川崎重工业株式会社 一般产业机械用 轴向柱塞马达 精密机械公司 东京总公司 邮编 105-8315 东京都港区海岸1丁目14-5 电话: 03-3435-6862 传真: 03-3435-2023 神户总公司 邮编 650-8680 神户市中央区东川崎町1丁目1-3(神户水晶塔) 电话: 078-360-8605 传真: 078-360-8609 Axial Piston Motors for General Industrial Machinery 西神户工厂 邮编 651-2239 神户市西区栌谷町松本234番地 电话: 078-991-1133 传真: 078-991-3186 福冈营业所 邮编 812-0011 福冈市博多区博多站前1丁目4-1(博多站前第一生命大厦9楼) 电话: 092-432-9561 传真: 092-432-9566 东京服务中心 邮编 272-0015 千叶县市川市鬼高4丁目9-2 电话: 047-379-8181 传真: 047-379-8186 今治服务中心 邮编 794-0028 爱媛县今治市北宝来町1丁目5-3(Gibraltar生命大厦、川崎商事内) 电话: 0898-22-2531 传真: 0898-22-2183 福冈服务中心 邮编 811-0112 福冈县粕屋郡新宫町下府2丁目10-17 电话: 092-963-0452 传真: 092-963-2755 http://www.khi.co.jp/kpm/ Precision Machinery Company http://www.khi.co.jp/kpm/ Tokyo Head Office 1-14-5 Kaigan, Minato-ku, Tokyo 105-8315, Japan Phone +81-3-3435-6862 Fax. +81-3-3435-2023 Kobe Head Office Kobe Crystal Tower, 1-3 Higashikawasaki-cho 1-chome, Chuo-ku, Kobe 650-8680, Japan Phone +81-78-360-8607 Fax. +81-78-360-8609 Nishi-kobe Works 234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe 651-2239, Japan Phone +81-78-991-1160 Fax. +81-78-991-3186 OVERSEAS SUBSIDIARIES Kawasaki Precision Machinery (UK) Ltd. Ernesettle Lane, Ernesettle, Plymouth, Devon, PL5 2SA United Kingdom Phone +44-1752-364394 Fax. +44-1752-364816 http://www.kpm-eu.com Kawasaki Precision Machinery (U.S.A.), Inc. 3838 Broadmoor Avenue S.E. Grand Rapids, Michigan 49512, U.S.A. Phone +1-616-975-3100 Fax. +1-616-975-3103 http://www.kpm-usa.com 川崎精密机械(苏州)有限公司 中国江苏省苏州市高新区建林路668号 邮编215151 电话: 86-0512-6616-0365 传真: 86- 0512-6616-0366 川崎精密机械商贸(上海)有限公司 中国上海市黄埔区西藏中路168号 都市总部大楼17楼1701室 邮编200001 电话: 86-021-3366-3800 传真: 86-021-3366-3808 川崎春晖精密机械(浙江)有限公司 中国浙江省上虞市经济开发区亚厦大道200 邮编312300 电话: 86-0575-8215-6999 传真: 86-0575-8215-8699 Flutek, Ltd. 192-11, Shinchon-dong, Changwon, Kyungnam, 641-370, Korea Phone +82-55-210-5900 Fax. +82-55-286-5557 Wipro Kawasaki Precision Machinery Private Limited No. 15, Sy. No. 35 & 37, Kumbalgodu Industrial Area, Kumbalgodu Village, Kengeri Hobli, Bangalore, – 560074 ,India 本产品样本所记载的内容,为了改进有无预告而改订、更改的情况。 Materials and specifications are subject to change without manufacturer's obligation. 本产品样本使用的是再生纸。 This catalog is printed on recycled paper. Cat. No. 0A0000 Jul. '15 Printed in Japan ON APPLICATION / USAGE OF THE PRODUCTS Although our products are designed on the basis of our profound knowledge and long experience, and manufactured under the strict quality control system, the following must be taken into consideration in actual use. The operating conditions of the products shown in this catalog vary depending upon each application. Therefore, the decision of the products' suitability to the system considered must be made by the designer of the hydraulic system and/or the person in charge of determining the specification after making analysis and conducting tests, if necessary. The study of the specification shall be done based on the latest catalog and technical documents, and the system must be composed taking into account situations regarding the possibility of machine failure. Prior to use of the products, descriptions given in the SAFETY PRECAUTIONS must be observed for the proper use. The technical information in this catalog represents typical characteristics and performance of the products, and is not guaranteed one. In case the products are used in the following conditions or environments, please consult us prior to the use. Unspecified conditions or environments Use for atomic power, aviation, medical treatment, and/or food Use likely to affect human beings or assets significantly or requiring particular safety The information described in this catalog is subject to change without notice. For updated information, please consult us. Before you use the product, you MUST read the operation or operators manual and MUST fully understand how to use the product. To use the product safely, you MUST carefully read all Warnings and Cautions in this manual. You MUST also observe the related regulations and rules regarding safety. Cautions related to operation WARNING er, otherwise you may be stuck by an Pay enough attention on handling method to avoid pinching hands or back problems CAUTION that may be caused by heavy weight of the product or handling posture. Clean the threads and mounting surface completely, otherwise you may experiCAUTION ence damages or oil leakage caused by insufficient tightening torque or broken seal. Do not step on the product, hit it, drop it or give strong outside force to it, as one of Use the specified bolts and keep the specified tightening torque when you install CAUTION CONTENTS page ON APPLICATION / USE OF THE PRODUCTS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・1 SAFETY PRECAUTIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・2 WIDE VARIETY OF OUR SWASH-PLATE TYPE AXIAL PISTON MOTOR・ ・ ・ ・ ・ ・3 M3X Fixed-Displacement Type Axial Piston Motor M3X SERIES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・5 M3B Variable-Displacement Type Axial Piston Motor M3B SERIES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・11 M3X/M3B-RG Axial Piston Motor with Reduction Gear M3X / M3B SERIES・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・23 K3X Swash-Plate Type Axial Piston Motor K3X SERIES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・25 OPERATION PRINCIPLE ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・27 PARKING BRAKE(Option) ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・27 DISPLACEMENT CHANGING MECHANISM OF M3B SERIES ・ ・ ・ ・ ・ ・ ・ ・28 CAUTION FOR HANDLING ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・29 PIPING ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・31 SPECIFICATION STUDIES ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・34 1 Turn off the power before starting wiring or other works related to the electric pow- Use the safety equipment to avoid the injury when you operate the product. CAUTION these actions may cause the failure of work, damage or oil leakage. Wipe the oil on the product or floor off completely, as the oil creates slippery CAUTION conditions that may result in dropping the product or injuring. Warnings and Cautions related to installation and removal of the product CAUTION Installation, removal, plumbing, and wiring must be done by the certified person. *CERTIFIED PERSON : a person who has enough knowledge like a person who is trained by Kawasaki’s hydraulic school. Make it sure that the power of the hydraulic power unit is turned off and that WARNING the electric motor or engine has completely stopped before starting installation or removal. You must also check the system pressure has dropped to zero. electric shock. CAUTION CAUTION CAUTION CAUTION the product. Usage of unauthorized bolts, lack of torque or excess of torque may create problems such as failure of work, damage and oil leakage. Warnings and Cautions for operation Never use the product not equipped with anti-explosion protection in the circumDANGER stances of possible explosion or combustion. Shield the rotating part such as motor shaft and pump shaft to avoid injuries WARNING caused by being caught of fingers or Stop the operation immediately if you find something wrong such as unusual noise, WARNING oil leakage or smoke, and fix it properly. If you continue operating, you may encounter damage, fire or injury. Make it sure that plumbing and wiring are correct and all the connection is tightened CAUTION correctly before you start operating, especially if it is the first run. Use the product under the specification mentioned in the catalog, drawings and specification sheet. Keep your body off the product during the operations as it may become hot and burn your body. Use the proper hydraulic oil, and maintain the contamination in the recommended level, otherwise it may not work or be damaged. Cautions related to maintenance CAUTION Never modify the product without approval of Kawasaki. Do not disassemble and assemble without approval by Kawasaki. It may cause CAUTION troubles and failure, or it may not work as specified. If it is necessary by all means to disassemble and assemble, it must be done by an authorized person. Keep the product from dust and rust by paying attention to the surrounding temCAUTION perature and humidity when you transport or store the product. Replacing the seals may be required if you use the product after long time storCAUTION age. 2 High-Performance Motors You Have Been Waiting for / FEATURES Kawasaki Swash-Plate Type Axial Piston Motors 1. Wide variety variation for General Use Displacement (cm3 ) General Fixed P rated= 31.4MPa (K3X series) 29.4MPa 20.6MPa ( Reduction gear type) − 50 − 80 − 100 General for Swing for Travel Variable Fixed P rated= 20.6 MPa (size 22,45) Variable P rated= 29.4 MPa 20.6 MPa (Reduction gear type) P max. = 34.3MPa P max. = 34.3 MPa K3X63 K3X80 K3X90 K3X112 29.4 MPa (size 63,210) 32.4 MPa (size 130,180) P max. = 24.5 MPa (size 22,45) 34.3 MPa (size 63,210) 39.2 MPa (size 130,180) P rated= 34.3 MPa Variable Displacement Motors M3B series consists of 4 models with displacement range from 195cm3 to 800cm3 and from 1,512cm3 to 5,120cm 3 for those with reduction gears. Several combinations of large and small displacements are available along with a wide variation of regulators are also available for various control options. P max. = 41.2 MPa M2X 63 M5X 130 − 150 − 200 Fixed Displacement Motors M3X series consists of 4 models and 10 displacement types ranging from 149cm3 to 800cm3. M3X with reduction gear series covers a displacement range from 845cm3 to 5,120cm3. K3X series is made up of 4 models with displacement range from 63cm3 to 111cm3. for Industrial Vehicles 2. Excellent self-priming capability and max. speed (M3X, M3B, K3X) M5X 180 M3X200 M3B 200 M3X280 M3B 280 M2X 210 MCB195 A spherical surface type valve plate and full-balancing mechanism enhance self-priming capability and max. speed. − 250 3. High reliability based on long experience − 500 −750 −1,000 −1,500 M3X530 M3B 530 M3X800 M3B 800 (M3X, M3B) MCB 530 Building on the knowledge and experiences of reputed MX/MB series, M3X/M3B series have been widely used especially as winch motors. 4. Optional parts (M3X, M3B) M3X200-RG 03S with Reduction Gear Built-in parking brake is available for M3X/M3B motors. Various control valves are available for M3X/M3B motors. M2X63-RG06 M3X280-RG06S with Reduction Gear M3B 280-RG06S with Reduction Gear P rated = 28.0 MPa 5. Other motors with Reduction Gear M2X/M5X series motors are specifically designed for swing function of construction machinery. M5X130-RG10 with Reduction Gear P rated = 27.4 MPa −3,000 MCB series plug-in motors are available for traveling construction machinery. M5X180-RG16 Low speed, high torque radial piston motors are prepared for general industrial use. with Reduction Gear P rated = 24.0 MPa M3X530-RG10S M3B 530-RG10S with Reduction Gear with Reduction Gear M5X180-RG20 with Reduction Gear P rated = 29.4 MPa M5X180-RG17C −5,000 M3X800-RG16S M3B 800-RG16S with Reduction Gear with Reduction Gear with Reduction Gear P rated = 23.0 MPa M5X180-RG23C with Reduction Gear P rated = 24.5 MPa −20,000 M3X280-RG100C with Reduction Gear P rated = 27.5 MPa This catalog introduces motors for general use. (Colored in 3 M3X M3X Series M3B M3B Series M3X/M3B-RG M3X/M3B-RG Series in the above table.) 4 M3X Series /SPECIFICATIONS Fixed-Displacement Type Axial Piston Motor M3X Series /model Vg /displacement M3X280 195 280 M3X530 n max 1,900 1,700 1,400 1,200 L /min 370 480 750 960 / rated torque N・m 910 1,310 2,500 3,750 / rated power kW 180 230 370 470 L 1.0 1.3 2.5 N・m2 1.4 3.0 7.3 / case volume / moment of inertia 42 standard with parking brake mass kg displacement ( : model Vg n max. Vg n max. Vg n max. Vg n max. M3X280 1. Advanced Low Speed Characteristics M3X530 New design which reduces pressure ripple and friction enabling expanded lower speed limit and smooth starting characteristics. M3X800 195 149 cm3 2,140 min-1 280 252 1,700 1,770 533 499 (485) 467 1,400 1,400 1,420 1,450 800 751 (737) 701 1,200 1,230 1,240 1,270 qv = min-1 output speed n N・m(kgf-m) output torque kW(PS) output power T P = = qv・1,000・ηv T Vg n V g・ p・ηhm qv・ p oil seal: fluoro-rubber blank -20 ℃≦θ≦90℃ D1 -30℃≦θ≦ 90℃ D2 -45 ℃≦θ≦80℃ A port N overall efficiency B 接口 B port K φM [M3X※※※BPN] A P B D J E S mechanical efficiency E B D J φI φI C S H all seal parts: fluoro-rubber -20 ℃≦θ≦90℃ A 接口 volumetric efficiency ηt O -20 ℃≦θ≦90℃ V1 60 MPa(kgf/cm 2) effective pressure difference ηhm 9,550 ・ηt G V2 = 60,000 min−1 speed ηv T・n cm 3 N・m torque p 2・π 2π・T・n displacement H fit with a parking brake C remarks A P Vg φF standard V g・n G oil temp. code marks oil temperature range n permissible pressure, speed related 1,000・ηv /DIMENSIONS [M3X※※※ACN] optional function code A B = = M3X 530 - A C N - 485 - 001A - D3 533cm3 800cm3 n max. O L/min required input flow /ORDERING CODE 530 800 p n = constant rated pressure φF 4 models and 10 capacity motors are carried in 149 - 800 cm 3. Installation is the same as current MX series. Larger capacity is possible with reduction gears RG series. (Refer to page 23) 200 280 133 195 /CALCULATION FORMULA 3. Best Fit size 195cm3 280cm3 14 max. pressure 1,900 2. High Speed Operation New materials enable an increase in the maximum speed which has 1.5times of current MX series. M3X series p / standard) max. speed 3.8 90 134 62 80 /M3X Optional capacities /FEATURES 800 min−1 / max. flow M3X200 533 34.3(350) max. /max. speed fit with parking brake M3X800 29.4(300) rated pressure MPa (kgf/cm2) The M3X series are newly developed motors for construction machinery, industrial machinery or other applications. The design based on technology and experience of current MX series is more compact and enables a speed range. M3X200 cm3 shaft code C P 1 (mm) JIS involute spline (external) (standard) design code JIS involute spline (internal) optional capacity JIS straight key showed only optional capacity N M 5 clockwise rotation (standard) anti-clockwise rotation /size A M3X200ACN 107 M3X200APN 49 M3X280ACN 98 M3X280BPN 33 M3X530ACN 123 M3X530BPN 38 M3X800ACN 130 M3X800BPN 45 B C D E F G H I 263 263 290 290 316 413 350 461 50 35 45 44 54 55 62 62 225 225 252 252 278.5 278.5 312.5 325 20 20 22 22 24 24 27 27 160 160 200 200 250 250 280 280 115 115 130 130 165 165 178 178 110 110 124 124 154 154 169 169 224 224 268 268 335 335 376 376 J K 75 4-φ18 4-φ18 75 4-φ17 75 4-φ17 75 4-φ22 75 4-φ22 75 4-φ22 75 4-φ22 102 L M N O P S 2×4, M12-17.5 2×4, M12-17.5 2×4, M12-17.5 2×4, M12-17.5 2×4, M12-17.5 2×4, M12-17.5 2×4, M12-17.5 2×4, M16-23 72 72 72 72 72 72 72 92 22 22 25 25 30 30 28 30 190 190 230 230 280 280 310 310 9 9 11 11 19 19 16 16 m=2.5, z=16 m=2.5, z=13 m=2.5, z=16 m=2.5, z=16 m=2.5, z=20 m=2.5, z=20 m=3, z=19 m=3, z=19 6 M3X Series 0 400 800 85% 2 3 4 1,000 5 10 40 pressure p1+p 2 MPa(kgf/cm2) p id 0 100 M3X280 ー0.1 (ー1.0) 400 200 300 flow(L /min) 4 3 2 1 0 0 5 (51) % volumetric efficiency p = 20MPa(204kgf/cm2) 70 60 80 6 70 800 1,200 1,600 speed min−1 2,000 /Starting mechanical efficiency 1,000,000 F symbole 800 (80) 400 (40) 200 (20) 00 L10 bearing life L10 (hr) 100% 85% 1 100,000 3 10,000 4 5 10 40 0.0 (0) p bs p id 0 100 200 300 flow(L /min) ー0.1 (ー1.0) 400 min−1 shaft creep speed 1 (10.2) /Shaft creep speed 4 3 2 1 0 0 5 (51) 10 15 20 (102) (153) (204) 2 p b MPa(kgf/cm ) braking pressure N 25 (255) 0 500 0.10 (1.0) 0.05 (0.5) p id p bs 0 200 400 600 800 1,000 1,200 1,400 1,600 flow(L/min) 80 L/min outer leakage F 5 0.00 10,000 4 /Shaft creep speed 5 4 3 2 1 0 0 5 (51) 10 15 20 (102) (153) (204) p b MPa(kgf/cm2) braking pressure 100 50 90 p =10MPa(102kgf/cm2) p =20MPa 2 p =30MPa 40 (204kgf/cm ) (306kgf/cm2) 80 30 70 20 p =30MPa(306kgf/cm2) p =20MPa(204kgf/cm2) 60 1,000 speed min−1 50 1,500 0 /Starting mechanical efficiency 4,500 (450) 3,500 (350) 100% 2,500 (250) 85% 1,500 (150) 25 (255) /Volumetric efficiency 70 500 500 1,000 speed min−1 10 p =MPa(102kgf/cm2) 0 1,500 /Radial load and bearing life 1,000,000 100,000 units 1 5 0.2 (2.0) 2 (20.4) 1 (10.2) 0.1 (1.0) p id p bs 0 200 400 600 800 flow(L/min) 0 1,000 deg. N 90 0 2 90 9,000 3 90 18,000 4 0 18,000 5 180 18,000 a = 99 mm V g = 800 cm3 n = 1,000 min-1 3 10,000 4 5 10 40 5 10 15 20 25 30 35 (51) (102)(153)(204)(255)(306)(357) different pressure p MPa(kgf/cm2) F symbole 1 2 1,000 0 N 90 0 2 90 9,000 3 90 18,000 4 0 18,000 5 180 18,000 a = 96 mm V g = 533 cm3 n = 1,000 min-1 Regarding , F and a, please refer to the figures in page 9. p =20MPa(204kgf/cm2) 0 deg. pressure p 1+p 2 MPa(kgf/cm2) p =10MPa(102kgf/cm2) 0 units 1 3 5 10 40 p =30MPa (306kgf/cm2) 90 500 (50) 0 p =10MPa(102kgf/cm2) 0 1,500 1 2 5 10 15 20 25 30 35 (51) (102)(153)(204)(255)(306)(357) different pressure p MPa(kgf/cm2) 1 (10.2) 0 1,000 speed min−1 /Radial load and bearing life /Idle & boost-graph Regarding , F and a, please refer to the figures in page 9. 5 p bs MPa(kgf/cm2) min. boost idling pressure 0.1 (1.0) 5 pressure p1+p 2 MPa(kgf/cm2) deg. 90 0 2 90 7,000 3 90 14,000 4 0 14,000 5 180 14,000 a = 75.5 mm V g = 280 cm3 n = 1,000 min-1 2 1,000 5 10 15 20 25 30 35 (51) (102)(153)(204)(255)(306)(357) different pressure p MPa(kgf/cm2) 2 (20.4) units 1 10 p =20MPa(204kgf/cm2) 1,000 0 /Radial load and bearing life 1,600 (160) 1,200 (120) 100% 2 (20.4) 50 p =10MPa(102kgf/cm2) 0 800 1,200 1,600 1,800 speed min−1 400 60 100,000 60 200 20 p =30MPa(306kgf/cm2) /Mechanical efficiency(%) 2 p =20MPa(204kgf/cm2) 0 70 1,000,000 100 60 50 400 4 p =30MPa(306kgf/cm2) 30 symbole M3X800 p id MPa(kgf/cm2) % mechanical efficiency N・m(kgf・m) starting output torque p =20MPa 8 p =10MPa(102kgf/cm2)(204kgf/cm2)p =30MPa (306kgf/cm2) 90 80 50 1,500 85% 10 /Idle & boost-graph p id MPa(kgf/cm2) 25 (255) /Volumetric efficiency p = 30MPa (306kgf/cm2) 0 idling pressure 20 (204) 100 p = 10MPa(102kgf/cm2) 0 15 (153) 1,000 speed min−1 1,000 (100) p b MPa(kgf/cm ) braking pressure 50 7 10 (102) /Mechanical efficiency(%) 80 500 2,000 (200) 2 100 90 0 /Starting mechanical efficiency 0 idling pressure p bs 60 3,000 (300) % mechanical efficiency 0.0 (0) /Shaft creep speed min−1 shaft creep speed 1 (10.2) Regarding , F and a, please refer to the figures in page 9. 5 p bs MPa(kgf/cm2) min. boost idling pressure p id MPa(kgf/cm2) idling pressure 0.1 (1.0) N 90 0 2 90 7,000 3 90 14,000 4 0 14,000 5 180 14,000 a = 82 mm V g = 195 cm3 n = 1,000 min-1 5 10,000 5 10 15 20 25 30 35 (51) (102)(153)(204)(255)(306)(357) different pressure p MPa(kgf/cm2) 2 (20.4) units 1 1 deg. L /min outer leakage 0 100,000 /Idle & boost-graph 0 F symbole 100% 70 /Radial load and bearing life 1,000,000 L10 bearing life L10 (hr) N・m(kgf・m) starting output torque /Starting mechanical efficiency p =10MPa(102kgf/cm2) 50 1,200 speed min−1 p =10MPa(102kgf/cm2) p =30MPa (306kgf/cm2) p =20MPa(204kgf/cm2) 40 L /min outer leakage 50 2,000 80 L10 bearing life L10 (hr) 1,200 1,600 speed min−1 N・m(kgf・m) starting output torque 800 p id MPa(kgf/cm2) 400 N・m(kgf・m) starting output torque 0 1 p = 20MPa(204kgf/cm2) p = 10MPa(102kgf/cm2) 0 1,600 2,000 % volumetric efficiency 60 1,000 (100) 800 (80) 600 (60) 400 (40) 200 (20) 0 2 p =30MPa(306kgf/cm2) 50 90 p =20MPa(204kgf/cm2) L10 bearing life L10 (hr) 70 90 min−1 shaft creep speed 3 p =30MPa (306kgf/cm2) % volumetric efficiency 80 60 50 p = 20MPa(204kgf/cm2) 4 /Volumetric efficiency 100 pressure p 1+p 2 MPa(kgf/cm2) /Idle & boost-graph /Shaft creep speed Regarding , F and a, please refer to the figures in page 9. 5 min−1 shaft creep speed p = 10MPa(102kgf/cm2) 70 p =30MPa (306kgf/cm2) 100 p bs MPa(kgf/cm2) min. boost idling pressure p = 20MPa(204kgf/cm2) p =10MPa (102kgf/cm2) 90 % volumetric efficiency % mechanical efficiency 80 /Mechanical efficiency(%) 5 % mechanical efficiency p =30MPa (306kgf/cm2) 90 M3X530 /Volumetric efficiency 100 p bs MPa(kgf/cm2) min. boost idling pressure /Mechanical efficiency(%) 100 idling pressure M3X200 /oil temperature:50℃ /oil viscosity:32mm2/s The values given in the below figures are mean ones, and not guaranteed ones. L/min outer leakage /PERFORMANCE CURVE 4 3 2 1 0 0 5 (51) 10 (102) 15 (153) 20 (204) 25 (255) p b MPa(kgf/cm2) braking pressure 8 M3X Series /PARKING BRAKE /BEARING LIFE ■The calculated life(B10 life) shown in the graph is for speed No=1,000min-1 Calculation of life for a random speed N is as follows. ( ) No L= × Lo N /Front bearing life L12-G L6-G L10 bearing life L10 (hr) 530 800 10,000 valve release 1,320 660 3,770 2,820 1,410 L12-G L6-G L16-G 5,010 L16-G H16-G H12-G L6-G H16-G H12-G H6-G H6-B H6-B (standard) 10 (102) p 1+ p 2 MPa (kgf/cm2) pressure 100 (1,020) 1 (10.2) 10 (102) p 1+ p 2 MPa (kgf/cm2) pressure (Note) p1: :inlet pressure 100 (1,020) :L※※ ー G PR3 PR DR3 DR p 2: DR1 PR1 (DR2) (PR2) :outlet pressure A ■In case that radial load is applied, you are requested to install the motor so as to place the radial load toward the arrow direction shown in below. Please refer to the relevant list of each motor for allowable radial load. :H※※ ー G F DR2 PR2 DR3 DR2 DR3 DR2 PR PR1 DR3 DR1 DR1 (DR2) tilting direction mark a A KAWASAKI B F :H6 ー B brake order code DR DR3 AM BM AV 9 DR3 KAWASAKI PR brake order code [M3X 280 ] a DR1 PR1 B DR tilting direction mark L6-G /Outline view of brake port brake order code /RADIAL LOAD [M3X 200 ] [M3X 530 ] [M3X 800 ] L12-G (standard) (Note1) The mechanical brakes of M3X/M3B series shall be used for parking only so please make sure not to apply the brakes when motors are driving. (Note2) In case of low pressure release type, brake release shall be conducted by providing hydraulic oil pressured more than stroke end pressure and less than 7.8 MPa (80kgf/cm2) Please note that effective pressure is the differential pressure between brake release and drain. (Note3) In case of motors with H6-B as brake model code, release pressure is provided from traveling counterbalance valve, and the brake is automatically released. /Hydraulic symbols 1,000 1,880 L6-G PR3 1,000 1 (10.2) 3,770 L12-G high press. 800 10,000 (standard) high press. 200 530 100,000 L16-G pilot release 280 100,000 1,750 2.3(23) 1.8(18) 0.9(9) 3.0(31) 2.3(23) 1.2(12) 3.1(32) 2.3(23) 1.2(12) 3.1(32) 2.3(23) 1.2(12) 1,000,000 200 280 L10 bearing life L10 (hr) 530 stroke end L16-G /Rear bearing life 1,050 M3X800 / M3B800 1.8(18) 1.4(14) 0.7(7) 2.3(23) 1.8(18) 0.9(9) 2.4(25) 1.8(18) 0.8(8) 2.4(25) 1.8(18) 0.8(8) low press. (standard) ◆ 1,000,000 1,400 M3X530 / M3B530 cracking calculated life for No brake order code ◆ N・m /brake torque brake release pressure MPa (kgf/cm2) M3X280 / M3B280 M3B200 /model DR1 (DR2) DR1 KAWASAKI BV 10 M3B Series /SPECIFICATIONS Variable-Displacement Type Axial Piston Motor M3B Series M3B200 M3B280 M3B530 M3B800 max. V g, max. 195 280 533 800 min. V g, min. 106 93 178 267 /model displacement cm3 rated pressure MPa (kgf/cm2) 32.0 35.0 max. 34.3(350) 35.0 1,900 1,700 1,400 1,200 n 2, max. at ≦ 1/2 V g, max. 2,930 2,200 1,700 1,500 L /min 370 480 750 960 / rated torque N・m 990 1,340 2,500 3,750 / rated power kW 200 240 370 470 / max. flow fit with parking brake 29.4(300) 30.0 n 1, max. at V g, max. max. speed min−1 The M3B Series are variable displacement type motors with the same rotary components of M3X Series which enable the advanced low speed characteristic and high speed operation. The design of various displacement control is based on current MB Series. The range of displacement is 100%–33% with 3 types of various displacement control regulators. Electric displacement control is also possible. /Regulator / case volume / moment of inertia L 1.6 2.2 4.2 N・m2 1.4 3.0 7.3 standard with parking brake mass kg M3B 93 110 72 88 A : Directional control valve Shifts displacement small or large by remote control signal. B : Sequence control regulator Automatically shifts displacement small or large depending on the load. 6.3 C : Speed & CHP control regulator Maintains constant horsepower regardless of the load.Controls displacement at any position by pilot pressure. The pilot pressure can be controlled by a solenoid-operated directional control valve or a pressure-reducing valve. CHP : Constant horsepower 14 147 189 235 277 /M3B Optional capacities ( : / standard) max. speed displacement model V g,1 /FEATURES M3B200 1. Advanced Low-Speed Characteristics New design which reduces pressure ripple and friction enabling expanded lower speed limit and smooth starting characteristics. 2. High-Speed Operation M3B280 M3B530 New materials and enlargement of variable displacement range have enabled the higher maximum speed. The ratio of large to small displacement is enlarged from 2 (old model/MB series) to 3. M3B800 3 195 cm nx,max. 1,900 min-1 V g,2 127 116 106 2,930 nx,max. 2,790 V g,1 280 252 nx,max. 1,700 1,770 V g,2 200 166 149 nx,max. 1,940 2,060 2,110 V g,1 533 485 477 nx,max. 1,400 1,420 1,430 V g,2 370 340 327 nx,max. 1,580 1,630 1,640 V g,1 800 751 737 nx,max. 1,200 1,230 1,240 V g,2 554 533 500 nx,max. 1,380 1,400 1,430 3. Various Displacement Control Regulator (3 Type) A : Directional control valve B : Sequence control regulator C : Speed & CHP control regulator max. pressure 140 132 115 99 2,200 93 315 280 267 242 214 192 1,660 1,700 653 1,300 470 434 420 400 369 321 1,500 1,450 1,480 1,490 permissible pressure, speed related 267 a D G O P Q I φE H φφ M F F view V N B D N 11 -30℃≦θ≦ 90℃ -45 ℃≦θ≦80℃ design code JIS involute spline (internal) JIS straight key small displacement (standard) large displacement MADE IN JAPAN P M3B200AP M3B200BP M3B280AC M3B280BP M3B530AC M3B530BP M3B800AC M3B800BP A port K port J F a /size A 40 40 98 33 97 38 124 20 S A O B V B 286 368 338 405 389 486.5 429 540 C 56 56 45 51 54 55 64 64 D 249 249 299.5 299.5 351.5 351.5 391.5 404 E 200 200 200 200 250 250 280 280 N D N I φH C S Q D1 B NO. φM -20 ℃≦θ≦90℃ fit with a parking brake JIS involute spline (external) φE oil seal: fluoro-rubber blank φH C φH KAWASAKI HEAVY INDUSTRIES,LTD. TYPE C [M3B 280 BP] I F 1 all seal parts: fluoro-rubber -20 ℃≦θ≦90℃ I V USE FOR S P F A O G B port φL S C B F 144 144 130 130 165 165 178 178 G 70 70 95 95 119 119 130 130 G H 250 250 268 268 335 335 376 376 V L P -20 ℃≦θ≦90℃ V1 J D φ C V2 D2 shaft code remarks A port A O Q marks oil temperature range [M3B 200 BP] [M3B 530 BP] [M3B 800 BP] B Q A F [M3B 200 AC] [M3B 530 AC] [M3B 800 AC] [M3B 280 AC] oil temp. code standard permissible pressure, speed related /DIMENSIONS V M3B 530 - A C - 533 / 178 - 001A - D3 A B n x, max. n max. 178 φE (Refer to next page) /ORDERING CODE 200 280 530 800 n n n 1, max. n 2, max. V The pilot pressure can be controlled by a solenoid-operated directional control valve or a pressure-reducing valve. size 195cm3 ∼106cm3 280cm3 ∼ 93cm3 533cm3 ∼178cm3 800cm3 ∼267cm3 optional function code V g, max. V g, x 1/2V g, max. rated pressure 4. Electric Displacement Control M3B series Vg p n = constant φE 双速换向阀 p view V I 4-φ22 4-φ22 4-φ17 4-φ17 4-φ22 4-φ22 4-φ22 4-φ22 J 75 75 75 75 75 75 75 102 P K 2×4, M10-17.5 2×4, M10-17.5 2×4, M12-17.5 2×4, M12-17.5 2×4, M12-17.5 2×4, M12-17.5 2×4, M12-17.5 2×4, M16-23 L 62 62 72 72 72 72 72 92 M 22 22 25 25 30 30 28 30 N 236 236 250 250 300 300 345 345 O 9 9 9 9 15 15 16 16 P 110 110 80 80 126 126 133.5 133.5 Q 198 198 255 255 289 289 330 330 G (mm) S m=2.5, z=16 DP=12/24, z=17 m=2.5, z=16 m=2.5, z=16 m=2.5, z=20 m=2.5, z=20 m=3, z=19 m=3, z=19 12 M3B Series M3B280 p = 30MPa 80 60 2 p = 10MPa(102kgf/cm2) 50 2,000 0 500 1,000 speed min 80 p = 20MPa(204kgf/cm2) p = 10MPa(102kgf/cm2) 60 1,500 2,000 2,500 6 3,000 500 1,000 1,500 0 3,000 2,500 p = 10MPa(102kgf/cm2) 70 /Radial load 500 No radial load shall be applied to M3B200. 0 5 10 15 20 25 30 35 (51) (102)(153)(204)(255)(306)(357) 0.08 (0) 3 (30) 0.06 (0) p bs(195∼106cm ) 3 0.04 (0) 195cm3 1 (10) 0.02 (0) 0 100 200 300 Lo V g,1 N2 3 2 1 0 0 5 (51) 10 (102) 15 (153) 20 (204) 25 (255) p b MPa(kgf/cm ) braking pressure 2 refer to this graph max. displacement 0 2,500 2,000 10 p = 10MPa(102kgf/cm2) 8 p = 20MPa (204kgf/cm2) 80 p = 30MPa(306kgf/cm2) 6 p = 30MPa(306kgf/cm ) 2 70 4 p = 20MPa(204kgf/cm2) 60 2 50 500 1,000 1,500 2,000 0 2,500 500 1,000 1,500 0 2,500 2,000 speed min−1 100% 140cm3 85 % 100 % 93cm3 70 % 400 (40) 0 M3B280 100,000 M3B800 M3B800 10,000 M3B530 M3B530 100,000 0.1 (1.0) 4 (40) 0.08 (0) p bs(280∼93cm3) 3 (30) 93cm3 2 (20) 140cm3 0.04 (0) 280cm3 1 (10) 0 0 100 200 0.06 (0) 300 400 0.02 (0) 0.0 500 deg. N 90 0 90 7,000 3 90 14,000 4 0 14,000 5 180 14,000 a = 75.5 mm V g = 280 cm3 n = 1,000 min-1 2 3 5 10,000 4 5 10 40 pressure p 1+p 2 MPa(kgf/cm2) p MPa(kgf/cm2) 5 (51) units 1 2 /Idle & boost-graph p id MPa(kgf/cm2) M3B200 1 1,000 5 10 15 20 25 30 35 (51) (102) (153)(204)(255)(306)(357) /Rear bearing life F symbole 100 % 280cm3 85 % 800 (80) 0 /Radial load 1,000,000 different pressure M3B200 Regarding , F and a, please refer to the figures of DIMENTIONS in page 12. /Shaft creep speed 5 4 3 2 1 0 0 5 (51) 10 (102) 15 20 (153) (204) 25 (255) p b MPa(kgf/cm2) braking pressure flow(L/min) ( Note ) p 1: p 2: 13 1,500 90 p = 10MPa(102kgf/cm2) 400 /Front bearing life Lo 1,000 speed min 70 60 500 /Starting mechanical efficiency idling pressure ・ 0 2 1,600 (160) 1,200 (120) M3B280 V g,x 2 speed min−1 1,000,000 The calculated life (B10 life) shown in the graph is for speed No = 1,000min-1 Calculation of life for a random speed N and a random displacement is as follows. p = 20MPa(204kgf/cm2) −1 p = 20MPa(204kgf/cm2) flow(L /min) /Bearing life 4 70 2,500 (306kgf/cm ) 0 4 0.0 0 Lx = speed min−1 2,000 80 /Shaft creep speed min−1 shaft creep speed 4 (40) 106cm 6 p = 30MPa(306kgf/cm2) 5 p bs MPa(kgf/cm2) min. boost idling pressure 0.1 (1.0) N0 1,500 50 5 (51) 2 (20) p = 30MPa (306kgf/cm2) p = 10MPa(102kgf/cm2) p MPa(kgf/cm2) 3 8 p = 20MPa (204kgf/cm2) 100 90 93cm3 (33%) /Idle & boost-graph V g,1 1,000 100 85% 10 80 50 0 % mechanical efficiency 100% 2 60 50 106cm3 0 2,000 1,500 p = 10MPa(102kgf/cm2) N・m(kgf・m) starting output torque N・m(kgf・m) starting output torque 2,000 p = 20MPa(204kgf/cm2) 60 100% 85% 1,000 (102kgf/cm ) 100 90 p = 30MPa different pressure p id MPa(kgf/cm2) p = 20MPa(204kgf/cm ) 2 speed min 195cm3 500 speed min p = 30MPa (306kgf/cm2) 80 −1 /Starting mechanical efficiency idling pressure 140cm3 (50%) 2 0 p = 10MPa(102kgf/cm2) −1 90 p = 10MPa(102kgf/cm2) speed min−1 1,000 (100) 800 (80) 600 (60) 400 (40) 200 (20) 4 p = 30MPa(306kgf/cm2) pressure p1+p 2 MPa(kgf/cm2) 50 1,000 2 0 2,000 4 p = 20MPa(204kgf/cm2) p = 10MPa 100 8 80 60 50 p = 30MPa(306kgf/cm ) speed min 10 p = 30MPa p = 20MPa (204kgf/cm2) (306kgf/cm2) 70 1,500 L10 bearing life L10 (hr) 70 % volumetric efficiency % mechanical efficiency 90 (306kgf/cm2) 500 50 1,000 6 70 50 500 8 (306kgf/cm ) 2 60 0 p = 20MPa(204kgf/cm2) 2 80 60 speed min p = 30MPa 0 70 p = 30MPa p = 10MPa(102kgf/cm2) −1 p = 10MPa 100 (102kgf/cm2) 90 p = 10MPa(102kgf/cm2) −1 100 0 1,500 80 min−1 shaft creep speed 1,500 p = 20MPa(204kgf/cm ) 2 p bs MPa(kgf/cm2) min. boost idling pressure 1,000 % mechanical efficiency 500 0 2,000 L/min outer leakage 0 280cm3 (100%) p = MPa(204kgf/cm2) −1 106cm3 (59%) 4 p = 30MPa(306kgf/cm2) 90 % volumetric efficiency 70 60 50 6 % mechanical efficiency p = 10MPa(102kgf/cm2) 70 (306kgf/cm ) 10 2 90 8 (306kgf/cm2) L/min outer leakage p = 20MPa(204kgf/cm2) % volumetric efficiency % mechanical efficiency 80 p = 30MPa p = 20MPa(204kgf/cm ) p = 10MPa(102kgf/cm2) p = 30MPa 90 /Volumetric efficiency 100 2 (306kgf/cm2) 90 /Mechanical efficiency(%) 100 10 % volumetric efficiency 100 100 L/min outer leakage /Volumetric efficiency % volumetric efficiency /Mechanical efficiency(%) L/min outer leakage M3B200 195cm3 (100%) /oil temperature:50℃ /oil viscosity:32mm2/s The values given in the below figures are mean ones, and not guaranteed ones. L /min outer leakage /PERFORMANCE CURVE inlet pressure outlet pressure 0 5 (51) 10 40 (102) (408) pressure p 1 p 2 MPa (kgf/cm2) 5 (51) 10 40 (102) (408) pressure p 1 p 2 MPa (kgf/cm2) 14 M3B Series M3B800 p = 20MPa(204kgf/cm2) 80 % volumetric efficiency % mechanical efficiency p = 20MPa(204kgf/cm2) 90 p = 10MPa(102kgf/cm2) 70 60 p = 10MPa(102kgf/cm2) 40 p = 30MPa (306kgf/cm2) 80 30 70 20 p = 30MPa(306kgf/cm2) 60 p = 30MPa(306kgf/cm2) 90 800cm3 (100%) p = 20MPa(204kgf/cm2) 80 50 90 p = 10MPa(102kgf/cm2) 70 60 10 p = 20MPa(204kgf/cm2) /Volumetric efficiency 100 100 p = 20MPa(204kgf/cm2) 40 p = 30MPa p = 10MPa(102kgf/cm2) (306kgf/cm2) 80 30 70 20 p = 30MPa(306kgf/cm2) 60 10 p = 10MPa(102kgf/cm2) 50 500 1,000 speed min−1 1,500 0 speed min−1 100 500 p =10MPa(102kgf/cm2) 60 50 70 50 500 1,000 1,500 2,000 0 500 1,000 speed min 100 100 p =20MPa(204kgf/cm ) 2 70 p =10MPa(102kgf/cm ) 2 60 40 80 p = 30MPa(306kgf/cm2) 30 1,200 1,600 70 60 p = 20MPa(204kgf/cm2) 10 0 500 1,000 speed min−1 /Starting mechanical efficiency N・m(kgf・m) starting output torque 3,000 (300) L10 bearing life L10 (hr) 100,000 10,000 p MPa(kgf/cm ) 4 178cm3 2 (20) 0.06 (0) 267cm3 p bs(533∼178cm3) 533cm3 1 (10) 0 200 400 flow(L /min) 600 0.04 (0) 0.02 (0) 0.0 800 80 p = 20MPa(204kgf/cm ) 2 70 p = 10MPa(102kgf/cm2) 60 N 2 1 5 (51) 10 (102) 15 (153) 20 (204) p b MPa(kgf/cm2) braking pressure 25 (255) 1,000 speed min 500 1,000 1,500 1,500 0 2,000 50 40 p = 20MPa (204kgf/cm2) 80 p = 30MPa(306kgf/cm2) 30 p = 30MPa(306kgf/cm2) 70 20 p = 20MPa(204kgf/cm2) 60 2,000 10 p = 10MPa(102kgf/cm2) 0 500 1,000 speed min−1 1,500 0 2,000 /Radial load and bearing life 1,000,000 100 % 800cm3 85 % 2,500 (250) 100% 400cm3 85 % 100 % 267cm3 70 % 1,500 (150) 500 (50) 00 100,000 1 0.1 (1.0) 4 (40) 0.08 (0) 3 (30) p bs(800∼267cm3) 267cm 3 0.06 (0) 400cm3 2 (20) 800cm3 0.04 (0) 0.02 (0) 1 (10) 0 200 400 600 800 0.0 1,000 3 deg. N 90 0 2 90 9,000 3 90 18,000 4 0 18,000 5 180 18,000 a = 92 mm V g = 800 cm3 n = 1,000 min-1 5 10,000 5 10 40 pressure p 1+p 2 MPa(kgf/cm2) p MPa(kgf/cm ) 5 (51) units 1 4 2 F symbole 2 1,000 5 10 15 20 25 30 35 (51) (102) (153)(204)(255)(306)(357) different pressure 0 −1 p = 10MPa(102kgf/cm2) /Idle & boost-graph 3 0 500 50 Regarding , F and a, please refer to the figures of DIMENTIONS in page 12. 4 0 p = 10MPa(102kgf/cm2) 0 /Starting mechanical efficiency p id MPa(kgf/cm2) 0.08 (0) 10 90 /Shaft creep speed min−1 shaft creep speed 4 (40) p = 20MPa(204kgf/cm ) 2,000 4,500 (450) 3,500 (350) 5 p bs MPa(kgf/cm2) min. boost idling pressure p id MPa(kgf/cm2) /Idle & boost-graph 0.1 (1.0) 3 5 10 40 pressure p1+p 2 MPa(kgf/cm2) 2 5 (51) 3 (30) F deg. 90 0 2 90 9,000 3 90 18,000 4 0 18,000 5 180 18,000 a = 70 mm V g = 533 cm3 n = 1,000 min-1 1,000 5 10 15 20 25 30 35 (51) (102) (153)(204)(255)(306)(357) different pressure units 1 20 2 speed min−1 2 5 1,500 (306kgf/cm2) 0 symbole 1 1,000 50 0 2,000 30 p = 30MPa(306kgf/cm2) 70 100 /Radial load and bearing life 100% 267cm3 85 % 100 % 178cm3 70 % 0 1,500 1,000,000 100 % 533cm3 85 % 2,000 (200) idling pressure (33%) 20 p = 30MPa(306kgf/cm2) 2,000 (204kgf/cm2) 80 50 500 90 N・m(kgf・m) starting output torque 800 40 p = 30MPa(306kgf/cm2) 60 100 267cm3 50 p = 20MPa p = 30MPa 90 speed min−1 15 50 idling pressure 400 p = 10MPa (102kgf/cm2) speed min−1 50 0 p =10MPa(102kgf/cm2) 0 p = 10MPa(102kgf/cm2) 50 0 50 p = 20MPa(204kgf/cm2) 80 1,000 (100) 500 (50) 0 0 2,000 p = 10MPa(102kgf/cm2) p =30MPa(306kgf/cm2) % volumetric efficiency (33%) % mechanical efficiency 178cm3 70 0 1,500 90 p =20MPa(204kgf/cm ) speed min−1 −1 90 1,500 p =30MPa (306kgf/cm2) 2 60 1,000 speed min 80 10 p = 10MPa(102kgf/cm2) % mechanical efficiency 0 400cm3 (50%) 20 p = 30MPa(306kgf/cm2) 2 60 p = 20MPa(204kgf/cm ) 30 L /min outer leakage 70 (204kgf/cm2) 80 500 −1 100 90 % mechanical efficiency p=20MPa(204kgf/cm ) 80 p = 30MPa(306kgf/cm2) p = 20MPa 0 100 L/min outer leakage % volumetric efficiency % mechanical efficiency 267cm3 (50%) 40 90 2 1,500 speed min 50 p=30MPa(306kgf/cm2) 90 1,000 −1 p = 10MPa (102kgf/cm2) 100 p = 10MPa(102kgf/cm2) 50 50 0 % volumetric efficiency 0 1,500 % volumetric efficiency 1,000 L10 bearing life L10 (hr) 500 Regarding , F and a, please refer to the figures of DIMENTIONS in page 12. /Shaft creep speed 5 min−1 shaft creep speed 0 p = 20MPa(204kgf/cm2) p bs MPa(kgf/cm2) min. boost idling pressure 50 L/min outer leakage (306kgf/cm ) 2 90 /Mechanical efficiency(%) 50 % mechanical efficiency p = 30MPa 100 L/min outer leakage 100 /Volumetric efficiency % volumetric efficiency /Mechanical efficiency(%) L/min outer leakage M3B530 533cm3 (100%) /oil temperature:50℃ /oil viscosity:32mm2/s The values given in the below figures are mean ones, and not guaranteed ones. L /min outer leakage /PERFORMANCE CURVE 4 3 2 1 0 0 5 (51) 10 (102) 15 20 (153) (204) 25 (255) p b MPa(kgf/cm ) braking pressure 2 flow(L/min) 16 M3B Series /REGULATORS /Pilot Control code control type function & features control curve Vg , 1 1 two position negative displacement shifts (pressure control type) Vg , 2 1.8 MPa Two prior set displacements are shifted negatively by varying pilot pressure. Hydraulic pressure from 2.5 to 5.0 MPa shall be provided as pilot pressure. pi 2位置负排量的切换 Vg , 2 V 356mA(1.2 MPa) , V g,1(100%) 644mA(3.5 MPa) , V g,2(33%) Displacement is determined between two prior set volumes in inverse proportion to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall be provided as pilot pressure. Standard set conditions: 356mA(1.2 MPa) , V g,1(100%) 644mA(3.5 MPa) , V g,2(33%) , V g,x(50%) 319mA(0.9 MPa) , V g,1(100%) 393mA(1.5 MPa) 581mA(3.0 MPa) , V g,x(50%) 626mA(3.4 MPa) , V g,2(33%) Displacement is determined among three prior set volumes in inverse proportion to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall be provided as pilot pressure. Standard set conditions: 319mA(0.9 MPa) , V g,1(100%) 393mA(1.5 MPa) , V g,x(50%) , V g,2(33%) 581mA(3.0 MPa) , V g,x(50%) 4 626mA(3.4 MPa) Vg , 1 two position negative displacement control Vg , 2 I Vg , 1 4 three position negative displacement control Vg , x Vg , 2 I 5 6 Vg , 1 two position positive displacement shifts (elctorical control type) Two prior set displacements are shifted positively by varying voltage. Hydraulic pressure from 2.5 to 5.0 MPa shall be provided as pilot pressure. Vg , 2 V Vg , 1 two position positive displacement control Vg , 2 I 100mA(3.5 MPa) , V g,2(33%) 509mA(1.2 MPa) , V g,1(100%) Vg , 1 7 three position positive displacement control Vg , x Vg , 2 I 156mA(3.4 MPa) , V g,2(33%) 469mA(1.5 MPa) , V g,x(50%) 244mA(3.0 MPa) , V g,x(50%) 539mA(0.9 MPa) , V g,1(100%) Displacement is determined between two prior set volumes in proportion to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall be provided as pilot pressure. Standard set conditions: 100mA(3.5 MPa) , V g,2(33%) 509mA(1.2 MPa) , V g,1(100%) Displacement is determined among three prior set volumes in proportion to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall be provided as pilot pressure. Standard set conditions: 156mA(3.4 MPa) , V g,2(33%) 244mA(3.0 MPa) , V g,x(50%) 539mA(0.9 MPa) , V g,1(100%) 469mA(1.5 MPa) , V g,x(50%) (Note1) The regulator in M3B motor operates choosing the higher pressure port between A and B port. If the servo pressure does not hold more than 2 MPa, servo pressure must be provided. If you need to shorten the time of shifting displacement, proper servo pressure must be provided. (Refer to below fig.) (Note2) Pilot control section in M3B motor controls pilot second pressure negatively. Negative displacement control of Code No.2-4 may be conducted by providing pilot second pressure directly without using solenoid operated switching valve or solenoid operated proportional valve. (Note3) Small displacement instruction must be provided on the pilot control side before using automatic control operation. Automatic control operation precedes pilot control operation. (Note4) The automatic controller of Code No. b and c operates choosing the higher pressure port between A and B port. The regulator operated by the differential pressure Ip1-p2I is also available as optional function and if necessity arises, please contact us. /Automatic Control b c p 2-1 sequence control Vg , 1 p 1-2 p 2-1 constant horsepower control max. pressure T Vg , x Vg , 2 p 2-1 = 25 MPa, p 1-2 = 4.3 MPa T p 2-1 = 25 MPa (3.9MPa in case of inverse proportion) rated voltage DC24V rated consuming electric power ≦17W(24V, 20℃) standard connector M3B280,530,800 /M3B200 Regulators No. 1a code No. 1b / connector shape 80Hz / 200mA P-P circuit diagram (q1) Z02M-GY(2P) Mitsubishi Cable Co., q1 B 5 10 (51) (102) p pressure MPa (kgf/cm2) A A DR B B Ps q2 Pi A A M3B280 4c B Pi A 0 DR Ps q1 Ps q1 q2 q2 q1 q2 Pi2 Pi2 B 0 5 10 (51) (102) p pressure MPa (kgf/cm2) DR q2 Pi M3B530 3c Ps q1 B cable color blue 0 M3B800 1 1 A Ps 17.5Ω (20℃) M3B200 V g : 195 116 cm3 2c DR (q2) c (q2) c 2b DR (q1) Z02M-GY(2P) Mitsubishi Cable Co., 2 V g : 100 50 % 2 3 DR DR2 DR1 M3B200 V g :116 195 cm3 /M3B280, 530, 800 Regulators 1a DR 700mA 4 0 Displacement varies in order to maintain the pressure in line with the load. The motor maintains small displacement operation until the pressure increases to a certain point, and then shifting into a large displacement operation. Standard set conditions: p 2-1 = 25 MPa V g ,1 13.7MPa 13.7MPa During small displacement operation, when the load increases and the pressure reaches to a certain point, the motor shifts into large displacement operation. Since then the motor maintains the large displacement operation until the pressure declines to a certain point. Standard set conditions: p 2-1 = 25 MPa, p 1-2 = 4.3 MPa Vg , 2 3 5 without automatic control Solenoid operated switching valve specifications Solenoid operated proportional valve specifications 17 /Tilting time, pressure related function & features control curve tilting time a control type t (sec.) code t (sec.) 3 Two prior set displacements are shifted negatively by varying voltage. Hydraulic pressure from 2.5 to 5.0 MPa shall be provided as pilot pressure. Vg , 1 two position negative displacement shifts (elctorical control type) tilting time 2 Pi1 B A Pi1 Pi1 Pi2 Pi2 Pi1 cable color red 18 M3B Series KDC ■Various control valves, attachable direct to flanges of M3X/M3B series, are available. PiA TYPE 30.9MPa (315kgf/cm2) 39 BM 8-M12 Pa' PB PL PA BM 151 50.8 ±0.2 60 66.7 ±0.2 B 25 84 191 hydraulic symbol PP Pia Pib R a AM BM G 3/8 Pio ◆ KDC40MR Pa' Pb' 8-M12 BM AM φ35 φ35 496 Applicable to M3X/B 530, 800 max. flow of relief valve set pressure of relief valve (at 0.4∼0.6L/min) cracking pressure of spool 59 BM AM cracking pressure of check valve PB 75 PA a1 361 202 100 41 125 / Valve specifications max. pressure PL Reverse connection type of A type :M3X/B 530, 800 max. flow Pio /AX type 15 PL φ7 2 a M12×P1.75 R 20.4∼29V PA,PB,PA',PB',Pa',Pb',Pia,Pib,Pio,PP:G1/4 P,PG,R:G3/4 A 22 59 P DC24V with anti surge A B PP PG φ7 2 voltage variation range b1 hydraulic symbol 218.5 solenoid rated voltage 80 31.8±0.2 a 191 a1 36cc/min (at 28cst, 2.9MPa(30kgf/cm2) leakage 42 2×4-M12×1.75 a1 8.3MPa (85kgf/cm2) max. pressure 110 ±0.25 36.5 G 1/4 98 51 34.3MPa (350kgf/cm2) 79.38 ±0.25 / Solenoid valve specifications G 3/8 164 780L/min 300L/min 27.5MPa (280kgf/cm2) 0.69MPa (7kgf/cm2) B A φ 38 103 pressure for free mode switch port (Pio) (Pio)max.+ 2.9MPa (30kgf/cm2) A a 70 230 switch operation pressure of port relief 2.5∼4.9MPa (25∼50kgf/cm2) B φ72 2×4-M16×P2.0 AM BM a b1 φ98 0.03MPa (0.3kgf/cm2) 22 129.4 M16×P2.0 a G1/4 70 0.5∼2.4MPa (5∼16kgf/cm2) 8 φ2 /A type 2-φ40 spool spring force (lock) a1 G 3/8 a1,b1 AM b1 191 70 42 295 BM 14 0.5∼1.6MPa (150∼315kgf/cm2) AM AM BM Pia 140 Pb' 0.03MPa (0.3kgf/cm2) 15 P 257 spool spring force (free) Pib Pio 1.5MPa (15kgf/cm2) allowable back pressure 38 Pia PA' HEAVY INDUSTRIES,LTD. 14.7∼30.9MPa (150∼315kgf/cm2) Pib PB' b1 a M12×P1.75 PA' KAWASAKI set pressure range of main relief valve cracking pressure of check valve PP 34.3MPa (350kgf/cm2) 0.7MPa (7kgf/cm2) cracking pressure of spool PB' ±0.2 500 L/min max. flow PG PP 295 164 80 31.8 34.3MPa (350kgf/cm2) set pressure of relief valve (at 30l/min) TYPE 200 L/min rated flow PA, PB φ40 110 2×4-M12×1.75 G 3/8 / Valve specifications max. pressure USE FOR NO. 30.9MPa max. pressure Applicable to M3X/B 200, 530, 800 R R (315kgf/cm2) a1,b1 2-φ50 / Valve specifications G1/4 φ28 Swing control valve able to switch neutral free and lock. a 12 φ28 P AM BM ◆ KDC30MR PG PP PB PA ◆ KSC19L (7kgf/cm2) A φ6 2 M10×P1.5 191 PG PiA AM 0.7MPa (7kgf/cm2) a :M3X/B 280, 530, 800 PiB PA,PB,PiA,PiB,PP:G1/4 P,PG,R:G3/4 cracking pressure of spool 0.7MPa B 59 P 14.7∼30.9MPa (150∼315kgf/cm2) 2-φ40 PP set pressure of relief valve (at 30l/min) cracking pressure of check valve 112 14.7∼30.9MPa (150∼315kgf/cm2) 0.29∼2.51MPa (3∼25.6kgf/cm2) pilot pressure P φ19 b1 hydraulic symbol 75 1.5MPa (15kgf/cm2) allowable back pressure PP 187 set pressure range of main relief valve PiA R G1/4 350 L/min max. flow 14 rated flow PiB PG PP 200 L/min PB USE FOR NO. HEAVY INDUSTRIES,LTD. φ72 PiB 34.3MPa max. pressure PA b1 (350kgf/cm2) 49 140 KAWASAKI Swing control valve of neutral free type. BM 53 84 R max. pressure 86 2-φ35 AM 211 ◆ KSC19 19 Applicable to M3X/B 200 / Valve specifications 211 257.5 147 75 23.8 ±0.2 :M3X/B 200 /Swing control valve / Valve specifications 2×4-M10×P1.5 ◆ KDC28MR (Note) Some combinations of motors and valves need conversion plates. KSC /Counter balance valve for winch 66.7 ±0.2 /VARIOUS VALVES to CONTROL MOTORS b1 G 1/4 20 M3B Series /Counter balance valve for driving B VB P1 RC1/4 Built-in shock-less relief valve enables smooth deceleration. This valve also automatically releases negative break in motor. AM BM 2-φ40 P This valve prevents cavitation. φ15 AM A1 ◆ VBS-199 P B1 34.3MPa (350kgf/cm2) max. pressure :M3X/B 530, 800 P1 / Valve specifications cracking pressure of check valve AV BV A1 hydraulic symbol B1 B1 A1 A B 0.03MPa (0.3kgf/cm2) hydraulic symbol A, B,A1,B1, C:G1 5.3 240 L/min AM C 780 L/min max. flow Applicable to M3X/B 530, 800 350 L/min max. flow 2x4-M12 316 30.9MPa (315kgf/cm2) max. pressure 107 27.8 ±0.2 C 2 41.5 BV 74 67 179 57.2 ±0.2 50 8-φ20 P BM φ72 AM φ72 B1 A1 φ40 A1,B1 37.5 14 reseat:0.78MPa (8.0kgf/cm2) AV 153 2-φ25 cracking:0.91MPa (9.3kgf/cm2) C 112 Ps=30.9MPa (315kgf/cm ) set pressure of relief valve spool shifting pressure BM / Valve specifications BM ◆ B25C rated flow /Check valve block 75 A1 G1/8 B1 G1/8 303 61 ◆ B35C B 75 197 A A(B) 5 84 :M3X/B 530, 800 Applicable to M3X/B 530, 800 / Valve specifications rated flow max. flow max. pressure set pressure of relief valve AM 380 L/min BM P1 500 L/min 34.3MPa (350kgf/cm2) Ps=36.3MPa (370kgf/cm2) A1 P1 9/16-18 UNF reseat:0.69MPa (7.0kgf/cm2) 2x4-M12 123.5 400 32 2-φ 20 90 BV φ9 2 AM,BM 50 P AV ±0.2 2-φ50 8-φ18 196 φ15 66.8 ±0.2 31.8 56 spool shifting pressure B1 cracking:0.78MPa (8.0kgf/cm2) A1 9/16-18 UNF 102 B1 9/16-18 UNF 407 21 22 M3X/M3B-RG Series /DIMENSIONS Axial Piston Motor with Reduction Gear M3X/M3B-RG Series A 800 21.9(223) 20.6(210) 20.6(210) 19.6(199) 270 190 150 130 L /min 230 310 450 670 N・m 2,930 5,280 9,870 16,000 5.65 6.40 5.65 6.4 / total displacement cm3 840 1,610 3,010 5,120 / allowable radial force L 58,800 88,300 118,000 157,000 mm 89 95 113 126 kg 98 150 243 420 T N・m mm : deg. 2 × T × 10 3 N m × Z × cos F φJ K T N KAWASAKI parking brake no parking brake M3X200AP-RG03S5.7 M3X280※P-RG06S6.4 M3B280※P-RG06S6.4 M3X530※P-RG10S5.7 M3B530※P-RG10S5.7 M3X800AP-RG16S6.4 M3X800BP-RG16S6.4 M3B800AP-RG16S6.4 M3B800BP-RG16S6.4 W S 16 S 10 4 6. 6.4 5.7 06S RG RG RG .7 3S 5 RG 0 3,000 2,000 /size M3X200AP-RG03S5.7 4.9 × 10 4 (5) 9.8 × 10 4 (10) 14.7 × 10 4 (15) N (ton) radial force acting on the driving shaft 19.6 × 10 4 (20) (Note 1) The bearing life is in inverse proportion to the speed. (Note 2) If is larger, the bearing life becomes shorter. Other caution (Note 1) The life of the gears is influenced by the operating pressure. Please consult us, if necessary. (Note 2) Use gear oil equivalent to GL-3 or GL-4 of API classification. 23 O T:theoretical output torque N・m m:module mm Z:umber of teeth :standard pressure angle of cutter deg. ■The life obtained in this graph is for the speed of 50 min-1 and the load point of (spline center) 8,000 L10 bearing life L10 (hr) G /size 10,000 1,000 0 E ■Allowable theoretical force shown in the table depends on the distance of load center from mount flange. /BEARING LIFE 4,000 D C ■The theoretical radial force W acting on the driving shaft is calculated by the following formula. W= 6,000 B2 φI T: m: Z: m × Z × cos V B1 A φH 2 × T × 103 N fit with parking brake [M3B※※※※※-RG] L W= N parking brake ■Max. pressure and Max. speed are determined by RG specification. Please make sure the temperature of the RG shall not rise beyond 80 ℃. ■If the motor is used for the short operating periods such as used as winch motor and so on, the operating conditions may be beyond the rate pressure or max. speed mentioned above. In this case please inform us of the specific operating conditions. O M 533 / max. flow / mass E K 252 min−1 / load point S P D F M3X800-RG16S6.4 M3B800-RG16S6.4 149 / gear ratio view V G /max. speed / theoretical output torque V B2 L MPa (kgf/cm2) φR φJ / rated pressure cm3 B port φI /displacement M3X280-RG06S6.4 M3X530-RG10S5.7 M3B280-RG06S6.4 M3B530-RG10S5.7 V B1 C φH M3X200-RG03S5.7 /model B A port Q [M3X※※※※※-RG] /SPECIFICATIONS A C D E F G H I J K L 85 405 13 60 22 360 260 f7 268 122 103 569 616 95 463 511 14 70 25 394 320 f7 318 130 117 550 623 550 720 111 513 586 15 81 30 480 330 f7 415 165 154 164 623 739 108 586 598 20 75 179 460 380 f7 460 178 169 201 655 771 141 618 630 15 114 32 570 390 f7 464 178 169 P Q R A B1 119 443 130 501 549 154 B2 O ) 6ーφ22 (6 × 60 ° M3X280※P-RG06S6.4 10ーφ22 (10 × 36 ) ° M3B280※P-RG06S6.4 M3X530※P-RG10S5.7 12ーφ18 (12 × 30 ° ) M3B530※P-RG10S5.7 M3X800AP-RG16S6.4 16ーφ20 (16 × 22.5 ) ° M3X800BP-RG16S6.4 M3B800AP-RG16S6.4 12ーφ22 (12 × 30 ) ° M3B800BP-RG16S6.4 S (mm) M N 320 255 289 360 450 424 332 520 T 75 25 72 2 × 4ーM12 × 1.75 m = 2.5, z = 20 ( JIS D 2001) 75 25 72 2 × 4ーM12 × 1.75 m = 2.5, z = 20 ( JIS D 2001) 75 30 72 2 × 4ーM12 × 1.75 m = 3.75, z = 26 ( JIS D 2001) 75 102 30 32 72 92 2 × 4ーM12 × 1.75 2 × 4ーM16 × 2 m = 3.75, z = 29 ( JIS D 2001) 75 102 30 32 72 92 2 × 4ーM12 × 1.75 2 × 4ーM16 × 2 DP = 6/12, z = 26 ( SAE) Counter balance valve KDS30MR or brake valve B25C is directly attachable to M3 series motors. 24 K3X Series /SPECIFICATIONS Swash-Plate Type Axial Piston Motor K3X Series standard type /model K3X63 Vg /displacement n max / max. flow K3X112 K3X63 111 64 82 89 *1 31.4(320) 34.3(350) K3X80 K3X90 K3X112 89 111 *2 31.4(320) 82 31.4(320)*1 64 min−1 2,400 L /min 154 181 200 244 192 247 268 333 N・m 250 411 450 554 250 411 446 554 kW 63 95 100 128 79 129 140 174 max. /max. speed high speed type K3X90 cm3 rated pressure MPa (kgf/cm2) / rated torque The K3X series are newly developed motors for industrial machinery. The design is based on technology and experience of current K3V series for construction machinery or industrial machinery. K3X80 / rated power 3,000*2 3,000 L 0.3 0.5 0.3 0.5 N・m2 0.3 0.6 0.3 0.6 kg 23 / case volume / moment of inertia 34.3(350) 2,200 / mass 23 40 40 *1 For K3X63S with key type shaft, rated pressure is 24.5 MPa (250 kgf/cm2). *2 In case that the motor is used at the max. speed of 3,000min-1, rated pressure is 25.1 MPa (255 kgf/cm2), and at the rated pressure of 31.4 MPa (320 kgf/cm2), max. speed is 2,400min-1. /PERFORMANCE CURVE [K3X112 ] 1. High Efficiency and Reliability /Mechanical efficiency(%) p = 20MPa(204kgf/cm2) 80 90 89cm3 112 111cm3 power code, shaft code /DIMENSIONS A D2 -45 ℃≦θ≦80℃ 25 I M p id MPa(kgf/cm2) N・m(kgf・m) starting output torque 0.4 0.3 p bs 0.2 p id 0.1 0.0 00 100 200 /Shaft creep speed -0.1 400 300 /Radial load and bearing life 1,000,000 F symbole 4 3 2 1 0 0 5 (51) 10 (102) 15 (153) 20 (204) 25 (255) p b MPa(kgf/cm2) braking pressure units 1 100,000 4 5 5 10 40 pressure p 1+p 2 MPa(kgf/cm2) /Front bearing life K3X80 N 90 0 2 90 5,000 3 90 10,000 4 0 10,000 5 180 10,000 a = 42 mm V g = 111 cm3 n = 1,000 min-1 3 10,000 deg. 1 2 1,000 φQ Regarding , F and a, please refer to the figures of DIMENTIONS in page 25. /Rear bearing life 1,000,000 K3X80 K3X90 J 146.5 114.5 K3X63 K3X80/90/112 202.0 161.6 The calculated life(B10 life) shown in the graph is for speed No=1,000min-1 Calculation of life for a random speed N is follows. 100,000 10,000 N O H /Idle & boost-graph 5 (51) 4 (40) 3 (30) 2 (20) 1 (10) flow(L/min) 5 thread type L φD A G B p MPa(kgf/cm2) /Bearing life φK F E A 5 10 15 20 25 30 35 (51) (102) (153)(204)(255)(306)(357) 1,000,000 split type B oil seal: fluoro-rubber ◆ Main flange F /size 85% different pressure / split flange and clockwise rotation / standard / thread flange and clockwise rotation / split flange and anti-clockwise rotation / thread flange and anti-clockwise rotation C 100% idling pressure -30℃≦θ≦ 90℃ 0 1 2 3 a B [M3X112 S ] -20 ℃≦θ≦90℃ D1 /Starting mechanical efficiency 600 (60) 500 (50) 400 (40) 300 (30) 200 (20) 100 (10) 00 all seal parts: fluoro-rubber valve cover code and direction of rotation (A port :high press., view from shaft end) / standard type, key / standard / standard type, involute spline / high power type, key / high power type, involute spline 0 1 5 6 blank remarks P size 63 64cm3 80 82cm3 0 500 1,000 1,500 2,000 2,500 3,000 3,500 speed min−1 L10 bearing life L10 (hr) oil temp. code -20 ℃≦θ≦90℃ 70 speed min min−1 shaft creep speed K3X series -20 ℃≦θ≦90℃ 80 −1 /ORDERING CODE V1 p = 10MPa(102kgf/cm2) p = 30MPa(306kgf/cm2) 0 500 1,000 1,500 2,000 2,500 3,000 3,500 The motor has the drain port to be installed with shaft vertical. V2 p = 20MPa(204kgf/cm2) 90 70 3. Allowable to Use on Upward Motor Shaft Position marks oil temperature range p = 10MPa(102kgf/cm2) % volumetric efficiency 90 The motor shaft can withstand radial loads. But in this case, bearing life decrease. S - 1 0 0 M - D1 /Volumetric efficiency 100 p = 30MPa (306kgf/cm2) % mechanical efficiency 2. Allowable to Apply The Radial Force K3X 112 / The values given in the below figures are mean ones, and not guaranteed ones. 100 K3X series has high efficiency and high reliability by using common rotary parts of K3V Series pumps which are used widely for construction machines and have many years of experience. /oil viscosity:32mm2/s p bs MPa(kgf/cm2) min. boost idling pressure /FEATURES /oil temperature:50℃ (mm) C ΦD E F G H I J ΦK L M N O P Q 198 234 127 152.4 12.7 9.0 14 17 55.5 75.0 234 276 102 113 91 104 16 20 M10 M12 66 75 23.8 27.8 50.8 57.2 66 70 SAE3/4” ,1-1/16” -12UN-2B ,1-5/16”-12UN-2B SAE1” L= No N Lo K3X63 K3X112 100,000 10,000 K3X90 K3X63 K3X112 Lo: calculated life for No ( 1,000 Note ) p 1: p 2: inlet pressure outlet pressure 5 10 40 (51) (102) (408) p p pressure 1 2 MPa (kgf/cm2) 1,000 5 10 40 (51) (102) (408) p p pressure 1 2 MPa (kgf/cm2) 26 /OPERATION PRINCIPLE T = p ×V g 6.28 T: p: V g: N・m MPa As shown in the right, the high pressure oil passes through the inlet port (a) and flows into the cylinder block (2). Hydraulic force thus acts upon the piston (4), generating an axial force F. This force F is vector-analyzed through the shoe (5) into force F1 which is perpendicular to the swash plate (7), and force F2 which is a vertical force with respect to the output shaft. The reaction force of force F2 is transmitted via the piston to the cylinder block, generating a rotational force which turns the output shaft. These are 9 equally spaced pistons in the cylinder block. The pistons connected to the high pressure inlet port transmit rotational torque sequentially to the output shaft. Reversing the flow of operating oil causes the output shaft to rotate in reverse. The theoretical output torque (T ) is obtained by the following formula. cm3 T= 1 N・m = 0.10197 kgf・m /DISPLACEMENT CHANGING MECHANISM OF M3B SERIES p × V g 6.28 ◆ M3B280,530,800 The semi cylindrical slide plate, positioned at the both sides of the swash plate, supports the load, as a swash plate supporting mechanism. Two control pistons push swash plate opposite to each other. Displacement is changed by controlling the oil supply to the chambers to adjust the tilting angle of the swash plate. small control piston swash plate chamber valve cover chamber cylinder block release port a T :Theoretical output torque N・m p:Effective pressure difference MPa V g:Displacement per revolution cm 3 F 1 MPa = 10.197 kgf/cm 2 oil chamber piston outlet port inlet port brake piston brake spring driving shaft /PARKING BRAKE (Option) low press. oil high press. oil brake casing F2 F1 This is a negative type, oil-lubricated, multi-disc parking brake. Friction plates are cooled and lubricated by the drain oil of the hydraulic motor. The braking operation is as follows. The friction plates (14) which are splined to the joint (11) and the separator plates (13) which are splined to the valve cover (8) are placed alternately. If not in operation, the brake piston (10) is pushed leftward by the springs (3) and the resultant friction force between the friction and the separator plates restricts the driving shaft to rotate. On the other hand, a release pressure larger than the spring force is applied to the oil chamber (15) through the release port, the brake piston (10) moves rightward and clearance is formed between the plates. So the brake is released and the driving shaft can rotate freely. large control piston joint friction plate shoe semicylindrical side plate valve plate separator plate ◆ M3B200 The semi spherical pivot ball, positioned at the both sides of the swash plate, supports the load, as a swash plate supporting mechanism. The tilting angle of the swash plate diminishes by supplying the oil to the chamber of a control piston positioned at the swash plate. On the other hand, when oil is not supplied to the chamber, swash plate is retreated by the forces applied to the pistons and by the cylinder spring and the tilting angle becomes maximum. control piston stopper shoe cylinder block piston chamber cylinder spring driving shaft pivot ball swash plate 27 valve plate valve cover 28 /CAUTION FOR HANDLING WARNING CAUTION 5.Oil filling and air venting 1.Operating fluid and temperature range Please use antiwear hydraulic fluid as operating fluid. Before operation, be sure to fill the casing with oil through the drain port . Vent all air out of the motor and hydraulic circuit prior to operation. The insufficient amount of oil may cause the lubrication failure, resulting in the seizure of internal parts. The volume of the oil is shown in the SPECIFICATIONS as case volume. The allowable ranges of operating fluid are as follows. Viscosity:10∼1,000mm2/s(cSt) Temperature:−20∼ +80℃ In case of using special fluid (Phosphate ester compounds, water-glycol fluid, fatly acid ester compounds, etc.) please consult Kawasaki for instructions prior to use. WARNING 6.Parking brake CAUTION 2.Filtration For satisfactory service life of these motors application, the operating fluid should be controlled cleaner than the cleanliness level of NAS1638 Class9. Install a 10μm filter in the return circuit of respective actuators. WARNING WARNING 7.Radial and thrust load 3.Mounting Regarding the mounting direction, please refer to the below list. In case of the "Option" mentioned in the list, please consult Kawasaki. Alignment should be so carried out that the parallel error may be held within ±0.05mm. M3X/M3B M3X/M3B-RG K3X 动作 This brake should be used only for parking, are not for dynamic braking. In case of driving inertial load, measures such as the adoption of the time delay valve should be taken to prevent the parking brake from being activated before the inertial mass stops. Direction of the shaft M3X/M3B M3X/M3B-RG K3X Horizontal Standard Standard Standard Down ward Option Option Option Up ward − − Standard WARNING 4.Drain piping The motor's drain port, as shown in the following figure, should be so located that the casing can be filled with oil. Use a drain tube bigger in size than the motor's port. Keep the casing pressure normally below 0.2MPa (2kgf/cm2) and below 0.6MPa (6kgf/cm2) even at the peak. Bearing life against the radial load applied to the shaft is shown in the Performance curve for each motor type. If load point or load direction is different, please consult us. Do not apply thrust load to the shaft of these motors. Radial and thrust load may be applied to the output shaft of the reduction gears. Please refer to P23 for the relations between the radial load and the bearing life. CAUTION 8.Cavitation When the motor is operating in an overrunning (pumping) mode, then to prevent the occurrence of cavitation, a positive boost pressure is required at the suction port. The minimum boost pressure requirement shown in the model performance data is based on the regular operation. In case of a rapid change of the flow volume, more boost pressure must be applied. CAUTION 9.Back pressure The lower of the two main motor ports pressures should always be less than 2.5MPa (25kgf/cm2). Pressure higher than this could cause a possible reduction in motor performance. In case of any doubt please consult us. 29 30 / PIPING / Piping size / Manifold for conversion into SAE flange l1 drain port G3/8 special G1/2 G1/4 special G3/4 G1/4 special G3/4 G1/4 special G3/4 G1/4 M3B200 M3B280 M3B530 M3B800A M3B800B special G1/2 G1/4 special G1/2 G1/4 special G3/4 G1/4 special G3/4 G1/4 B G3/4 G1/4 SAE 3/4" SAE 1/2" G1/4 SAE 1" SAE 1/2" G1/4 special K3X63 K3X80,90,112 KSC19 KSC19L These manifolds are used to convert motor main ports into SAE flanges. pilot port, gage port, etc. special φd1 O A φd4 30° G3/4 l1 l2 l3 l4 l6 l7 150 75 100 37.5 27 M3B200 M3X200 150 75 102 37.5 27 M3X/B280 M3X/B530 152 75 102 37.5 27 M3X/B800A 9 82 14 41.0 57.2 27.8 75 62 25 35 2×4×M10-85 1" (*1) G1/4 9/16-18UNF (*2) G30 P11 906 (*3) 3724750-0615 9 82 16 41.0 57.2 27.8 75 72 25 35 2×4×M12-85 1" (*1) G1/4 9/16-18UNF (*2) G30 P11 906 (*3) 3724750-0616 9 96 17 48.5 66.7 31.8 79 72 28 45 2×4×M12-100 1-1/4" (*1) G1/4 9/16-18UNF (*2) G40 P11 906 (*3) 3724750-0617 M3X/B800B 202 102 120 50.0 27 9 96 21 48.5 66.7 31.8 102 92 30 45 2×4×M16-100 1-1/4" (*1) G1/4 9/16-18UNF (*2) G40 P11 906 (*3) 3724750-0618 m φd3 SAE 1" G1/8 SAE 1-1/4" SAE 3/8" φd6 SAE 1-1/4" G1/4, G3/4 G1 G1 φd8 m o p l7 q r s s p o 2 φd l1 l2 l3 l4 l5 l6 d1 d2 d3 d4 d5 d6 M3B200 M3X200 M3X/B280 M3X/B530 M3X/B800A 64 64 60 30 8.8 25 62 34.0 35 22 35.5 35 74 74 60 30 9.5 25 72 34.0 38 22 38.9 74 74 70 35 10.3 30 72 42.7 44 30 M3X/B800B 94 94 70 35 10.3 30 92 42.7 44 30 d7 d8 m n flange-sub KPM parts list (for one motor) 44.5 45.2 2×4×M10-40 G30 3703580-1668 40 47.6 48.4 2×4×M12-45 G35 3703580-1669 44.5 45 54.0 54.8 2×4×M12-45 G40 3703580-1670 44.5 45 54.0 54.8 2×4×M16-50 G40 3703580-1671 l8 l9 These flanges are attachable directly to the main ports of motors. r n A Flange for main ports / Flange for main ports model n φd1 l5 l3 n φd7 VBS-199 m l6 G1/4 l 9 l 10 l 11 l 12 d 1 d 2 d 3 l5 G3/8 SAE 1-1/2" l4 SAE 1-1/4" φd5 l6 FV30 G1/4 l 10 B25C B35C SAE 3/4" l3 G3/4 KDC28MR KDC30MR KDC40MR l8 (*1) SAE high pressure series flange 6000 psi/metric screw l1 (*2) SAE 3/8" (*3) SAE AS 586 l2 φd2 2 l5 model l4 main port l2 model M3X200 M3X280 M3X530 M3X800A M3X800B l 11 q A l 12 φd 3 / Flange for main ports (SAE standard) These flanges are based on SAE standard. SAE conversion manifolds are necessary for M3 series. / O-ring type thread connector These connectors are used to convert the drain ports, pilot ports, attached valves' piping ports, etc. into PT screws. size T1 T2 a b c d e f g h JIS 1/4" G1/4 RC1/4 12 17 29 5 11 19 19 P11 PSTB 1124-6 JIS 3/8" G3/8 RC3/8 12 19 31 8 12 22 22 P14 PSTB 1124-9 JIS 1/2" G1/2 RC1/2 16 22 38 10 15 27 27 P18 PSTB 1124-12 h 17 25 42 16 17 36 36 P24 PSTB 1124-19 G1 RC1 21 27 48 22 19 41 41 P29 PSTB 1124-25 9.9 19 28.9 7.0 12 17.4 22 906 (*1) PSTB 4043-6 RC1/2 11.1 22 33.1 10.0 15 22.2 26 908 (*1) PSTB 4043-8 1-1/16-12UN RC3/4 15.0 25 40.0 15.5 17 31.7 35 912 (*1) PSTB 4043-12 1-5/16-12UN 27 42.0 22.0 19 38.0 41 916 (*1) PSTB 4043-16 e T1 l3 l4 l5 d1 d2 3/4" (*1) 20 50 24 48 51 30 19 1" (*1) 25 55 27.8 54 57.2 40 1-1/4" (*1) 30 65 31.8 61 66.7 1-1/2" (*1) 35 75 36.5 70 79.4 d3 d4 d5 d6 d7 m n o flange-sub KPM parts list (for one motor) 16.2 27.2 36 74 11 3/4" 4 × M10-35 G25 3703580-1804 26 21.2 34.0 43 82 11 1" 4 × M10-40 G35 3703580-1805 45 32 29.9 42.7 50 96 14 1-1/4" 4 × M12-45 G40 3703580-1806 50 38 34.4 48.6 58 115 18 1-1/2" 4 × M16-55 G45 3703580-1807 (*1) SAE high pressure series flange (6000 psi) l2 T2 l1 l4 l3 30° 2 φf RC3/4 JIS 1" l2 φd G3/4 JIS 3/4" l1 flange size SAE 1" (*1) SAE AS 586 RC1 15.0 c g 15° 2.4 ± 0.05 31 l5 b φd6 SAE 3/4" a φd3 φd4 φd5 3/4-16UNF φd2 SAE 1/2" 4.1 9/16-18UNF RC3/8 φd1 SAE 3/8" 4-φd 1 hole 32 KAWASAKI SWASH-PLATE TYPE AXIAL PISTON MOTOR SERIES No. SPECIFICATION STUDIES. Customer : Machine Model : Application : Motor Model : ITEMS UNITS Displacement Rated MPa(kgf/cm2 ) Max. MPa(kgf/cm2 ) Rated L /min Max. L /min N・m(kgf-m) Max. Speed min-1 Radial Load and Load Point from Flange N(kgf) , mm Necessary・Unnecessary Parking Brake Brake Torque N・m(kgf-m) Release Pressure Rated MPa(kgf/cm2 ) Max. MPa(kgf/cm2 ) Required Bearing Life at Vg = REMARKS Necessary・Unnecessary Actual Output Torque 法兰盘 PRODUCT SPECIFICATION JUDGMENT cm3 Total Displacement (if Necessary) Flow Installation DWG. No. cm3 Reduction Gear Pressure REQUIREMENTS Date: cm3, hours p= MPa , n= min−1, etc. Hydraulic Fluid ISO Grade, Brand Oil Temperature Range ˚C mm2/S(cSt) Oil Viscosity Range USE CONDITION, DUTY CYCLE etc.(DESCRIBE in DETAIL) ITEM Optional Valve and Regulator Requirements Other Requirements 【 】 【Note】 DATE QUANTITY Sample Mass Production Sales Department KPM/ 33 KPM/ Flow of this specification sheet CUSTOMER KPM/SALES DEP. Machinery Engineering Dept KPM / MACH.ENG.DEP. 34
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