Christian Pfeiffer - Worldwide projects Extract of executed projects Christian Pfeiffer worldwide projects Turn key cement grinding plant for Caha Mata Sawarak (Malaysia) Christian Pfeiffer worldwide projects Turn key cement grinding plant for Caha Mata Sawarak Christian Pfeiffer was responsible for engineering, procurement and construction of the complete Greenfield project. The scope included the electrical/automation system, installation and commissioning of the cement mill and peripheral equipment as well as all the construction of all buildings and the infrastructure. © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Turn key cement grinding plant for Caha Mata Sawarak 1 Cement ball mill circuit consisting of: • Ball mill: Ø 4.8 x 15 m • Separator: QDK 248-Z with filter • 2 silos 10,000 t capacity each • Big-bag-plant • Packing plant for 3,000 bags/h • Palletising line for palletless packaging. Capacity: 150 t/h © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects 2 complete coal mills for Amreyah Cement Company (Egypt) Christian Pfeiffer worldwide projects 2 complete coal mills for Amreyah Cement Company (AMCC) This current Turn-Key-Project of Christian Pfeiffer comprises: • 2 coal ball mills: Ø 3.4 x 6,75 m with 3 m drying chamber • 2 separators: DSL-K 65 with filter • Finish product silos • Dosing and conveying units • 2 burners • Steel and solid structure Executed in an operating plant! © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Exchange of two 1st gen. separators by one 3rd gen. separator for Phoenix Zementwerke (Germany) Christian Pfeiffer worldwide projects Exchange of two 1st gen. separators by one 3rd gen. separator 2 Heyd separators Advantages by the new QDK separator installation: Energy savings: up to 20 % Due to better separator efficiency new cement types could be established QDK separator with cyclones © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Biggest Russian cement grinding plant for Mordov Cement (Russia) Christian Pfeiffer worldwide projects Biggest Russian cement grinding plant for Mordov Cement 3 cement mills with • Ø 5.0 m and grinding path length of 15.75 m • Installed power: 6,500 kW • equipped with QDK 38 NZ high efficiency separator Capacity: 3,500,000 t/a © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Mill optimization by installation of new CSL shell lining for PPC Colleen Bawn (Zimbabwe) Christian Pfeiffer worldwide projects Mill optimization by installation of new CSL shell lining for PPC Replacement of existing lining system (1/3 step lining, 2/3 classifying lining) by new Christian Pfeiffer CSL shell lining in a raw mill. Production increase: + 19 % Energy consumption: - 17 % © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Expanding the clinker grinding capacity at Sharjah Cement (UAE) Christian Pfeiffer worldwide projects Expanding the clinker grinding capacity at Sharjah Cement • 2004: first grinding plant with ball mill Ø 4.2 m x 13 m, 3,500 kW • 2005: second grinding plant with ball mill Ø 4.4 m x 14 m, 4,400 kW CPB 1 • 2008: third grinding plant with ball mill Ø 4.6 m x 14.25 m, 5,200 kW 2010: Conversion of a raw mill into a coal grinding mill CPB 2 CPB 3 2012: Upgrade of a 3rd generation separator into a next generation separator © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Conversion of a 2nd gen. separator into 3rd gen. separator for Sharjah Cement (UAE) Christian Pfeiffer worldwide projects State-of-the-art cement grinding plant for PZW Wotan (Germany) Christian Pfeiffer worldwide projects State-of-the-art cement grinding plant for PZW Wotan Turn-Key cement grinding plant consisting of: • Ball mill: Ø 4.4 х 14.0 m, • Installed power: 4,400 kW • Separator: QDK 33-NZ with cyclones • Fluidized bed dryer for GBFS Special emission requirements had to be taken in considerations due to sensitive envirnonmental area. © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Europes largest cement grinding circuit for Górażdże Cement (Poland) Christian Pfeiffer worldwide projects Europes largest cement grinding circuit for Górażdże Cement 1 Cement ball mill circuit consisting of: • Ball mill: Ø 5.2 x 16.75 m • Installed power: 2 x 4,200 kW • Separator: QDK 294-Z with filter • Fluidized bed dryer for GBFS Capacity: > 230 t/h © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects New mill internals for OAO Krasnoselskstroimaterialy (Belarus) Christian Pfeiffer worldwide projects New mill internals for OAO Krasnoselskstroimaterialy • Inlet step shute • Mill feed head lining • Intermediate and discharge diaphragm • Mill shell lining systems for 1st and 2nd compartment • Grinding media (balls) 18 - 90 mm Production increase: + 20.6 % © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects New grinding plant for Northern Cement (Amman, Jordan) Christian Pfeiffer worldwide projects New grinding plant for Northern Cement • Construction of a new cement grinding plant with a designed capacity of 1 Million tons per year for producing OPC and PPC was awarded. • Engineering work and supply of main equipment was effected by Christian Pfeiffer. Capacity: up to 150 t/h © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects 2nd gen. separator replacement by new QDK 248-NZ 3rd gen. for JIDD Inner Mongolia (China) Christian Pfeiffer worldwide projects Replacement of 2nd gen. separator by new QDK 248-NZ separator Optimization of grinding circuit consisting of a roller press circuit with static separator and subsequently a ball mill circuit with 2nd generation separator. Christian Pfeiffer replaced the 2nd generation separator by a new high efficiency QDK 248-NZ 3rd generation separator. Energy saving: 16.7 % © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Upgrade of a 3rd generation QDK separator for Cement plant Schelklingen (Germany) Christian Pfeiffer worldwide projects Upgrade of a 3rd gen. QDK separator for Cement plant Schelklingen Upgrade of a 3rd generation separator by exchange next generation separator internals consisting of separator cage and air guide vanes. A confined air sealing was implemented, too. With production of cement type CEM II/A-LL 32,5 R following results were achieved: • Production increase: 14.4% • Energy savings: 13.78% © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects A range of successful installations for Ivano Frankivsk Cement (Ukraine) Christian Pfeiffer worldwide projects A range of successful installations for Ivano Frankivsk Cement • 2 cement ball mills Ø 4.2 x 13 m, 1,900 kW, with TGS 143-Z separators • 1 Raw mill Ø 3.6 x 9 m • 3 times closing of open grinding circuits consisting of a ball mill Ø 2.6 x 13 m each by installation of high efficiency QDK 16,5-N separators • Installation of a new QDK 82,6-R separator for a ball mill • complete mill internals © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects New cement ball mill on EPC basis for Fieni Cement (Romania) Christian Pfeiffer worldwide projects New cement ball mill on EPC basis for Fieni Cement The EPC project (engineering, procurement and construction) for Fieni Cement comprises: • Cement mill 5.0 х15.75 m • Separator QDK 38-N with cyclons • Water injection into 1st compartment Capacity: up to 160 t/h © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects New cement ball mill on EP basis for Southern Province Cement Co. (Saudi Arabia) Christian Pfeiffer worldwide projects New cement ball mill on EP basis for Southern Province Cement Co. Engineering of the plant, delivering, supervision and commissioning • Ball mill: Ø 4.6 x 14.25 m • Power: 5,200 kW • Separator: QDK 220-Z with filter Capacity: up to 150 t/h © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Modification of QDK-19N separator with latest CPB design in Cucuta plant, CEMEX SAC (Columbia) Christian Pfeiffer worldwide projects Modification of QDK-19N separator with latest CPB design in Cucuta plant • Ball mill: CM1: Ø 3 m x 12 m Executed modernization • Separator: QDK 19N Production Increase: + 12.5 % Energy savings: - 9.44 % Distribution plate Rotating cage Jalousiering (Air guide vanes) Rotating cage sealing (Air confined sealing) © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects Conversion into closed grinding circuit for Kaspi Cement Plant (Georgia) Christian Pfeiffer worldwide projects Conversion into closed grinding circuit for Kaspi Cement Plant • Prior mills: 2x CM Ø3.2 x 15 m, finish grinding mills • Modernisation: Upgrade two finish grinding cement mills into two closed circuit with separators(QDK 82,6-Z) and cyclone application Production Increase: + 27.32 % Energy savings: - 21.4 % © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects New cement ball mill on EP basis for Ghacem Ltd., Tema (Ghana) Christian Pfeiffer worldwide projects New cement ball mill on EP basis for Ghacem Ltd., Tema Engineering of the plant, delivering, supervision and commissioning, consisting of • Ball mill: Ø 4.6 x 14.25 m • Power: 5,200 kW • Separator: TGS 187-Z with cyclones Capacity: up to 150 t/h © Christian Pfeiffer Maschinenfabrik GmbH Christian Pfeiffer worldwide projects New cement ball mill circuit for Cement Australia, Holcim, Plant Gladstone, (Australia) Christian Pfeiffer worldwide projects New cement ball mill circuit for Cement Australia, Plant Gladstone The Christian Pfeiffer delivery comprises • all equipment downstream of the material feeding to the mill up to the cement transport to the silo • Ball mill Ø 4.6 х 14.25 m, 5,200 kW • Separator QDK 36-N with cyclones • Cement cooler СРВ 33 – 85 Capacity: up to 150 t/h © Christian Pfeiffer Maschinenfabrik GmbH Please contact us for more information. Visit us at christianpfeiffer.com Headquaters: Christian Pfeiffer Maschinenfabrik GmbH Sudhoferweg 110-112 59269 Beckum Germany +49 2521 849-00 [email protected]
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