14.05.2014 Plasma Technology in Problem of Renewable Organic Raw Materials Conversion: Energy and Ecology Efficiency Stanislav Petrov, Victor Zhovtyansky The Gas Institute of NAS of Ukraine Kiev E-mail: [email protected] http://pwi-scientists.com/rus/petrovstv Tel: +38 044 402 37 35 Fax: +38044 402 37 35 The work is aimed at the development of a new environmentally appropriated process of waste (including those hazardous and detrimental) conversion into a liquid product – the high-quality combustible synthesis gas, and specifically at the increase of the process energy efficiency with minimum emission of harmful substances Рис.8.1. Энергетический баланс процесса окисления углерода паровоздушной плазменной струей пр различном соотношении водяной пар/воздух . 300 200 1/0 кВт 100 0 1200 1700 2200 2700 -100 0,9/0, 1 0,8/0, 2 0,7/0, 3 0,6/0, 4 0,5/0, 5 0,4/0, 6 0,3/0, 7 -200 Temperature dependence of equilibrium composition of products of steam plasma conversion: cellulose (–C6H10O5–)n + heat (CH4 + 2CO + 3H2O + 3C)n n1СО + m1H2; polyethylene [–CH2–CH2–]n + H2O + heat xCH4 + yH2 + zCO n1СО + m1H2 -300 t, С Power balance of oxidation process of carbon steam-air plasma 1 14.05.2014 Investigation of laboratory- scale pyrolysis reactor Working model 1 Investigation of laboratory- scale pyrolysis reactor Working model 2 2 14.05.2014 Plasma Gasification Process - Development The steam plasma gasification process Synthesis H2 CH4 CO CO2 C2H4 C2H2 C2H6 H2S C3H6 35,5 2,5 3,3 3,9 0,1 0,1 0,4 Gas Product Composition %, vol. 49,9 2 Heating Value - 16,5 mJ/m3 A new approach for production of synthesis gas: The OES diagnosis reveals that CO+ ion and CH radical are present in the plasma and the variation trend of their intensities is, to some degree, in accordance with the variation trend of CO content in the gas, indicating that the CO+ ion and CH radical are the precursors or origins of CO species in the gas. The steam plasma unit The diagram of the pilot reactor with a capacity of 200 kg/h The flow diagram of the steam plasma plant 3 14.05.2014 . Pilot equipment 4 14.05.2014 Steam plasma torch 150 kW with hollow electrodes, with tungsten hot cathode Steam plasmatron tests 5 14.05.2014 The OP active window Plasma torch heat energy Syngas heat energy Heat loss in plasma torch Slag heat Energy consumption distribution on solid organic steam plasma gasification Hybrid carbonisation-plasma unit 6 14.05.2014 7
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