43,0 54,0 69,0 PN 160 13,0 17,0 22,0 27,0 35,0 41,0 52,5 65,0 17,2x2,0 21,3x2,0 26,9x2,3 33,7x2,6 42,4x2,6 48,3x2,6 60,3x3,2 76,1x3,6 17,2x2,0 21,3x2,0 26,9x2,3 33,7x2,6 42,4x2,6 48,3x2,6 60,3x3,2 76,1x3,6 17,2x2,0 21,3x2,0 26,9x2,3 33,7x3,2 42,4x3,6 48,3x3,6 60,3x4,0 76,1x5,6 25,0 30,5 36,5 44,5 53,5 60,5 73,5 10 10 13 13 13 13 16 46 46 46 46 63 63 80 83 17,6 21,7 27,1 33,8 42,5 48,7 61,1 h47) Travel ød [kg] 230 230 230 230 305 305 310 415 270 270 270 270 355 355 365 540 11 11 11 11 17 17 22 36 160 160 160 160 200 200 200 315 6,0 6,5 7,5 8,5 11,0 13,5 17,0 30,0 460 108 62 90 81,0 81,0 76,5 88,9x4,0 88,9x4,0 88,9x6,3 500 650 51 315 45,0 100 510 118 78 115 104,0 104,0 98,5 114,3x5,0 114,3x5,0 114,3x8,0 550 710 51 400 72,0 125 600 153 109 141 130,5 127,0 120,5 139,7x4,5 139,7x6,3 139,7x10,0 620 810 66 500 110,0 150 650 173 125 170 156,5 154,0 144,5 168,3x5,6 168,3x7,1 168,3x12,5 625 840 75 500 165,0 200 750 229 176 222 204,5 199,5 189,0 219,1x7,1 219,1x10,0 219,1x16,0 855 1120 118 Mating dimensions - Standards Face-to-face lenghts: Butt weld ends: Socket weld ends: EN 12982/65 (DN 10-50) or as per table (DN 65-200) DIN EN 12627 Fig. 2 DIN EN 12760 Different designs of butt weld ends, socket weld ends and welding groove types are possible, but only within the dimensions Amax. and Bmin. 500 215,0 If the max. permissible differential pressures for shut-off are exceeded for valves from DN 65 to 200, a balanced plug design is required. In this case the valve must be installed in such a way that the pressure to be sealed off lies above the valve disc. The balanced plug works on the bypass principle and can only serve its purpose if backpressure builds up after opening, so that the max. permissible differential pressures for shut-off (see table) are not exceeded. Differential pressures in bar (standard valve disc) Butt weld ends to DIN 3239/1 or socket weld ends to ASME B16.11 and DIN 3239/2 are possible. DN Δp bar Installation instructions For globe valves with throttling plug, detailed information about the operating mode is required for optimum valve selection. Shut-off globe valves must be installed in the line so as to ensure that the fluid enters the valve beneath the valve disc and flows out above the valve disc. They can also be installed in lines with alternating flow. 6) 7) Open Vertical clearance for removal 8 NORI 160 ZXL/ZXS 65 110 80 70 100 44 125 33 150 21 200 14 07.04.2014 7631.1/18-EN KSB Aktiengesellschaft Bahnhofplatz 1 • 91257 Pegnitz (Germany) Tel. +49 9241 71-0 • Fax +49 9241 71-1795 E-Mail: [email protected] • www.ksb.com
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