Plenary Contributors Hans Jürgen Kerkhoff Chairman of the Steel Institute VDEh, President and Managing Director of the German Steel Federation Prof. Dr.-Ing. Gerhard Hirt Head of Institute of Metal Forming, RWTH Aachen Dr.-Ing. Thomas Muhr Managing Partner, Muhr und Bender KG Dr. Klaus Vieregge Head of Research and Development, Hydro Aluminium Rolled Products GmbH Burkhard Dahmen Management Board Chairman, SMS group GmbH Prof. Dr.-Ing. Heinz Voggenreiter Head of Institute of Materials Research, German Aerospace Centre, Cologne Dr. Bernd Münnich Member of the Management Board, Aktien-Gesellschaft der Dillinger Hüttenwerke Prof. Dr.-Ing. Wolfgang Bleck Head of Department of Ferrous Metallurgy, RWTH Aachen Dr. Reinhold Achatz Chief Technology Officer Head of Corporate Function, Technology, Innovation & Sustainability ThyssenKrupp AG Thursday, 10th March 2016 PR OGR AM M E Plenary Contributions I Europa Saal 9:00 a.m. Welcome and introduction Gerhard Hirt, Institute of Metal Forming .......................................................................................................................................... 9:15 a.m. The German Steel Industry - Global developments and regional perspectives Hans Jürgen Kerkhoff, Steel Institute VDEh 9:45 a.m. Flexible Rolling – from concept to worldwide established light weight solution for automotive vehicles Thomas Muhr, Muhr & Bender KG 10:15 a.m. Forming in industrial plant engineering – from forming simulation and virtual manufacturing to the production plant Burkhard Dahmen, Markus Reifferscheid, SMS group GmbH .......................................................................................................................................... 10:45 a.m. Coffee break, technical exhibition .......................................................................................................................................... Friday, 11th March 2016 PR O G R AMME Plenary Contributions I Europa Saal 8:30 a.m. Shaping Ideas: Short review of the IBF’s 80 years; current developments and trends Gerhard Hirt, Institute of Metal Forming 9:00 a.m. Impact of processing on the forming behaviour of Al automotive sheet Klaus Vieregge, Kai F. Karhausen, Holger Aretz, Henk-Jan Brinkman, Hydro Aluminium Rolled Products GmbH .......................................................................................................................................... 9:30 a.m. Coffee break, technical exhibition .......................................................................................................................................... 10:00 a.m. Technical presentations .......................................................................................................................................... 11:00 a.m. Coffee break, technical exhibition .......................................................................................................................................... 11:30 a.m. 11:30 a.m. Technical presentations .......................................................................................................................................... CFRP versus Metals – Competing lightweight solutions Heinz Voggenreiter, German Aerospace Centre, Cologne 12:00 a.m. 12:30 p.m. Lunch, technical exhibition .......................................................................................................................................... New methods in steel design using the example of high Mn steels Wolfgang Bleck, Department of Ferrous Metallurgy 12:30 p.m. Closing speech Gerhard Hirt, Institute of Metal Forming 1:45 p.m. Research and development strategies for steel and thick plate manufacturing in the era of Industry 4.0 Bernd Münnich, Aktien-Gesellschaft der Dillinger Hüttenwerke 2:15 p.m. Digital transformation of a diversified industrial company Reinhold Achatz, ThyssenKrupp AG .......................................................................................................................................... 2:45 p.m. Coffee break, technical exhibition .......................................................................................................................................... 3:15 p.m. Technical presentations .......................................................................................................................................... 7:00 p.m. Evening event, Quellenhof Aachen .......................................................................................................................................... .......................................................................................................................................... Concluding snacks, technical exhibition .......................................................................................................................................... 1:00 p.m. Tour of the Department of Ferrous Metallurgy, the „Centre for Metallic Design e.V.“ and the Institute of Metal Forming Thursday, 10th March 2016 PR OGR AM M E Technical Presentations I Brüssel Saal Thursday, 10th March 2016 PR O G R AMME Technical Presentations I Conference Room K4 / K5 Lightweight structures for traffic engineering Forging 11:30 a.m. New materials and forming processes in vehicle construction Oliver Schauerte, Astrid Wollenberg, Volkswagen Aktiengesellschaft 11:30 a.m. Servo-Presses: Innovation in Forging Klaus Berglar-Bartsch, Reinhard Friz, Schuler Pressen GmbH 11:50 a.m. Lightweight structures using aluminium (forgings) for railway vehicles Thomas Witulski, Bernd Velten, Otto Fuchs KG 11:50 a.m. 12:10 p.m. New innovative lightweight materials and processes for aerospace application Blanka Lenczowski, Airbus Defence and Space GmbH Modern drive designs for forging presses (EcoPlant Design) Ekhard Siemer, SMS group GmbH Achim Kluge, Platestahl Umformtechnik GmbH 12:10 p.m. Open-die forging of curved workpieces through superimposed manipulator displacements Martin Wolfgarten, Dirk Rosenstock, Gerhard Hirt, Institute of Metal Forming, Hanno Schäfer, Reinhard Schwarz, Glama Maschinenbau GmbH Electrical steels for maximum requirements 3:15 p.m. 3:35 p.m. 3:55 p.m. Influence of magnetic properties of non-oriented (NO) electrical steel strip on the service behaviour and the efficiency of electrical machines Kay Hameyer, David Franck, Georg von Pfingsten, Michael Vukas Institute of Electrical Machines, RWTH Aachen Advantages for customers by optimising solutions using electrical steel strip at ThyssenKrupp Steel Europe AG Marco Tietz, Florian Herget, Abdullah Kahveci, Sebastian Sieron, Karl Tegler ThyssenKrupp Steel AG Electrical steel strips for the next generation: Highly efficient and tailor-made Kurt Satzinger, voestalpine Stahl GmbH Tailor-made composites by roll cladding 4:45 p.m. 5:05 p.m. 5:25 p.m. Investigations on the bond formation during roll bonding of Aluminium Kai F. Karhausen, Hartmut Janssen, Hydro Aluminium Rolled Products GmbH Michael Pietryga, Johannes Lohmar, Gerhard Hirt, Institute of Metal Forming Innovative steel-material composite Tribond ® - Manufacturing and properties Jens-Ulrik Becker, Stefan Myslowicki, Roland Wunderlich ThyssenKrupp Steel Europe AG Cold roll-cladding - Technology for flexibly designed material composites Lutz Hofmann, Maria Ostafin, Wickeder Westfalenstahl GmbH Additive manufacturing 3:15 p.m. Additive Manufacturing - Potentials and Challenges for Industrial Applications Christoph Leyens, Institute of Material Science, TU Dresden Frank Brückner, Fraunhofer IWS Dresden 3:35 p.m. New process strategies and machine designs for additive manufacturing Reinhart Poprawe, Christian Hinke, Chair for Laser Technology, RWTH Aachen 3:55 p.m. Additive Manufacturing - From hype to industrial-production Joachim Zettler, AIRBUS APWORKS GmbH Thick-plate structures 4:45 p.m. Flexibility in Steel Plate Processing; choosing the right course Mike Brammer, Primetals Technologies Limited 5:05 p.m. Market and Manufacturing Technologies of Longitudinally Profiled Steel Plates Yukio Takashima, Togo Fukada, Toshifumi Hori, Yoshinori Yuge JFE Steel Corporation 5:25 p.m. Special features in the production of ultra-heavy plates Jürgen Schütz, Jean-Luc Cayla, Stephan Hirschauer, Aktien-Gesellschaft der Dillinger Hüttenwerke Friday, 11th March 2016 PR OGR AM M E Technical Presentations I Brüssel Saal Friday, 11th March 2016 PR O G R AMME Technical Presentations I Conference Room K4 / K5 Rolling small and minimal formats Forging / Ring-rolling 10:00 a.m. Flat rolling of precious metals (Au, Ag, Pt, Pd) and Cu out of round wire with diameters < 1.0 mm Jacques Guyon, Stefan Nixdorf, Bühler Redex GmbH 10:00 a.m. Simulation-based investigation of an industrial process chain Anna Rott, Koos van Putten, SMS group GmbH 10:20 a.m. Manufacturing of complex profile cross sections by close to eutectoid carbon steel Thorsten Köhler, Michael Hellmann, C.D. Wälzholz GmbH 10:20 a.m. Automated ultrasonic-testing of seamless rolled rings Jan Golz, ThyssenKrupp Rothe Erde GmbH 10:40 a.m. Challenges in manufacturing thick-walled forgings of duplex and super-duplex steels Dominik Bruch, Brück GmbH Ensheim 10:40 a.m. New 4-roll sizing technology for highest accuracy of special bar qualities Martin Fleischer, Emanuele Osto, Alberto Lainati Primetals Technologies Germany GmbH
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