Технология и оборудование паро

14.05.2014
Plasma Technology in Problem of Renewable Organic
Raw Materials Conversion: Energy and Ecology
Efficiency
Stanislav Petrov, Victor Zhovtyansky
The Gas Institute of NAS of Ukraine
Kiev
E-mail: [email protected]
http://pwi-scientists.com/rus/petrovstv
Tel: +38 044 402 37 35
Fax: +38044 402 37 35
The work is aimed at the development of a new environmentally appropriated process of
waste (including those hazardous and detrimental) conversion into a liquid product – the
high-quality combustible synthesis gas, and specifically at the increase of the process
energy efficiency with minimum emission of harmful substances
Рис.8.1. Энергетический баланс процесса окисления углерода паровоздушной плазменной струей пр различном соотношении водяной
пар/воздух .
300
200
1/0
кВт
100
0
1200
1700
2200
2700
-100
0,9/0,
1
0,8/0,
2
0,7/0,
3
0,6/0,
4
0,5/0,
5
0,4/0,
6
0,3/0,
7
-200
Temperature dependence of equilibrium
composition of products of steam plasma
conversion:
cellulose (–C6H10O5–)n + heat  (CH4 +
2CO + 3H2O + 3C)n  n1СО + m1H2;
polyethylene [–CH2–CH2–]n + H2O + heat
 xCH4 + yH2 + zCO  n1СО + m1H2
-300
t, С
Power balance of oxidation
process of carbon steam-air
plasma
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Investigation of laboratory- scale pyrolysis reactor
Working model 1
Investigation of laboratory- scale pyrolysis reactor
Working model 2
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Plasma Gasification Process - Development
The steam plasma gasification process
Synthesis
H2
CH4
CO
CO2
C2H4
C2H2
C2H6
H2S
C3H6
35,5
2,5
3,3
3,9
0,1
0,1
0,4
Gas Product
Composition
%, vol.
49,9 2
Heating Value - 16,5 mJ/m3
A new approach for production of synthesis gas:
The OES diagnosis reveals that CO+ ion and CH radical are present in the
plasma and the variation trend of their intensities is, to some degree, in
accordance with the variation trend of CO content in the gas, indicating that the
CO+ ion and CH radical are the precursors or origins of CO species in the gas.
The steam plasma unit
The diagram of the pilot reactor
with a capacity of 200 kg/h
The flow diagram of the steam plasma
plant
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. Pilot equipment
4
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Steam plasma torch 150 kW with hollow
electrodes, with tungsten hot cathode
Steam plasmatron tests
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The OP active window
Plasma torch heat energy
Syngas heat energy
Heat loss in plasma torch
Slag heat
Energy consumption distribution on solid
organic steam plasma gasification
Hybrid carbonisation-plasma unit
6
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7