一般产业机械用 轴向柱塞马达

川崎重工业株式会社
一般产业机械用
轴向柱塞马达
精密机械公司
东京总公司
邮编 105-8315 东京都港区海岸1丁目14-5
电话: 03-3435-6862 传真: 03-3435-2023
神户总公司
邮编 650-8680 神户市中央区东川崎町1丁目1-3(神户水晶塔)
电话: 078-360-8605 传真: 078-360-8609
Axial Piston Motors
for General Industrial Machinery
西神户工厂
邮编 651-2239 神户市西区栌谷町松本234番地
电话: 078-991-1133 传真: 078-991-3186
福冈营业所
邮编 812-0011 福冈市博多区博多站前1丁目4-1(博多站前第一生命大厦9楼)
电话: 092-432-9561 传真: 092-432-9566
东京服务中心
邮编 272-0015 千叶县市川市鬼高4丁目9-2
电话: 047-379-8181 传真: 047-379-8186
今治服务中心
邮编 794-0028 爱媛县今治市北宝来町1丁目5-3(Gibraltar生命大厦、川崎商事内)
电话: 0898-22-2531 传真: 0898-22-2183
福冈服务中心
邮编 811-0112 福冈县粕屋郡新宫町下府2丁目10-17
电话: 092-963-0452 传真: 092-963-2755
http://www.khi.co.jp/kpm/
Precision Machinery Company
http://www.khi.co.jp/kpm/
Tokyo Head Office
1-14-5 Kaigan, Minato-ku, Tokyo 105-8315, Japan
Phone +81-3-3435-6862 Fax. +81-3-3435-2023
Kobe Head Office
Kobe Crystal Tower, 1-3 Higashikawasaki-cho 1-chome, Chuo-ku, Kobe 650-8680,
Japan
Phone +81-78-360-8607 Fax. +81-78-360-8609
Nishi-kobe Works
234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe 651-2239, Japan
Phone +81-78-991-1160 Fax. +81-78-991-3186
OVERSEAS SUBSIDIARIES
Kawasaki Precision Machinery (UK) Ltd.
Ernesettle Lane, Ernesettle, Plymouth, Devon, PL5 2SA United Kingdom
Phone +44-1752-364394 Fax. +44-1752-364816
http://www.kpm-eu.com
Kawasaki Precision Machinery (U.S.A.), Inc.
3838 Broadmoor Avenue S.E. Grand Rapids, Michigan 49512, U.S.A.
Phone +1-616-975-3100 Fax. +1-616-975-3103
http://www.kpm-usa.com
川崎精密机械(苏州)有限公司
中国江苏省苏州市高新区建林路668号 邮编215151
电话: 86-0512-6616-0365 传真: 86- 0512-6616-0366
川崎精密机械商贸(上海)有限公司
中国上海市黄埔区西藏中路168号 都市总部大楼17楼1701室 邮编200001
电话: 86-021-3366-3800 传真: 86-021-3366-3808
川崎春晖精密机械(浙江)有限公司
中国浙江省上虞市经济开发区亚厦大道200 邮编312300
电话: 86-0575-8215-6999 传真: 86-0575-8215-8699
Flutek, Ltd.
192-11, Shinchon-dong, Changwon, Kyungnam, 641-370, Korea
Phone +82-55-210-5900 Fax. +82-55-286-5557
Wipro Kawasaki Precision Machinery Private Limited
No. 15, Sy. No. 35 & 37, Kumbalgodu Industrial Area, Kumbalgodu Village, Kengeri Hobli,
Bangalore, – 560074 ,India
本产品样本所记载的内容,为了改进有无预告而改订、更改的情况。
Materials and specifications are subject to change without manufacturer's obligation.
本产品样本使用的是再生纸。
This catalog is printed on recycled paper.
Cat. No. 0A0000 Jul. '15
Printed in Japan
ON APPLICATION / USAGE
OF THE PRODUCTS
Although our products are designed on the basis of our
profound knowledge and long experience, and manufactured under the strict quality control system, the following must be taken into consideration in actual use.
The operating conditions of the products shown in
this catalog vary depending upon each application.
Therefore, the decision of the products' suitability to
the system considered must be made by the designer
of the hydraulic system and/or the person in charge of
determining the specification after making analysis
and conducting tests, if necessary. The study of the
specification shall be done based on the latest catalog and technical documents, and the system must be
composed taking into account situations regarding
the possibility of machine failure.
Prior to use of the products, descriptions given in the
SAFETY PRECAUTIONS must be observed for the
proper use.
The technical information in this catalog represents
typical characteristics and performance of the products, and is not guaranteed one.
In case the products are used in the following conditions or environments, please consult us prior to the
use.
Unspecified conditions or environments
Use for atomic power, aviation, medical treatment,
and/or food
Use likely to affect human beings or assets significantly or requiring particular safety
The information described in this catalog is subject to
change without notice.
For updated information, please consult us.
Before you use the product, you MUST read the operation or operators manual and MUST fully understand how to use the product.
To use the product safely, you MUST carefully read all Warnings and Cautions in this manual. You MUST also observe the related
regulations and rules regarding safety.
Cautions related to operation
WARNING er, otherwise you may be stuck by an
Pay enough attention on handling method
to avoid pinching hands or back problems
CAUTION that may be caused by heavy weight of
the product or handling posture.
Clean the threads and mounting surface
completely, otherwise you may experiCAUTION ence damages or oil leakage caused by insufficient tightening torque or broken seal.
Do not step on the product, hit it, drop it
or give strong outside force to it, as one of
Use the specified bolts and keep the specified tightening torque when you install
CAUTION
CONTENTS
page
ON APPLICATION / USE OF THE PRODUCTS ・
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SAFETY PRECAUTIONS ・
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WIDE VARIETY OF OUR SWASH-PLATE TYPE AXIAL PISTON MOTOR・
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・3
M3X
Fixed-Displacement Type Axial Piston Motor
M3X SERIES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・5
M3B
Variable-Displacement Type Axial Piston Motor
M3B SERIES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・11
M3X/M3B-RG
Axial Piston Motor with Reduction Gear
M3X / M3B SERIES・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・23
K3X
Swash-Plate Type Axial Piston Motor
K3X SERIES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・25
OPERATION PRINCIPLE ・
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PARKING BRAKE(Option) ・
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DISPLACEMENT CHANGING MECHANISM OF M3B SERIES ・
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CAUTION FOR HANDLING ・
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PIPING ・
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・31
SPECIFICATION STUDIES ・
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・34
1
Turn off the power before starting wiring
or other works related to the electric pow-
Use the safety equipment to avoid the injury when you operate the product.
CAUTION these actions may cause the failure of
work, damage or oil leakage.
Wipe the oil on the product or floor off
completely, as the oil creates slippery
CAUTION conditions that may result in dropping the
product or injuring.
Warnings and Cautions related to
installation and removal of the product
CAUTION
Installation, removal, plumbing, and wiring must be done by the certified person.
*CERTIFIED PERSON : a person who
has enough knowledge like a person who
is trained by Kawasaki’s hydraulic school.
Make it sure that the power of the hydraulic power unit is turned off and that
WARNING the electric motor or engine has completely stopped before starting installation or
removal. You must also check the system
pressure has dropped to zero.
electric shock.
CAUTION
CAUTION
CAUTION
CAUTION the product. Usage of unauthorized bolts,
lack of torque or excess of torque may
create problems such as failure of work,
damage and oil leakage.
Warnings and Cautions for operation
Never use the product not equipped with
anti-explosion protection in the circumDANGER stances of possible explosion or combustion.
Shield the rotating part such as motor
shaft and pump shaft to avoid injuries
WARNING caused by being caught of fingers or
Stop the operation immediately if you find
something wrong such as unusual noise,
WARNING oil leakage or smoke, and fix it properly. If
you continue operating, you may encounter damage, fire or injury.
Make it sure that plumbing and wiring are
correct and all the connection is tightened
CAUTION correctly before you start operating, especially if it is the first run.
Use the product under the specification
mentioned in the catalog, drawings and
specification sheet.
Keep your body off the product during
the operations as it may become hot and
burn your body.
Use the proper hydraulic oil, and maintain the contamination in the recommended level, otherwise it may not work or
be damaged.
Cautions related to maintenance
CAUTION
Never modify the product without
approval of Kawasaki.
Do not disassemble and assemble without approval by Kawasaki. It may cause
CAUTION troubles and failure, or it may not work
as specified. If it is necessary by all
means to disassemble and assemble, it
must be done by an authorized person.
Keep the product from dust and rust by
paying attention to the surrounding temCAUTION perature and humidity when you transport or store the product.
Replacing the seals may be required if
you use the product after long time storCAUTION age.
2
High-Performance Motors You Have Been Waiting for
/ FEATURES
Kawasaki Swash-Plate Type Axial Piston Motors
1. Wide variety variation
for General Use
Displacement
(cm3 )
General
Fixed
P rated= 31.4MPa (K3X series)
29.4MPa
20.6MPa ( Reduction gear type)
− 50
− 80
− 100
General
for Swing
for Travel
Variable
Fixed
P rated= 20.6 MPa (size 22,45)
Variable
P rated= 29.4 MPa
20.6 MPa (Reduction gear type)
P max. = 34.3MPa
P max. = 34.3 MPa
K3X63
K3X80
K3X90
K3X112
29.4 MPa (size 63,210)
32.4 MPa (size 130,180)
P max. = 24.5 MPa (size 22,45)
34.3 MPa (size 63,210)
39.2 MPa (size 130,180)
P rated= 34.3 MPa
Variable Displacement Motors
M3B series consists of 4 models with displacement
range from 195cm3 to 800cm3 and from 1,512cm3 to
5,120cm 3 for those with reduction gears. Several combinations of large and small displacements are available
along with a wide variation of regulators are also available for various control options.
P max. = 41.2 MPa
M2X 63
M5X 130
− 150
− 200
Fixed Displacement Motors
M3X series consists of 4 models and 10 displacement types ranging from 149cm3 to 800cm3. M3X with reduction gear series covers a displacement range from
845cm3 to 5,120cm3. K3X series is made up of 4 models
with displacement range from 63cm3 to 111cm3.
for Industrial Vehicles
2. Excellent self-priming capability
and max. speed (M3X, M3B, K3X)
M5X 180
M3X200
M3B 200
M3X280
M3B 280
M2X 210
MCB195
A spherical surface type valve plate and full-balancing
mechanism enhance self-priming capability and max.
speed.
− 250
3. High reliability based on long experience
− 500
−750
−1,000
−1,500
M3X530
M3B 530
M3X800
M3B 800
(M3X, M3B)
MCB 530
Building on the knowledge and experiences of reputed
MX/MB series, M3X/M3B series have been widely used
especially as winch motors.
4. Optional parts (M3X, M3B)
M3X200-RG 03S
with Reduction Gear
Built-in parking brake is available for M3X/M3B motors.
Various control valves are available for M3X/M3B
motors.
M2X63-RG06
M3X280-RG06S
with Reduction Gear
M3B 280-RG06S
with Reduction Gear
P rated = 28.0 MPa
5. Other motors
with Reduction Gear
M2X/M5X series motors are specifically designed for
swing function of construction machinery.
M5X130-RG10
with Reduction Gear
P rated = 27.4 MPa
−3,000
MCB series plug-in motors are available for traveling
construction machinery.
M5X180-RG16
Low speed, high torque radial piston motors are prepared for general industrial use.
with Reduction Gear
P rated = 24.0 MPa
M3X530-RG10S
M3B 530-RG10S
with Reduction Gear
with Reduction Gear
M5X180-RG20
with Reduction Gear
P rated = 29.4 MPa
M5X180-RG17C
−5,000
M3X800-RG16S
M3B 800-RG16S
with Reduction Gear
with Reduction Gear
with Reduction Gear
P rated = 23.0 MPa
M5X180-RG23C
with Reduction Gear
P rated = 24.5 MPa
−20,000
M3X280-RG100C
with Reduction Gear
P rated = 27.5 MPa
This catalog introduces motors for general use. (Colored in
3
M3X
M3X Series
M3B
M3B Series
M3X/M3B-RG
M3X/M3B-RG Series
in the above table.)
4
M3X Series
/SPECIFICATIONS
Fixed-Displacement Type Axial Piston Motor
M3X Series
/model
Vg
/displacement
M3X280
195
280
M3X530
n max
1,900
1,700
1,400
1,200
L /min
370
480
750
960
/ rated torque
N・m
910
1,310
2,500
3,750
/ rated power
kW
180
230
370
470
L
1.0
1.3
2.5
N・m2
1.4
3.0
7.3
/ case volume
/ moment of inertia
42
standard
with parking brake
mass
kg
displacement ( :
model
Vg
n max.
Vg
n max.
Vg
n max.
Vg
n max.
M3X280
1. Advanced Low Speed Characteristics
M3X530
New design which reduces pressure ripple and friction enabling expanded lower speed limit and smooth starting characteristics.
M3X800
195
149
cm3
2,140
min-1
280
252
1,700
1,770
533
499
(485)
467
1,400
1,400
1,420
1,450
800
751
(737)
701
1,200
1,230
1,240
1,270
qv =
min-1
output speed
n
N・m(kgf-m)
output torque
kW(PS)
output power
T
P
=
=
qv・1,000・ηv
T
Vg
n
V g・ p・ηhm
qv・ p
oil seal: fluoro-rubber
blank
-20 ℃≦θ≦90℃
D1
-30℃≦θ≦ 90℃
D2
-45 ℃≦θ≦80℃
A port
N
overall efficiency
B 接口
B port
K
φM
[M3X※※※BPN]
A
P
B
D
J
E
S
mechanical efficiency
E
B
D
J
φI
φI
C
S
H
all seal parts: fluoro-rubber
-20 ℃≦θ≦90℃
A 接口
volumetric efficiency
ηt
O
-20 ℃≦θ≦90℃
V1
60
MPa(kgf/cm 2)
effective pressure difference
ηhm
9,550
・ηt
G
V2
=
60,000
min−1
speed
ηv
T・n
cm 3
N・m
torque
p
2・π
2π・T・n
displacement
H
fit with a parking brake
C
remarks
A
P
Vg
φF
standard
V g・n
G
oil temp. code
marks oil temperature range
n
permissible pressure, speed related
1,000・ηv
/DIMENSIONS
[M3X※※※ACN]
optional function code
A
B
=
=
M3X 530 - A C N - 485 - 001A - D3
533cm3
800cm3
n max.
O
L/min
required input flow
/ORDERING CODE
530
800
p n = constant
rated pressure
φF
4 models and 10 capacity motors are carried in 149 - 800
cm 3. Installation is the same as current MX series. Larger
capacity is possible with reduction gears RG series.
(Refer to page 23)
200
280
133
195
/CALCULATION FORMULA
3. Best Fit
size
195cm3
280cm3
14
max. pressure
1,900
2. High Speed Operation
New materials enable an increase in the maximum speed
which has 1.5times of current MX series.
M3X series
p
/ standard)
max. speed
3.8
90
134
62
80
/M3X Optional capacities
/FEATURES
800
min−1
/ max. flow
M3X200
533
34.3(350)
max.
/max. speed
fit with parking brake
M3X800
29.4(300)
rated
pressure
MPa (kgf/cm2)
The M3X series are newly developed motors for construction machinery, industrial machinery or other applications.
The design based on technology and experience of
current MX series is more compact and enables a speed
range.
M3X200
cm3
shaft code
C
P
1
(mm)
JIS involute spline (external)
(standard)
design code
JIS involute spline (internal)
optional capacity
JIS straight key
showed only optional capacity
N
M
5
clockwise rotation (standard)
anti-clockwise rotation
/size
A
M3X200ACN 107
M3X200APN 49
M3X280ACN 98
M3X280BPN 33
M3X530ACN 123
M3X530BPN 38
M3X800ACN 130
M3X800BPN 45
B
C
D
E
F
G
H
I
263
263
290
290
316
413
350
461
50
35
45
44
54
55
62
62
225
225
252
252
278.5
278.5
312.5
325
20
20
22
22
24
24
27
27
160
160
200
200
250
250
280
280
115
115
130
130
165
165
178
178
110
110
124
124
154
154
169
169
224
224
268
268
335
335
376
376
J
K
75
4-φ18
4-φ18
75
4-φ17
75
4-φ17
75
4-φ22
75
4-φ22
75
4-φ22
75
4-φ22 102
L
M
N
O
P
S
2×4, M12-17.5
2×4, M12-17.5
2×4, M12-17.5
2×4, M12-17.5
2×4, M12-17.5
2×4, M12-17.5
2×4, M12-17.5
2×4, M16-23
72
72
72
72
72
72
72
92
22
22
25
25
30
30
28
30
190
190
230
230
280
280
310
310
9
9
11
11
19
19
16
16
m=2.5, z=16
m=2.5, z=13
m=2.5, z=16
m=2.5, z=16
m=2.5, z=20
m=2.5, z=20
m=3, z=19
m=3, z=19
6
M3X Series
0
400
800
85%
2
3
4
1,000
5 10 40
pressure p1+p 2 MPa(kgf/cm2)
p id
0
100
M3X280
ー0.1
(ー1.0)
400
200
300
flow(L /min)
4
3
2
1
0
0
5
(51)
%
volumetric efficiency
p = 20MPa(204kgf/cm2)
70
60
80
6
70
800
1,200
1,600
speed min−1
2,000
/Starting mechanical efficiency
1,000,000
F
symbole
800
(80)
400
(40)
200
(20)
00
L10
bearing life L10 (hr)
100%
85%
1
100,000
3
10,000
4
5 10 40
0.0
(0)
p bs
p id
0
100
200
300
flow(L /min)
ー0.1
(ー1.0)
400
min−1
shaft creep speed
1
(10.2)
/Shaft creep speed
4
3
2
1
0
0
5
(51)
10
15
20
(102) (153) (204)
2
p b MPa(kgf/cm )
braking pressure
N
25
(255)
0
500
0.10
(1.0)
0.05
(0.5)
p id
p bs
0
200
400
600 800 1,000 1,200 1,400 1,600
flow(L/min)
80
L/min
outer leakage
F
5
0.00
10,000
4
/Shaft creep speed
5
4
3
2
1
0
0
5
(51)
10
15
20
(102) (153) (204)
p b MPa(kgf/cm2)
braking pressure
100
50
90
p =10MPa(102kgf/cm2) p =20MPa 2 p =30MPa
40
(204kgf/cm )
(306kgf/cm2)
80
30
70
20
p =30MPa(306kgf/cm2)
p =20MPa(204kgf/cm2)
60
1,000
speed min−1
50
1,500
0
/Starting mechanical efficiency
4,500
(450)
3,500
(350)
100%
2,500
(250)
85%
1,500
(150)
25
(255)
/Volumetric efficiency
70
500
500
1,000
speed min−1
10
p =MPa(102kgf/cm2)
0
1,500
/Radial load and bearing life
1,000,000
100,000
units
1
5
0.2
(2.0)
2
(20.4)
1
(10.2)
0.1
(1.0)
p id
p bs
0
200
400
600
800
flow(L/min)
0
1,000
deg.
N
90
0
2
90 9,000
3
90 18,000
4
0 18,000
5
180 18,000
a = 99 mm
V g = 800 cm3
n = 1,000 min-1
3
10,000
4
5 10 40
5
10
15
20
25
30
35
(51) (102)(153)(204)(255)(306)(357)
different pressure p MPa(kgf/cm2)
F
symbole
1
2
1,000
0
N
90
0
2
90 9,000
3
90 18,000
4
0 18,000
5
180 18,000
a = 96 mm
V g = 533 cm3
n = 1,000 min-1
Regarding , F and a, please
refer to the figures in page 9.
p =20MPa(204kgf/cm2)
0
deg.
pressure p 1+p 2 MPa(kgf/cm2)
p =10MPa(102kgf/cm2)
0
units
1
3
5 10 40
p =30MPa
(306kgf/cm2)
90
500
(50)
0
p =10MPa(102kgf/cm2)
0
1,500
1
2
5
10
15
20
25
30
35
(51) (102)(153)(204)(255)(306)(357)
different pressure p MPa(kgf/cm2)
1
(10.2)
0
1,000
speed min−1
/Radial load and bearing life
/Idle & boost-graph
Regarding , F and a, please
refer to the figures in page 9.
5
p bs MPa(kgf/cm2)
min. boost idling pressure
0.1
(1.0)
5
pressure p1+p 2 MPa(kgf/cm2)
deg.
90
0
2
90 7,000
3
90 14,000
4
0 14,000
5
180 14,000
a = 75.5 mm
V g = 280 cm3
n = 1,000 min-1
2
1,000
5
10
15
20
25
30
35
(51) (102)(153)(204)(255)(306)(357)
different pressure p MPa(kgf/cm2)
2
(20.4)
units
1
10
p =20MPa(204kgf/cm2)
1,000
0
/Radial load and bearing life
1,600
(160)
1,200
(120)
100%
2
(20.4)
50
p =10MPa(102kgf/cm2)
0
800
1,200 1,600 1,800
speed min−1
400
60
100,000
60
200
20
p =30MPa(306kgf/cm2)
/Mechanical efficiency(%)
2
p =20MPa(204kgf/cm2)
0
70
1,000,000
100
60
50
400
4
p =30MPa(306kgf/cm2)
30
symbole
M3X800
p id MPa(kgf/cm2)
%
mechanical efficiency
N・m(kgf・m)
starting output torque
p =20MPa
8
p =10MPa(102kgf/cm2)(204kgf/cm2)p =30MPa
(306kgf/cm2)
90
80
50
1,500
85%
10
/Idle & boost-graph
p id MPa(kgf/cm2)
25
(255)
/Volumetric efficiency
p = 30MPa
(306kgf/cm2)
0
idling pressure
20
(204)
100
p = 10MPa(102kgf/cm2)
0
15
(153)
1,000
speed min−1
1,000
(100)
p b MPa(kgf/cm )
braking pressure
50
7
10
(102)
/Mechanical efficiency(%)
80
500
2,000
(200)
2
100
90
0
/Starting mechanical efficiency
0
idling pressure
p bs
60
3,000
(300)
%
mechanical efficiency
0.0
(0)
/Shaft creep speed
min−1
shaft creep speed
1
(10.2)
Regarding , F and a, please
refer to the figures in page 9.
5
p bs MPa(kgf/cm2)
min. boost idling pressure
p id MPa(kgf/cm2)
idling pressure
0.1
(1.0)
N
90
0
2
90 7,000
3
90 14,000
4
0 14,000
5
180 14,000
a = 82 mm
V g = 195 cm3
n = 1,000 min-1
5
10,000
5
10
15
20
25
30
35
(51) (102)(153)(204)(255)(306)(357)
different pressure p MPa(kgf/cm2)
2
(20.4)
units
1
1
deg.
L /min
outer leakage
0
100,000
/Idle & boost-graph
0
F
symbole
100%
70
/Radial load and bearing life
1,000,000
L10
bearing life L10 (hr)
N・m(kgf・m)
starting output torque
/Starting mechanical efficiency
p =10MPa(102kgf/cm2)
50
1,200
speed min−1
p =10MPa(102kgf/cm2) p =30MPa
(306kgf/cm2)
p =20MPa(204kgf/cm2)
40
L /min
outer leakage
50
2,000
80
L10
bearing life L10 (hr)
1,200
1,600
speed min−1
N・m(kgf・m)
starting output torque
800
p id MPa(kgf/cm2)
400
N・m(kgf・m)
starting output torque
0
1
p = 20MPa(204kgf/cm2)
p = 10MPa(102kgf/cm2)
0
1,600
2,000
%
volumetric efficiency
60
1,000
(100)
800
(80)
600
(60)
400
(40)
200
(20)
0
2
p =30MPa(306kgf/cm2)
50
90
p =20MPa(204kgf/cm2)
L10
bearing life L10 (hr)
70
90
min−1
shaft creep speed
3
p =30MPa
(306kgf/cm2)
%
volumetric efficiency
80
60
50
p = 20MPa(204kgf/cm2)
4
/Volumetric efficiency
100
pressure p 1+p 2 MPa(kgf/cm2)
/Idle & boost-graph
/Shaft creep speed
Regarding , F and a, please
refer to the figures in page 9.
5
min−1
shaft creep speed
p = 10MPa(102kgf/cm2)
70
p =30MPa
(306kgf/cm2)
100
p bs MPa(kgf/cm2)
min. boost idling pressure
p = 20MPa(204kgf/cm2)
p =10MPa
(102kgf/cm2)
90
%
volumetric efficiency
%
mechanical efficiency
80
/Mechanical efficiency(%)
5
%
mechanical efficiency
p =30MPa
(306kgf/cm2)
90
M3X530
/Volumetric efficiency
100
p bs MPa(kgf/cm2)
min. boost idling pressure
/Mechanical efficiency(%)
100
idling pressure
M3X200
/oil temperature:50℃
/oil viscosity:32mm2/s
The values given in the below figures are mean ones, and not guaranteed ones.
L/min
outer leakage
/PERFORMANCE CURVE
4
3
2
1
0
0
5
(51)
10
(102)
15
(153)
20
(204)
25
(255)
p b MPa(kgf/cm2)
braking pressure
8
M3X Series
/PARKING BRAKE
/BEARING LIFE
■The calculated life(B10 life) shown in the graph is for speed
No=1,000min-1
Calculation of life for a random speed N is as follows.
( )
No
L=
× Lo
N
/Front bearing life
L12-G
L6-G
L10
bearing life L10 (hr)
530
800
10,000
valve release
1,320
660
3,770
2,820
1,410
L12-G
L6-G
L16-G
5,010
L16-G
H16-G H12-G
L6-G
H16-G H12-G H6-G
H6-B
H6-B
(standard)
10
(102)
p 1+ p 2 MPa (kgf/cm2)
pressure
100
(1,020)
1
(10.2)
10
(102)
p 1+ p 2 MPa (kgf/cm2)
pressure
(Note)
p1:
:inlet pressure
100
(1,020)
:L※※ ー G
PR3
PR
DR3
DR
p 2:
DR1 PR1
(DR2) (PR2)
:outlet pressure
A
■In case that radial load is applied, you are requested to install the motor so as to place the radial load toward the arrow direction shown in below. Please refer to the relevant
list of each motor for allowable radial load.
:H※※ ー G
F
DR2
PR2
DR3
DR2
DR3
DR2
PR
PR1
DR3
DR1
DR1
(DR2)
tilting direction mark
a
A
KAWASAKI
B
F
:H6 ー B
brake order code
DR
DR3
AM
BM
AV
9
DR3
KAWASAKI
PR
brake order code
[M3X 280 ]
a
DR1
PR1
B
DR
tilting direction mark
L6-G
/Outline view of brake port
brake order code
/RADIAL LOAD
[M3X 200 ]
[M3X 530 ]
[M3X 800 ]
L12-G
(standard)
(Note1) The mechanical brakes of M3X/M3B series shall be used for parking
only so please make sure not to apply the brakes when motors are
driving.
(Note2) In case of low pressure release type, brake release shall be conducted
by providing hydraulic oil pressured more than stroke end pressure and
less than 7.8 MPa (80kgf/cm2)
Please note that effective pressure is the differential pressure between
brake release and drain.
(Note3) In case of motors with H6-B as brake model code, release pressure is
provided from traveling counterbalance valve, and the brake is automatically released.
/Hydraulic symbols
1,000
1,880
L6-G
PR3
1,000
1
(10.2)
3,770
L12-G
high press.
800
10,000
(standard)
high press.
200
530
100,000
L16-G
pilot release
280
100,000
1,750
2.3(23) 1.8(18) 0.9(9) 3.0(31) 2.3(23) 1.2(12) 3.1(32) 2.3(23) 1.2(12) 3.1(32) 2.3(23) 1.2(12)
1,000,000
200
280
L10
bearing life L10 (hr)
530
stroke end
L16-G
/Rear bearing life
1,050
M3X800 / M3B800
1.8(18) 1.4(14) 0.7(7) 2.3(23) 1.8(18) 0.9(9) 2.4(25) 1.8(18) 0.8(8) 2.4(25) 1.8(18) 0.8(8)
low press. (standard)
◆
1,000,000
1,400
M3X530 / M3B530
cracking
calculated life for No
brake order code
◆
N・m
/brake torque
brake release
pressure
MPa (kgf/cm2)
M3X280 / M3B280
M3B200
/model
DR1
(DR2)
DR1
KAWASAKI
BV
10
M3B Series
/SPECIFICATIONS
Variable-Displacement Type Axial Piston Motor
M3B Series
M3B200
M3B280
M3B530
M3B800
max. V g, max.
195
280
533
800
min. V g, min.
106
93
178
267
/model
displacement
cm3
rated
pressure
MPa (kgf/cm2)
32.0
35.0
max.
34.3(350)
35.0
1,900
1,700
1,400
1,200
n 2, max. at ≦ 1/2 V g, max.
2,930
2,200
1,700
1,500
L /min
370
480
750
960
/ rated torque
N・m
990
1,340
2,500
3,750
/ rated power
kW
200
240
370
470
/ max. flow
fit with parking brake
29.4(300)
30.0
n 1, max. at V g, max.
max. speed
min−1
The M3B Series are variable displacement type motors
with the same rotary components of M3X Series which
enable the advanced low speed characteristic and high
speed operation.
The design of various displacement control is based
on current MB Series. The range of displacement is
100%–33% with 3 types of various displacement control
regulators. Electric displacement control is also possible.
/Regulator
/ case volume
/ moment of inertia
L
1.6
2.2
4.2
N・m2
1.4
3.0
7.3
standard
with parking brake
mass
kg
M3B
93
110
72
88
A : Directional control valve
Shifts displacement small or large by remote control signal.
B : Sequence control regulator
Automatically shifts displacement small or
large depending on the load.
6.3
C : Speed & CHP control regulator
Maintains constant horsepower regardless
of the load.Controls displacement at any
position by pilot pressure. The pilot pressure can be controlled by a solenoid-operated directional control valve or a pressure-reducing valve.
CHP : Constant horsepower
14
147
189
235
277
/M3B Optional capacities
( :
/ standard)
max. speed
displacement
model
V g,1
/FEATURES
M3B200
1. Advanced Low-Speed Characteristics
New design which reduces pressure ripple and friction enabling expanded lower speed limit and smooth starting characteristics.
2. High-Speed Operation
M3B280
M3B530
New materials and enlargement of variable displacement
range have enabled the higher maximum speed. The ratio of
large to small displacement is enlarged from 2 (old model/MB
series) to 3.
M3B800
3
195 cm
nx,max. 1,900 min-1
V g,2 127 116 106
2,930
nx,max. 2,790
V g,1 280 252
nx,max. 1,700 1,770
V g,2 200 166 149
nx,max. 1,940 2,060 2,110
V g,1 533 485 477
nx,max. 1,400 1,420 1,430
V g,2 370 340 327
nx,max. 1,580 1,630 1,640
V g,1 800 751 737
nx,max. 1,200 1,230 1,240
V g,2 554 533 500
nx,max. 1,380 1,400 1,430
3. Various Displacement Control Regulator (3 Type)
A : Directional control valve
B : Sequence control regulator
C : Speed & CHP control regulator
max. pressure
140 132 115 99
2,200
93
315 280 267 242 214 192
1,660
1,700
653
1,300
470 434 420 400 369 321
1,500
1,450 1,480 1,490
permissible pressure, speed related
267
a
D
G
O
P
Q
I
φE
H
φφ
M
F
F
view V
N
B
D
N
11
-30℃≦θ≦ 90℃
-45 ℃≦θ≦80℃
design code
JIS involute spline (internal)
JIS straight key
small displacement
(standard)
large displacement
MADE IN JAPAN
P
M3B200AP
M3B200BP
M3B280AC
M3B280BP
M3B530AC
M3B530BP
M3B800AC
M3B800BP
A
port K
port J
F
a
/size
A
40
40
98
33
97
38
124
20
S
A
O
B
V
B
286
368
338
405
389
486.5
429
540
C
56
56
45
51
54
55
64
64
D
249
249
299.5
299.5
351.5
351.5
391.5
404
E
200
200
200
200
250
250
280
280
N
D
N
I
φH
C
S
Q
D1
B
NO.
φM
-20 ℃≦θ≦90℃
fit with a parking brake
JIS involute spline (external)
φE
oil seal: fluoro-rubber
blank
φH
C
φH
KAWASAKI
HEAVY INDUSTRIES,LTD.
TYPE
C
[M3B 280 BP]
I
F
1
all seal parts: fluoro-rubber
-20 ℃≦θ≦90℃
I
V
USE FOR
S
P
F
A
O
G
B
port
φL
S
C
B
F
144
144
130
130
165
165
178
178
G
70
70
95
95
119
119
130
130
G
H
250
250
268
268
335
335
376
376
V
L
P
-20 ℃≦θ≦90℃
V1
J
D
φ
C
V2
D2
shaft code
remarks
A
port
A
O
Q
marks oil temperature range
[M3B 200 BP]
[M3B 530 BP]
[M3B 800 BP]
B
Q
A
F
[M3B 200 AC]
[M3B 530 AC]
[M3B 800 AC]
[M3B 280 AC]
oil temp. code
standard
permissible pressure, speed related
/DIMENSIONS
V
M3B 530 - A C - 533 / 178 - 001A - D3
A
B
n x, max. n max.
178
φE
(Refer to next page)
/ORDERING CODE
200
280
530
800
n
n
n 1, max. n 2, max.
V
The pilot pressure can be controlled by a solenoid-operated
directional control valve or a pressure-reducing valve.
size
195cm3 ∼106cm3
280cm3 ∼ 93cm3
533cm3 ∼178cm3
800cm3 ∼267cm3
optional function code
V g, max.
V g, x
1/2V g, max.
rated pressure
4. Electric Displacement Control
M3B series
Vg
p n = constant
φE
双速换向阀
p
view V
I
4-φ22
4-φ22
4-φ17
4-φ17
4-φ22
4-φ22
4-φ22
4-φ22
J
75
75
75
75
75
75
75
102
P
K
2×4, M10-17.5
2×4, M10-17.5
2×4, M12-17.5
2×4, M12-17.5
2×4, M12-17.5
2×4, M12-17.5
2×4, M12-17.5
2×4, M16-23
L
62
62
72
72
72
72
72
92
M
22
22
25
25
30
30
28
30
N
236
236
250
250
300
300
345
345
O
9
9
9
9
15
15
16
16
P
110
110
80
80
126
126
133.5
133.5
Q
198
198
255
255
289
289
330
330
G
(mm)
S
m=2.5, z=16
DP=12/24, z=17
m=2.5, z=16
m=2.5, z=16
m=2.5, z=20
m=2.5, z=20
m=3,
z=19
m=3,
z=19
12
M3B Series
M3B280
p = 30MPa
80
60
2
p = 10MPa(102kgf/cm2)
50
2,000
0
500
1,000
speed min
80
p = 20MPa(204kgf/cm2)
p = 10MPa(102kgf/cm2)
60
1,500
2,000
2,500
6
3,000
500
1,000
1,500
0
3,000
2,500
p = 10MPa(102kgf/cm2)
70
/Radial load
500
No radial load shall be applied to M3B200.
0
5
10
15
20
25
30
35
(51) (102)(153)(204)(255)(306)(357)
0.08
(0)
3
(30)
0.06
(0)
p bs(195∼106cm )
3
0.04
(0)
195cm3
1
(10)
0.02
(0)
0
100
200
300
Lo
V g,1
N2
3
2
1
0
0
5
(51)
10
(102)
15
(153)
20
(204)
25
(255)
p b MPa(kgf/cm )
braking pressure
2
refer to this graph
max. displacement
0
2,500
2,000
10
p = 10MPa(102kgf/cm2)
8
p = 20MPa
(204kgf/cm2)
80
p = 30MPa(306kgf/cm2)
6
p = 30MPa(306kgf/cm )
2
70
4
p = 20MPa(204kgf/cm2)
60
2
50
500
1,000
1,500
2,000
0
2,500
500
1,000
1,500
0
2,500
2,000
speed min−1
100%
140cm3
85 %
100 %
93cm3
70 %
400
(40)
0
M3B280
100,000
M3B800
M3B800
10,000
M3B530
M3B530
100,000
0.1
(1.0)
4
(40)
0.08
(0)
p bs(280∼93cm3)
3
(30)
93cm3
2
(20)
140cm3
0.04
(0)
280cm3
1
(10)
0
0
100
200
0.06
(0)
300
400
0.02
(0)
0.0
500
deg.
N
90
0
90 7,000
3
90 14,000
4
0 14,000
5
180 14,000
a = 75.5 mm
V g = 280 cm3
n = 1,000 min-1
2
3
5
10,000
4
5 10 40
pressure p 1+p 2 MPa(kgf/cm2)
p MPa(kgf/cm2)
5
(51)
units
1
2
/Idle & boost-graph
p id MPa(kgf/cm2)
M3B200
1
1,000
5
10
15
20
25
30
35
(51) (102) (153)(204)(255)(306)(357)
/Rear bearing life
F
symbole
100 %
280cm3
85 %
800
(80)
0
/Radial load
1,000,000
different pressure
M3B200
Regarding , F and a, please refer
to the figures of DIMENTIONS in page 12.
/Shaft creep speed
5
4
3
2
1
0
0
5
(51)
10
(102)
15
20
(153) (204)
25
(255)
p b MPa(kgf/cm2)
braking pressure
flow(L/min)
(
Note )
p 1:
p 2:
13
1,500
90
p = 10MPa(102kgf/cm2)
400
/Front bearing life
Lo
1,000
speed min
70
60
500
/Starting mechanical efficiency
idling pressure
・
0
2
1,600
(160)
1,200
(120)
M3B280
V g,x
2
speed min−1
1,000,000
The calculated life (B10 life) shown in the graph is for speed
No = 1,000min-1
Calculation of life for a random speed N and a random
displacement is as follows.
p = 20MPa(204kgf/cm2)
−1
p = 20MPa(204kgf/cm2)
flow(L /min)
/Bearing life
4
70
2,500
(306kgf/cm )
0
4
0.0
0
Lx =
speed min−1
2,000
80
/Shaft creep speed
min−1
shaft creep speed
4
(40)
106cm
6
p = 30MPa(306kgf/cm2)
5
p bs MPa(kgf/cm2)
min. boost idling pressure
0.1
(1.0)
N0
1,500
50
5
(51)
2
(20)
p = 30MPa
(306kgf/cm2)
p = 10MPa(102kgf/cm2)
p MPa(kgf/cm2)
3
8
p = 20MPa
(204kgf/cm2)
100
90
93cm3
(33%)
/Idle & boost-graph
V g,1
1,000
100
85%
10
80
50
0
%
mechanical efficiency
100%
2
60
50
106cm3
0
2,000
1,500
p = 10MPa(102kgf/cm2)
N・m(kgf・m)
starting output torque
N・m(kgf・m)
starting output torque
2,000
p = 20MPa(204kgf/cm2)
60
100%
85%
1,000
(102kgf/cm )
100
90
p = 30MPa
different pressure
p id MPa(kgf/cm2)
p = 20MPa(204kgf/cm )
2
speed min
195cm3
500
speed min
p = 30MPa
(306kgf/cm2)
80
−1
/Starting mechanical efficiency
idling pressure
140cm3
(50%)
2
0
p = 10MPa(102kgf/cm2)
−1
90
p = 10MPa(102kgf/cm2)
speed min−1
1,000
(100)
800
(80)
600
(60)
400
(40)
200
(20)
4
p = 30MPa(306kgf/cm2)
pressure p1+p 2 MPa(kgf/cm2)
50
1,000
2
0
2,000
4
p = 20MPa(204kgf/cm2)
p = 10MPa
100
8
80
60
50
p = 30MPa(306kgf/cm )
speed min
10
p = 30MPa
p = 20MPa
(204kgf/cm2) (306kgf/cm2)
70
1,500
L10
bearing life L10 (hr)
70
%
volumetric efficiency
%
mechanical efficiency
90
(306kgf/cm2)
500
50
1,000
6
70
50
500
8
(306kgf/cm )
2
60
0
p = 20MPa(204kgf/cm2)
2
80
60
speed min
p = 30MPa
0
70
p = 30MPa
p = 10MPa(102kgf/cm2)
−1
p = 10MPa
100 (102kgf/cm2)
90
p = 10MPa(102kgf/cm2)
−1
100
0
1,500
80
min−1
shaft creep speed
1,500
p = 20MPa(204kgf/cm )
2
p bs MPa(kgf/cm2)
min. boost idling pressure
1,000
%
mechanical efficiency
500
0
2,000
L/min
outer leakage
0
280cm3
(100%)
p = MPa(204kgf/cm2)
−1
106cm3
(59%)
4
p = 30MPa(306kgf/cm2)
90
%
volumetric efficiency
70
60
50
6
%
mechanical efficiency
p = 10MPa(102kgf/cm2)
70
(306kgf/cm )
10
2
90
8
(306kgf/cm2)
L/min
outer leakage
p = 20MPa(204kgf/cm2)
%
volumetric efficiency
%
mechanical efficiency
80
p = 30MPa
p = 20MPa(204kgf/cm )
p = 10MPa(102kgf/cm2) p = 30MPa
90
/Volumetric efficiency
100
2
(306kgf/cm2)
90
/Mechanical efficiency(%)
100
10
%
volumetric efficiency
100
100
L/min
outer leakage
/Volumetric efficiency
%
volumetric efficiency
/Mechanical efficiency(%)
L/min
outer leakage
M3B200
195cm3
(100%)
/oil temperature:50℃
/oil viscosity:32mm2/s
The values given in the below figures are mean ones, and not guaranteed ones.
L /min
outer leakage
/PERFORMANCE CURVE
inlet pressure
outlet pressure
0
5
(51)
10
40
(102)
(408)
pressure p 1 p 2 MPa (kgf/cm2)
5
(51)
10
40
(102)
(408)
pressure p 1 p 2 MPa (kgf/cm2)
14
M3B Series
M3B800
p = 20MPa(204kgf/cm2)
80
%
volumetric efficiency
%
mechanical efficiency
p = 20MPa(204kgf/cm2)
90
p = 10MPa(102kgf/cm2)
70
60
p = 10MPa(102kgf/cm2)
40
p = 30MPa
(306kgf/cm2)
80
30
70
20
p = 30MPa(306kgf/cm2)
60
p = 30MPa(306kgf/cm2)
90
800cm3
(100%)
p = 20MPa(204kgf/cm2)
80
50
90
p = 10MPa(102kgf/cm2)
70
60
10
p = 20MPa(204kgf/cm2)
/Volumetric efficiency
100
100
p = 20MPa(204kgf/cm2)
40
p = 30MPa
p = 10MPa(102kgf/cm2)
(306kgf/cm2)
80
30
70
20
p = 30MPa(306kgf/cm2)
60
10
p = 10MPa(102kgf/cm2)
50
500
1,000
speed min−1
1,500
0
speed min−1
100
500
p =10MPa(102kgf/cm2)
60
50
70
50
500
1,000
1,500
2,000
0
500
1,000
speed min
100
100
p =20MPa(204kgf/cm )
2
70
p =10MPa(102kgf/cm )
2
60
40
80
p = 30MPa(306kgf/cm2) 30
1,200
1,600
70
60 p = 20MPa(204kgf/cm2)
10
0
500
1,000
speed min−1
/Starting mechanical efficiency
N・m(kgf・m)
starting output torque
3,000
(300)
L10
bearing life L10 (hr)
100,000
10,000
p MPa(kgf/cm )
4
178cm3
2
(20)
0.06
(0)
267cm3
p bs(533∼178cm3)
533cm3
1
(10)
0
200
400
flow(L /min)
600
0.04
(0)
0.02
(0)
0.0
800
80
p = 20MPa(204kgf/cm )
2
70
p = 10MPa(102kgf/cm2)
60
N
2
1
5
(51)
10
(102)
15
(153)
20
(204)
p b MPa(kgf/cm2)
braking pressure
25
(255)
1,000
speed min
500
1,000
1,500
1,500
0
2,000
50
40
p = 20MPa
(204kgf/cm2)
80
p = 30MPa(306kgf/cm2)
30
p = 30MPa(306kgf/cm2)
70
20
p = 20MPa(204kgf/cm2)
60
2,000
10
p = 10MPa(102kgf/cm2)
0
500
1,000
speed min−1
1,500
0
2,000
/Radial load and bearing life
1,000,000
100 %
800cm3
85 %
2,500
(250)
100%
400cm3
85 %
100 %
267cm3
70 %
1,500
(150)
500
(50)
00
100,000
1
0.1
(1.0)
4
(40)
0.08
(0)
3
(30)
p bs(800∼267cm3)
267cm
3
0.06
(0)
400cm3
2
(20)
800cm3
0.04
(0)
0.02
(0)
1
(10)
0
200
400
600
800
0.0
1,000
3
deg.
N
90
0
2
90 9,000
3
90 18,000
4
0 18,000
5
180 18,000
a = 92 mm
V g = 800 cm3
n = 1,000 min-1
5
10,000
5 10 40
pressure p 1+p 2 MPa(kgf/cm2)
p MPa(kgf/cm )
5
(51)
units
1
4
2
F
symbole
2
1,000
5
10
15
20
25
30
35
(51) (102) (153)(204)(255)(306)(357)
different pressure
0
−1
p = 10MPa(102kgf/cm2)
/Idle & boost-graph
3
0
500
50
Regarding , F and a, please refer
to the figures of DIMENTIONS in page 12.
4
0
p = 10MPa(102kgf/cm2)
0
/Starting mechanical efficiency
p id MPa(kgf/cm2)
0.08
(0)
10
90
/Shaft creep speed
min−1
shaft creep speed
4
(40)
p = 20MPa(204kgf/cm )
2,000
4,500
(450)
3,500
(350)
5
p bs MPa(kgf/cm2)
min. boost idling pressure
p id MPa(kgf/cm2)
/Idle & boost-graph
0.1
(1.0)
3
5 10 40
pressure p1+p 2 MPa(kgf/cm2)
2
5
(51)
3
(30)
F
deg.
90
0
2
90 9,000
3
90 18,000
4
0 18,000
5
180 18,000
a = 70 mm
V g = 533 cm3
n = 1,000 min-1
1,000
5
10
15
20
25
30
35
(51) (102) (153)(204)(255)(306)(357)
different pressure
units
1
20
2
speed min−1
2
5
1,500
(306kgf/cm2)
0
symbole
1
1,000
50
0
2,000
30
p = 30MPa(306kgf/cm2)
70
100
/Radial load and bearing life
100%
267cm3
85 %
100 %
178cm3
70 %
0
1,500
1,000,000
100 %
533cm3
85 %
2,000
(200)
idling pressure
(33%)
20
p = 30MPa(306kgf/cm2)
2,000
(204kgf/cm2)
80
50
500
90
N・m(kgf・m)
starting output torque
800
40
p = 30MPa(306kgf/cm2)
60
100
267cm3
50
p = 20MPa
p = 30MPa
90
speed min−1
15
50
idling pressure
400
p = 10MPa
(102kgf/cm2)
speed min−1
50
0
p =10MPa(102kgf/cm2)
0
p = 10MPa(102kgf/cm2)
50
0
50
p = 20MPa(204kgf/cm2)
80
1,000
(100)
500
(50)
0
0
2,000
p = 10MPa(102kgf/cm2)
p =30MPa(306kgf/cm2)
%
volumetric efficiency
(33%)
%
mechanical efficiency
178cm3
70
0
1,500
90
p =20MPa(204kgf/cm )
speed min−1
−1
90
1,500
p =30MPa
(306kgf/cm2)
2
60
1,000
speed min
80
10
p = 10MPa(102kgf/cm2)
%
mechanical efficiency
0
400cm3
(50%)
20
p = 30MPa(306kgf/cm2)
2
60 p = 20MPa(204kgf/cm )
30
L /min
outer leakage
70
(204kgf/cm2)
80
500
−1
100
90
%
mechanical efficiency
p=20MPa(204kgf/cm )
80
p = 30MPa(306kgf/cm2)
p = 20MPa
0
100
L/min
outer leakage
%
volumetric efficiency
%
mechanical efficiency
267cm3
(50%)
40
90
2
1,500
speed min
50
p=30MPa(306kgf/cm2)
90
1,000
−1
p = 10MPa
(102kgf/cm2)
100
p = 10MPa(102kgf/cm2)
50
50
0
%
volumetric efficiency
0
1,500
%
volumetric efficiency
1,000
L10
bearing life L10 (hr)
500
Regarding , F and a, please refer
to the figures of DIMENTIONS in page 12.
/Shaft creep speed
5
min−1
shaft creep speed
0
p = 20MPa(204kgf/cm2)
p bs MPa(kgf/cm2)
min. boost idling pressure
50
L/min
outer leakage
(306kgf/cm )
2
90
/Mechanical efficiency(%)
50
%
mechanical efficiency
p = 30MPa
100
L/min
outer leakage
100
/Volumetric efficiency
%
volumetric efficiency
/Mechanical efficiency(%)
L/min
outer leakage
M3B530
533cm3
(100%)
/oil temperature:50℃
/oil viscosity:32mm2/s
The values given in the below figures are mean ones, and not guaranteed ones.
L /min
outer leakage
/PERFORMANCE CURVE
4
3
2
1
0
0
5
(51)
10
(102)
15
20
(153) (204)
25
(255)
p b MPa(kgf/cm )
braking pressure
2
flow(L/min)
16
M3B Series
/REGULATORS
/Pilot Control
code
control type
function & features
control curve
Vg , 1
1
two position negative
displacement shifts
(pressure control type)
Vg , 2
1.8 MPa
Two prior set displacements are shifted negatively by varying pilot
pressure. Hydraulic pressure from 2.5 to 5.0 MPa shall be provided as pilot
pressure.
pi
2位置负排量的切换
Vg , 2
V
356mA(1.2 MPa)
, V g,1(100%) 644mA(3.5 MPa)
, V g,2(33%)
Displacement is determined between two prior set volumes in inverse
proportion to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall
be provided as pilot pressure.
Standard set conditions:
356mA(1.2 MPa)
, V g,1(100%) 644mA(3.5 MPa)
, V g,2(33%)
, V g,x(50%)
319mA(0.9 MPa)
, V g,1(100%) 393mA(1.5 MPa)
581mA(3.0 MPa)
, V g,x(50%) 626mA(3.4 MPa)
, V g,2(33%)
Displacement is determined among three prior set volumes in inverse
proportion to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall
be provided as pilot pressure.
Standard set conditions:
319mA(0.9 MPa)
, V g,1(100%) 393mA(1.5 MPa)
, V g,x(50%)
, V g,2(33%)
581mA(3.0 MPa)
, V g,x(50%) 4 626mA(3.4 MPa)
Vg , 1
two position negative
displacement control
Vg , 2
I
Vg , 1
4
three position negative
displacement control
Vg , x
Vg , 2
I
5
6
Vg , 1
two position positive
displacement shifts
(elctorical control type)
Two prior set displacements are shifted positively by varying voltage.
Hydraulic pressure from 2.5 to 5.0 MPa shall be provided as pilot pressure.
Vg , 2
V
Vg , 1
two position positive
displacement control
Vg , 2
I
100mA(3.5 MPa)
, V g,2(33%)
509mA(1.2 MPa)
, V g,1(100%)
Vg , 1
7
three position positive
displacement control
Vg , x
Vg , 2
I
156mA(3.4 MPa)
, V g,2(33%)
469mA(1.5 MPa)
, V g,x(50%)
244mA(3.0 MPa)
, V g,x(50%)
539mA(0.9 MPa)
, V g,1(100%)
Displacement is determined between two prior set volumes in proportion
to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall be
provided as pilot pressure.
Standard set conditions:
100mA(3.5 MPa)
, V g,2(33%)
509mA(1.2 MPa)
, V g,1(100%)
Displacement is determined among three prior set volumes in proportion
to electric current. Hydraulic pressure from 4.0 to 5.0 MPa shall be
provided as pilot pressure.
Standard set conditions:
156mA(3.4 MPa)
, V g,2(33%)
244mA(3.0 MPa)
, V g,x(50%)
539mA(0.9 MPa)
, V g,1(100%)
469mA(1.5 MPa)
, V g,x(50%)
(Note1) The regulator in M3B motor operates choosing the higher
pressure port between A and B port. If the servo pressure
does not hold more than 2 MPa, servo pressure must be
provided.
If you need to shorten the time of shifting displacement,
proper servo pressure must be provided. (Refer to below fig.)
(Note2) Pilot control section in M3B motor controls pilot second pressure negatively.
Negative displacement control of Code No.2-4 may be conducted by providing pilot second pressure directly without using solenoid operated switching valve or solenoid operated
proportional valve.
(Note3) Small displacement instruction must be provided on the pilot
control side before using automatic control operation. Automatic control operation precedes pilot control operation.
(Note4) The automatic controller of Code No. b and c operates
choosing the higher pressure port between A and B port.
The regulator operated by the differential pressure Ip1-p2I is
also available as optional function and if necessity arises,
please contact us.
/Automatic Control
b
c
p 2-1
sequence control
Vg , 1
p 1-2
p 2-1
constant horsepower
control
max. pressure
T
Vg , x
Vg , 2
p 2-1 = 25 MPa, p 1-2 = 4.3 MPa
T
p 2-1 = 25 MPa
(3.9MPa in case
of inverse proportion)
rated voltage
DC24V
rated consuming
electric power
≦17W(24V, 20℃)
standard connector
M3B280,530,800
/M3B200 Regulators
No.
1a
code No.
1b
/ connector shape
80Hz / 200mA P-P
circuit
diagram
(q1)
Z02M-GY(2P)
Mitsubishi Cable Co.,
q1
B
5
10
(51)
(102)
p
pressure MPa (kgf/cm2)
A
A
DR
B
B
Ps
q2
Pi
A
A
M3B280
4c
B
Pi
A
0
DR
Ps
q1
Ps
q1
q2
q2
q1
q2
Pi2
Pi2
B
0
5
10
(51)
(102)
p
pressure MPa (kgf/cm2)
DR
q2
Pi
M3B530
3c
Ps
q1
B
cable color blue
0
M3B800
1
1
A
Ps
17.5Ω
(20℃)
M3B200
V g : 195 116 cm3
2c
DR
(q2)
c
(q2)
c
2b
DR
(q1)
Z02M-GY(2P)
Mitsubishi Cable Co.,
2
V g : 100 50 %
2
3
DR
DR2
DR1
M3B200
V g :116 195 cm3
/M3B280, 530, 800 Regulators
1a
DR
700mA
4
0
Displacement varies in order to maintain the pressure in line with the load.
The motor maintains small displacement operation until the pressure increases to a certain point, and then shifting into a large displacement operation.
Standard set conditions: p 2-1 = 25 MPa
V g ,1
13.7MPa
13.7MPa
During small displacement operation, when the load increases and the
pressure reaches to a certain point, the motor shifts into large displacement
operation. Since then the motor maintains the large displacement operation
until the pressure declines to a certain point.
Standard set conditions: p 2-1 = 25 MPa, p 1-2 = 4.3 MPa
Vg , 2
3
5
without automatic control
Solenoid operated switching valve specifications Solenoid operated proportional valve specifications
17
/Tilting time, pressure related
function & features
control curve
tilting time
a
control type
t (sec.)
code
t (sec.)
3
Two prior set displacements are shifted negatively by varying voltage.
Hydraulic pressure from 2.5 to 5.0 MPa shall be provided as pilot pressure.
Vg , 1
two position negative
displacement shifts
(elctorical control type)
tilting time
2
Pi1
B
A
Pi1
Pi1
Pi2
Pi2
Pi1
cable color red
18
M3B Series
KDC
■Various control valves, attachable direct to flanges of
M3X/M3B series, are available.
PiA
TYPE
30.9MPa (315kgf/cm2)
39
BM
8-M12
Pa'
PB
PL
PA
BM
151
50.8 ±0.2
60
66.7 ±0.2
B
25
84
191
hydraulic symbol
PP
Pia
Pib
R
a
AM
BM
G 3/8
Pio
◆ KDC40MR
Pa'
Pb'
8-M12
BM
AM
φ35
φ35
496
Applicable to M3X/B 530, 800
max. flow of relief valve
set pressure of relief valve (at 0.4∼0.6L/min)
cracking pressure of spool
59
BM
AM
cracking pressure of check valve
PB
75
PA
a1
361
202
100
41
125
/ Valve specifications
max. pressure
PL
Reverse connection type of A type
:M3X/B 530, 800
max. flow
Pio
/AX type
15
PL
φ7
2
a M12×P1.75
R
20.4∼29V
PA,PB,PA',PB',Pa',Pb',Pia,Pib,Pio,PP:G1/4
P,PG,R:G3/4
A
22
59
P
DC24V
with anti surge
A
B
PP
PG
φ7
2
voltage variation range
b1
hydraulic symbol
218.5
solenoid rated voltage
80
31.8±0.2
a
191
a1
36cc/min
(at 28cst, 2.9MPa(30kgf/cm2)
leakage
42
2×4-M12×1.75
a1
8.3MPa (85kgf/cm2)
max. pressure
110
±0.25
36.5
G 1/4
98
51
34.3MPa (350kgf/cm2)
79.38 ±0.25
/ Solenoid valve specifications
G 3/8
164
780L/min
300L/min
27.5MPa (280kgf/cm2)
0.69MPa
(7kgf/cm2)
B
A
φ
38
103
pressure for free mode switch port (Pio)
(Pio)max.+
2.9MPa (30kgf/cm2)
A
a
70
230
switch operation pressure of port relief
2.5∼4.9MPa
(25∼50kgf/cm2)
B
φ72
2×4-M16×P2.0
AM
BM
a
b1
φ98
0.03MPa (0.3kgf/cm2)
22
129.4
M16×P2.0
a
G1/4
70
0.5∼2.4MPa
(5∼16kgf/cm2)
8
φ2
/A type
2-φ40
spool spring force (lock)
a1
G 3/8
a1,b1
AM
b1
191
70
42
295
BM
14
0.5∼1.6MPa
(150∼315kgf/cm2)
AM
AM
BM
Pia
140
Pb'
0.03MPa (0.3kgf/cm2)
15
P
257
spool spring force (free)
Pib
Pio
1.5MPa (15kgf/cm2)
allowable back pressure
38
Pia
PA'
HEAVY INDUSTRIES,LTD.
14.7∼30.9MPa
(150∼315kgf/cm2)
Pib
PB'
b1
a M12×P1.75
PA'
KAWASAKI
set pressure range of main relief valve
cracking pressure of check valve
PP
34.3MPa (350kgf/cm2)
0.7MPa (7kgf/cm2)
cracking pressure of spool
PB'
±0.2
500 L/min
max. flow
PG
PP
295
164
80
31.8
34.3MPa (350kgf/cm2)
set pressure of relief valve (at 30l/min)
TYPE
200 L/min
rated flow
PA, PB
φ40
110
2×4-M12×1.75
G 3/8
/ Valve specifications
max. pressure
USE FOR
NO.
30.9MPa
max. pressure
Applicable to M3X/B 200, 530, 800
R
R
(315kgf/cm2)
a1,b1
2-φ50
/ Valve specifications
G1/4
φ28
Swing control valve able to switch neutral
free and lock.
a
12
φ28
P
AM
BM
◆ KDC30MR
PG
PP
PB
PA
◆ KSC19L
(7kgf/cm2)
A
φ6
2
M10×P1.5
191
PG
PiA
AM
0.7MPa (7kgf/cm2)
a
:M3X/B 280, 530, 800
PiB
PA,PB,PiA,PiB,PP:G1/4
P,PG,R:G3/4
cracking pressure of spool
0.7MPa
B
59
P
14.7∼30.9MPa
(150∼315kgf/cm2)
2-φ40
PP
set pressure of relief valve (at 30l/min)
cracking pressure of check valve
112
14.7∼30.9MPa
(150∼315kgf/cm2)
0.29∼2.51MPa
(3∼25.6kgf/cm2)
pilot pressure
P
φ19
b1
hydraulic symbol
75
1.5MPa (15kgf/cm2)
allowable back pressure
PP
187
set pressure range of main relief valve
PiA
R
G1/4
350 L/min
max. flow
14
rated flow
PiB
PG
PP
200 L/min
PB
USE FOR
NO.
HEAVY INDUSTRIES,LTD.
φ72
PiB
34.3MPa
max. pressure
PA
b1
(350kgf/cm2)
49
140
KAWASAKI
Swing control valve of neutral free type.
BM
53
84
R
max. pressure
86
2-φ35
AM
211
◆ KSC19
19
Applicable to M3X/B 200
/ Valve specifications
211
257.5
147
75
23.8 ±0.2
:M3X/B 200
/Swing control valve
/ Valve specifications
2×4-M10×P1.5
◆ KDC28MR
(Note) Some combinations of motors and valves need conversion plates.
KSC
/Counter balance valve for winch
66.7 ±0.2
/VARIOUS VALVES to CONTROL MOTORS
b1
G 1/4
20
M3B Series
/Counter balance valve for driving
B
VB
P1
RC1/4
Built-in shock-less relief valve enables
smooth deceleration. This valve also automatically releases negative break in motor.
AM
BM
2-φ40
P
This valve prevents cavitation.
φ15
AM
A1
◆ VBS-199
P
B1
34.3MPa (350kgf/cm2)
max. pressure
:M3X/B 530, 800
P1
/ Valve specifications
cracking pressure of check valve
AV BV
A1
hydraulic symbol
B1
B1
A1
A
B
0.03MPa (0.3kgf/cm2)
hydraulic symbol
A, B,A1,B1, C:G1
5.3
240 L/min
AM
C
780 L/min
max. flow
Applicable to M3X/B 530, 800
350 L/min
max. flow
2x4-M12
316
30.9MPa (315kgf/cm2)
max. pressure
107
27.8
±0.2
C
2
41.5
BV
74
67
179
57.2 ±0.2
50
8-φ20
P BM φ72
AM
φ72
B1
A1
φ40
A1,B1
37.5
14
reseat:0.78MPa (8.0kgf/cm2)
AV
153
2-φ25
cracking:0.91MPa (9.3kgf/cm2)
C
112
Ps=30.9MPa (315kgf/cm )
set pressure of relief valve
spool shifting pressure
BM
/ Valve specifications
BM
◆ B25C
rated flow
/Check valve block
75
A1
G1/8
B1
G1/8
303
61
◆ B35C
B
75
197
A
A(B)
5
84
:M3X/B 530, 800
Applicable to M3X/B 530, 800
/ Valve specifications
rated flow
max. flow
max. pressure
set pressure of relief valve
AM
380 L/min
BM
P1
500 L/min
34.3MPa (350kgf/cm2)
Ps=36.3MPa (370kgf/cm2)
A1
P1
9/16-18 UNF
reseat:0.69MPa (7.0kgf/cm2)
2x4-M12
123.5
400
32
2-φ
20
90
BV
φ9
2
AM,BM
50
P
AV
±0.2
2-φ50
8-φ18
196
φ15
66.8 ±0.2
31.8
56
spool shifting pressure
B1
cracking:0.78MPa (8.0kgf/cm2)
A1
9/16-18 UNF
102
B1
9/16-18 UNF
407
21
22
M3X/M3B-RG Series
/DIMENSIONS
Axial Piston Motor with Reduction Gear
M3X/M3B-RG Series
A
800
21.9(223)
20.6(210)
20.6(210)
19.6(199)
270
190
150
130
L /min
230
310
450
670
N・m
2,930
5,280
9,870
16,000
5.65
6.40
5.65
6.4
/ total displacement
cm3
840
1,610
3,010
5,120
/ allowable radial force
L
58,800
88,300
118,000
157,000
mm
89
95
113
126
kg
98
150
243
420
T
N・m
mm
:
deg.
2 × T × 10 3 N
m × Z × cos
F
φJ
K
T
N
KAWASAKI
parking brake
no parking brake
M3X200AP-RG03S5.7
M3X280※P-RG06S6.4
M3B280※P-RG06S6.4
M3X530※P-RG10S5.7
M3B530※P-RG10S5.7
M3X800AP-RG16S6.4
M3X800BP-RG16S6.4
M3B800AP-RG16S6.4
M3B800BP-RG16S6.4
W
S
16
S
10
4
6.
6.4
5.7
06S
RG
RG
RG
.7
3S 5
RG 0
3,000
2,000
/size
M3X200AP-RG03S5.7
4.9 × 10 4
(5)
9.8 × 10 4
(10)
14.7 × 10 4
(15)
N (ton)
radial force acting on the driving shaft
19.6 × 10 4
(20)
(Note 1) The bearing life is in inverse proportion to the speed.
(Note 2) If is larger, the bearing life becomes shorter.
Other caution
(Note 1) The life of the gears is influenced by the operating pressure.
Please consult us, if necessary.
(Note 2) Use gear oil equivalent to GL-3 or GL-4 of API classification.
23
O
T:theoretical output torque
N・m
m:module
mm
Z:umber of teeth
:standard pressure angle of cutter deg.
■The life obtained in this graph is for the speed of 50 min-1
and the load point of (spline center)
8,000
L10
bearing life L10 (hr)
G
/size
10,000
1,000
0
E
■Allowable theoretical force shown in the table depends on
the distance of load center from mount flange.
/BEARING LIFE
4,000
D
C
■The theoretical radial force W acting on the driving shaft is
calculated by the following formula.
W=
6,000
B2
φI
T:
m:
Z:
m × Z × cos
V
B1
A
φH
2 × T × 103 N
fit with parking brake
[M3B※※※※※-RG]
L
W=
N
parking brake
■Max. pressure and Max. speed are determined by RG
specification. Please make sure the temperature of the RG
shall not rise beyond 80 ℃.
■If the motor is used for the short operating periods such as
used as winch motor and so on, the operating conditions
may be beyond the rate pressure or max. speed mentioned above.
In this case please inform us of the specific operating conditions.
O
M
533
/ max. flow
/ mass
E
K
252
min−1
/ load point
S
P
D
F
M3X800-RG16S6.4
M3B800-RG16S6.4
149
/ gear ratio
view V
G
/max. speed
/ theoretical output torque
V
B2
L
MPa (kgf/cm2)
φR
φJ
/ rated pressure
cm3
B port
φI
/displacement
M3X280-RG06S6.4 M3X530-RG10S5.7
M3B280-RG06S6.4 M3B530-RG10S5.7
V
B1
C
φH
M3X200-RG03S5.7
/model
B
A port
Q
[M3X※※※※※-RG]
/SPECIFICATIONS
A
C
D
E
F
G
H
I
J
K
L
85
405
13
60
22
360
260 f7
268
122
103
569
616
95
463
511
14
70
25
394
320 f7
318
130
117
550
623
550
720
111
513
586
15
81
30
480
330 f7
415
165
154
164
623
739
108
586
598
20
75
179
460
380 f7
460
178
169
201
655
771
141
618
630
15
114
32
570
390 f7
464
178
169
P
Q
R
A
B1
119
443
130
501
549
154
B2
O
)
6ーφ22 (6 × 60 °
M3X280※P-RG06S6.4 10ーφ22 (10 × 36 )
°
M3B280※P-RG06S6.4
M3X530※P-RG10S5.7
12ーφ18 (12 × 30 °
)
M3B530※P-RG10S5.7
M3X800AP-RG16S6.4 16ーφ20 (16 × 22.5 )
°
M3X800BP-RG16S6.4
M3B800AP-RG16S6.4 12ーφ22 (12 × 30 )
°
M3B800BP-RG16S6.4
S
(mm)
M
N
320
255
289
360
450
424
332
520
T
75
25
72
2 × 4ーM12 × 1.75
m = 2.5, z = 20
( JIS D 2001)
75
25
72
2 × 4ーM12 × 1.75
m = 2.5, z = 20
( JIS D 2001)
75
30
72
2 × 4ーM12 × 1.75
m = 3.75, z = 26
( JIS D 2001)
75
102
30
32
72
92
2 × 4ーM12 × 1.75
2 × 4ーM16 × 2
m = 3.75, z = 29
( JIS D 2001)
75
102
30
32
72
92
2 × 4ーM12 × 1.75
2 × 4ーM16 × 2
DP = 6/12, z = 26
( SAE)
Counter balance valve KDS30MR or brake valve B25C is
directly attachable to M3 series motors.
24
K3X Series
/SPECIFICATIONS
Swash-Plate Type Axial Piston Motor
K3X Series
standard type
/model
K3X63
Vg
/displacement
n max
/ max. flow
K3X112
K3X63
111
64
82
89
*1
31.4(320)
34.3(350)
K3X80
K3X90
K3X112
89
111
*2
31.4(320)
82
31.4(320)*1
64
min−1
2,400
L /min
154
181
200
244
192
247
268
333
N・m
250
411
450
554
250
411
446
554
kW
63
95
100
128
79
129
140
174
max.
/max. speed
high speed type
K3X90
cm3
rated
pressure
MPa (kgf/cm2)
/ rated torque
The K3X series are newly developed motors for industrial
machinery.
The design is based on technology and experience of
current K3V series for construction machinery or industrial machinery.
K3X80
/ rated power
3,000*2
3,000
L
0.3
0.5
0.3
0.5
N・m2
0.3
0.6
0.3
0.6
kg
23
/ case volume
/ moment of inertia
34.3(350)
2,200
/ mass
23
40
40
*1
For K3X63S with key type shaft, rated pressure is 24.5 MPa (250 kgf/cm2).
*2
In case that the motor is used at the max. speed of 3,000min-1, rated pressure is 25.1 MPa (255 kgf/cm2), and at the rated pressure of 31.4 MPa (320 kgf/cm2), max. speed is 2,400min-1.
/PERFORMANCE CURVE
[K3X112 ]
1. High Efficiency and Reliability
/Mechanical efficiency(%)
p = 20MPa(204kgf/cm2)
80
90 89cm3
112 111cm3
power code, shaft code
/DIMENSIONS
A
D2
-45 ℃≦θ≦80℃
25
I
M
p id MPa(kgf/cm2)
N・m(kgf・m)
starting output torque
0.4
0.3
p bs
0.2
p id
0.1
0.0
00
100
200
/Shaft creep speed
-0.1
400
300
/Radial load and bearing life
1,000,000
F
symbole
4
3
2
1
0
0
5
(51)
10
(102)
15
(153)
20
(204)
25
(255)
p b MPa(kgf/cm2)
braking pressure
units
1
100,000
4
5
5 10 40
pressure p 1+p 2 MPa(kgf/cm2)
/Front bearing life
K3X80
N
90
0
2
90 5,000
3
90 10,000
4
0 10,000
5
180 10,000
a = 42 mm
V g = 111 cm3
n = 1,000 min-1
3
10,000
deg.
1
2
1,000
φQ
Regarding , F and a, please refer
to the figures of DIMENTIONS in page 25.
/Rear bearing life
1,000,000
K3X80
K3X90
J
146.5 114.5
K3X63
K3X80/90/112 202.0 161.6
The calculated life(B10 life) shown in the graph
is for speed No=1,000min-1
Calculation of life for a random speed N is
follows.
100,000
10,000
N
O
H
/Idle & boost-graph
5
(51)
4
(40)
3
(30)
2
(20)
1
(10)
flow(L/min)
5
thread type
L
φD
A
G
B
p MPa(kgf/cm2)
/Bearing life
φK
F
E
A
5
10
15
20
25
30
35
(51) (102) (153)(204)(255)(306)(357)
1,000,000
split type
B
oil seal: fluoro-rubber
◆ Main flange
F
/size
85%
different pressure
/ split flange and clockwise rotation
/ standard
/ thread flange and clockwise rotation
/ split flange and anti-clockwise rotation
/ thread flange and anti-clockwise rotation
C
100%
idling pressure
-30℃≦θ≦ 90℃
0
1
2
3
a
B
[M3X112 S ]
-20 ℃≦θ≦90℃
D1
/Starting mechanical efficiency
600
(60)
500
(50)
400
(40)
300
(30)
200
(20)
100
(10)
00
all seal parts: fluoro-rubber
valve cover code and direction of rotation
(A port :high press., view from shaft end)
/ standard type, key
/ standard
/ standard type, involute spline
/ high power type, key
/ high power type, involute spline
0
1
5
6
blank
remarks
P
size
63 64cm3
80 82cm3
0 500 1,000 1,500 2,000 2,500 3,000 3,500
speed min−1
L10
bearing life L10 (hr)
oil temp. code
-20 ℃≦θ≦90℃
70
speed min
min−1
shaft creep speed
K3X series
-20 ℃≦θ≦90℃
80
−1
/ORDERING CODE
V1
p = 10MPa(102kgf/cm2) p = 30MPa(306kgf/cm2)
0 500 1,000 1,500 2,000 2,500 3,000 3,500
The motor has the drain port to be installed with shaft
vertical.
V2
p = 20MPa(204kgf/cm2)
90
70
3. Allowable to Use on Upward Motor Shaft Position
marks oil temperature range
p = 10MPa(102kgf/cm2)
%
volumetric efficiency
90
The motor shaft can withstand radial loads. But in this case,
bearing life decrease.
S - 1 0 0 M - D1
/Volumetric efficiency
100
p = 30MPa
(306kgf/cm2)
%
mechanical efficiency
2. Allowable to Apply The Radial Force
K3X 112
/ The values given in the below figures are mean ones, and not guaranteed ones.
100
K3X series has high efficiency and high reliability by using
common rotary parts of K3V Series pumps which are used
widely for construction machines and have many years of
experience.
/oil viscosity:32mm2/s
p bs MPa(kgf/cm2)
min. boost idling pressure
/FEATURES
/oil temperature:50℃
(mm)
C
ΦD
E
F
G
H
I
J
ΦK
L
M
N
O
P
Q
198
234
127
152.4
12.7
9.0
14
17
55.5
75.0
234
276
102
113
91
104
16
20
M10
M12
66
75
23.8
27.8
50.8
57.2
66
70
SAE3/4”
,1-1/16”
-12UN-2B
,1-5/16”-12UN-2B
SAE1”
L=
No
N
Lo
K3X63
K3X112
100,000
10,000
K3X90
K3X63
K3X112
Lo:
calculated life for No
(
1,000
Note )
p 1:
p 2:
inlet pressure
outlet pressure
5
10
40
(51) (102)
(408)
p
p
pressure
1
2 MPa (kgf/cm2)
1,000
5
10
40
(51) (102)
(408)
p
p
pressure
1
2 MPa (kgf/cm2)
26
/OPERATION PRINCIPLE
T
=
p ×V g
6.28
T:
p:
V g:
N・m
MPa
As shown in the right, the high pressure oil passes through
the inlet port (a) and flows into the cylinder block (2).
Hydraulic force thus acts upon the piston (4), generating an
axial force F. This force F is vector-analyzed through the
shoe (5) into force F1 which is perpendicular to the swash
plate (7), and force F2 which is a vertical force with respect
to the output shaft. The reaction force of force F2 is
transmitted via the piston to the cylinder block, generating a
rotational force which turns the output shaft.
These are 9 equally spaced pistons in the cylinder block.
The pistons connected to the high pressure inlet port
transmit rotational torque sequentially to the output shaft.
Reversing the flow of operating oil causes the output shaft
to rotate in reverse.
The theoretical output torque (T ) is obtained by the
following formula.
cm3
T=
1 N・m = 0.10197 kgf・m
/DISPLACEMENT CHANGING MECHANISM OF M3B SERIES
p × V g
6.28
◆ M3B280,530,800
The semi cylindrical slide plate, positioned at the both sides
of the swash plate, supports the load, as a swash plate
supporting mechanism. Two control pistons push swash
plate opposite to each other. Displacement is changed by
controlling the oil supply to the chambers to adjust the tilting
angle of the swash plate.
small control piston
swash plate
chamber
valve cover
chamber
cylinder block
release port
a
T :Theoretical output torque
N・m
p:Effective pressure difference MPa
V g:Displacement per revolution cm 3
F
1 MPa = 10.197 kgf/cm 2
oil chamber
piston
outlet port
inlet port
brake piston
brake spring
driving shaft
/PARKING BRAKE (Option)
low press. oil high press. oil
brake casing
F2
F1
This is a negative type, oil-lubricated, multi-disc parking
brake. Friction plates are cooled and lubricated by the drain
oil of the hydraulic motor. The braking operation is as
follows.
The friction plates (14) which are splined to the joint (11)
and the separator plates (13) which are splined to the valve
cover (8) are placed alternately. If not in operation, the brake
piston (10) is pushed leftward by the springs (3) and the
resultant friction force between the friction and the separator
plates restricts the driving shaft to rotate. On the other hand,
a release pressure larger than the spring force is applied to
the oil chamber (15) through the release port, the brake
piston (10) moves rightward and clearance is formed
between the plates. So the brake is released and the driving
shaft can rotate freely.
large control piston
joint
friction plate
shoe
semicylindrical
side plate
valve plate
separator plate
◆ M3B200
The semi spherical pivot ball, positioned at the both sides of
the swash plate, supports the load, as a swash plate
supporting mechanism.
The tilting angle of the swash plate diminishes by
supplying the oil to the chamber of a control piston
positioned at the swash plate. On the other hand, when oil is
not supplied to the chamber, swash plate is retreated by the
forces applied to the pistons and by the cylinder spring and
the tilting angle becomes maximum.
control piston
stopper
shoe
cylinder block
piston
chamber
cylinder spring
driving shaft
pivot ball
swash plate
27
valve plate
valve cover
28
/CAUTION FOR HANDLING
WARNING
CAUTION
5.Oil filling and air venting
1.Operating fluid and temperature range
Please use antiwear hydraulic fluid as operating fluid.
Before operation, be sure to fill the casing with oil through the
drain port . Vent all air out of the motor and hydraulic circuit prior
to operation.
The insufficient amount of oil may cause the lubrication failure,
resulting in the seizure of internal parts. The volume of the oil is
shown in the SPECIFICATIONS as case volume.
The allowable ranges of operating fluid are as follows.
Viscosity:10∼1,000mm2/s(cSt)
Temperature:−20∼ +80℃
In case of using special fluid (Phosphate ester compounds,
water-glycol fluid, fatly acid ester compounds, etc.) please
consult Kawasaki for instructions prior to use.
WARNING
6.Parking brake
CAUTION
2.Filtration
For satisfactory service life of these motors application, the
operating fluid should be controlled cleaner than the cleanliness
level of NAS1638 Class9. Install a 10μm filter in the return circuit of
respective actuators.
WARNING
WARNING
7.Radial and thrust load
3.Mounting
Regarding the mounting direction, please refer to the below list.
In case of the "Option" mentioned in the list, please consult
Kawasaki.
Alignment should be so carried out that the parallel error may be
held within ±0.05mm.
M3X/M3B
M3X/M3B-RG
K3X
动作
This brake should be used only for parking, are not for dynamic
braking. In case of driving inertial load, measures such as the
adoption of the time delay valve should be taken to prevent the
parking brake from being activated before the inertial mass stops.
Direction of
the shaft
M3X/M3B
M3X/M3B-RG
K3X
Horizontal
Standard
Standard
Standard
Down ward
Option
Option
Option
Up ward
−
−
Standard
WARNING
4.Drain piping
The motor's drain port, as shown in the following figure, should
be so located that the casing can be filled with oil.
Use a drain tube bigger in size than the motor's port. Keep the
casing pressure normally below 0.2MPa (2kgf/cm2) and below
0.6MPa (6kgf/cm2) even at the peak.
Bearing life against the radial load applied to the shaft is
shown in the Performance curve for each motor type. If load
point or load direction is different, please consult us.
Do not apply thrust load to the shaft of these motors.
Radial and thrust load may be applied to the output shaft of
the reduction gears. Please refer to P23 for the relations
between the radial load and the bearing life.
CAUTION
8.Cavitation
When the motor is operating in an overrunning (pumping) mode,
then to prevent the occurrence of cavitation, a positive boost
pressure is required at the suction port. The minimum boost
pressure requirement shown in the model performance data is
based on the regular operation. In case of a rapid change of the
flow volume, more boost pressure must be applied.
CAUTION
9.Back pressure
The lower of the two main motor ports pressures should always
be less than 2.5MPa (25kgf/cm2). Pressure higher than this could
cause a possible reduction in motor performance. In case of any
doubt please consult us.
29
30
/ PIPING
/ Piping size
/ Manifold for conversion into SAE flange
l1
drain port
G3/8
special
G1/2
G1/4
special
G3/4
G1/4
special
G3/4
G1/4
special
G3/4
G1/4
M3B200
M3B280
M3B530
M3B800A
M3B800B
special
G1/2
G1/4
special
G1/2
G1/4
special
G3/4
G1/4
special
G3/4
G1/4
B
G3/4
G1/4
SAE 3/4"
SAE 1/2"
G1/4
SAE 1"
SAE 1/2"
G1/4
special
K3X63
K3X80,90,112
KSC19
KSC19L
These manifolds are used to convert motor main ports into SAE flanges.
pilot port, gage port, etc.
special
φd1
O
A
φd4
30°
G3/4
l1
l2
l3
l4
l6
l7
150 75 100 37.5 27
M3B200
M3X200
150 75 102 37.5 27
M3X/B280
M3X/B530 152 75 102 37.5 27
M3X/B800A
9
82 14 41.0 57.2 27.8 75 62
25
35 2×4×M10-85
1" (*1)
G1/4 9/16-18UNF (*2) G30 P11 906 (*3) 3724750-0615
9
82 16 41.0 57.2 27.8 75 72
25
35 2×4×M12-85
1" (*1)
G1/4 9/16-18UNF (*2) G30 P11 906 (*3) 3724750-0616
9
96 17 48.5 66.7 31.8 79 72
28
45 2×4×M12-100 1-1/4" (*1) G1/4 9/16-18UNF (*2) G40 P11 906 (*3) 3724750-0617
M3X/B800B 202 102 120 50.0 27
9
96 21 48.5 66.7 31.8 102 92
30
45 2×4×M16-100 1-1/4" (*1) G1/4 9/16-18UNF (*2) G40 P11 906 (*3) 3724750-0618
m
φd3
SAE 1"
G1/8
SAE 1-1/4"
SAE 3/8"
φd6
SAE 1-1/4"
G1/4, G3/4
G1
G1
φd8
m
o
p
l7
q
r
s
s
p
o
2
φd
l1
l2
l3
l4
l5
l6
d1
d2
d3
d4
d5
d6
M3B200
M3X200
M3X/B280
M3X/B530
M3X/B800A
64
64
60
30
8.8
25
62
34.0
35
22
35.5
35
74
74
60
30
9.5
25
72
34.0
38
22
38.9
74
74
70
35
10.3
30
72
42.7
44
30
M3X/B800B
94
94
70
35
10.3
30
92
42.7
44
30
d7
d8
m
n
flange-sub KPM parts list
(for one motor)
44.5 45.2
2×4×M10-40
G30
3703580-1668
40
47.6 48.4
2×4×M12-45
G35
3703580-1669
44.5
45
54.0 54.8
2×4×M12-45
G40
3703580-1670
44.5
45
54.0 54.8
2×4×M16-50
G40
3703580-1671
l8
l9
These flanges are attachable directly to the main ports of motors.
r
n
A
Flange for main ports
/ Flange for main ports
model
n
φd1
l5
l3
n
φd7
VBS-199
m
l6
G1/4
l 9 l 10 l 11 l 12 d 1 d 2 d 3
l5
G3/8
SAE 1-1/2"
l4
SAE 1-1/4"
φd5
l6
FV30
G1/4
l 10
B25C
B35C
SAE 3/4"
l3
G3/4
KDC28MR
KDC30MR
KDC40MR
l8
(*1) SAE high pressure series flange 6000 psi/metric screw
l1
(*2) SAE 3/8"
(*3) SAE AS 586
l2
φd2
2
l5
model
l4
main port
l2
model
M3X200
M3X280
M3X530
M3X800A
M3X800B
l 11
q
A
l 12
φd 3
/ Flange for main ports (SAE standard)
These flanges are based on SAE standard. SAE conversion manifolds are necessary for M3 series.
/ O-ring type thread connector
These connectors are used to convert the drain ports, pilot ports, attached valves' piping ports, etc. into PT screws.
size
T1
T2
a
b
c
d
e
f
g
h
JIS 1/4"
G1/4
RC1/4
12
17
29
5
11
19
19
P11
PSTB 1124-6
JIS 3/8"
G3/8
RC3/8
12
19
31
8
12
22
22
P14
PSTB 1124-9
JIS 1/2"
G1/2
RC1/2
16
22
38
10
15
27
27
P18
PSTB 1124-12
h
17
25
42
16
17
36
36
P24
PSTB 1124-19
G1
RC1
21
27
48
22
19
41
41
P29
PSTB 1124-25
9.9
19
28.9
7.0
12
17.4
22
906 (*1) PSTB 4043-6
RC1/2 11.1
22
33.1 10.0
15
22.2
26
908 (*1) PSTB 4043-8
1-1/16-12UN RC3/4 15.0
25
40.0 15.5
17
31.7
35
912 (*1) PSTB 4043-12
1-5/16-12UN
27
42.0 22.0
19
38.0
41
916 (*1) PSTB 4043-16
e
T1
l3
l4
l5
d1
d2
3/4" (*1)
20
50
24
48
51
30
19
1" (*1)
25
55
27.8
54
57.2
40
1-1/4" (*1)
30
65
31.8
61
66.7
1-1/2" (*1)
35
75
36.5
70
79.4
d3
d4
d5
d6
d7
m
n
o
flange-sub KPM parts list
(for one motor)
16.2 27.2
36
74
11
3/4"
4 × M10-35
G25
3703580-1804
26
21.2 34.0
43
82
11
1"
4 × M10-40
G35
3703580-1805
45
32
29.9 42.7
50
96
14
1-1/4"
4 × M12-45
G40
3703580-1806
50
38
34.4 48.6
58
115
18
1-1/2"
4 × M16-55
G45
3703580-1807
(*1) SAE high pressure series flange (6000 psi)
l2
T2
l1
l4
l3
30°
2
φf
RC3/4
JIS 1"
l2
φd
G3/4
JIS 3/4"
l1
flange size
SAE 1"
(*1) SAE AS 586
RC1
15.0
c
g
15°
2.4 ± 0.05
31
l5
b
φd6
SAE 3/4"
a
φd3
φd4
φd5
3/4-16UNF
φd2
SAE 1/2"
4.1
9/16-18UNF RC3/8
φd1
SAE 3/8"
4-φd 1
hole
32
KAWASAKI SWASH-PLATE TYPE AXIAL PISTON MOTOR SERIES
No.
SPECIFICATION STUDIES.
Customer :
Machine Model :
Application :
Motor Model :
ITEMS
UNITS
Displacement
Rated
MPa(kgf/cm2 )
Max.
MPa(kgf/cm2 )
Rated
L /min
Max.
L /min
N・m(kgf-m)
Max. Speed
min-1
Radial Load and Load Point
from Flange
N(kgf)
, mm
Necessary・Unnecessary
Parking Brake
Brake Torque
N・m(kgf-m)
Release Pressure
Rated
MPa(kgf/cm2 )
Max.
MPa(kgf/cm2 )
Required Bearing Life
at Vg =
REMARKS
Necessary・Unnecessary
Actual Output Torque
法兰盘
PRODUCT SPECIFICATION JUDGMENT
cm3
Total Displacement (if Necessary)
Flow
Installation DWG. No.
cm3
Reduction Gear
Pressure
REQUIREMENTS
Date:
cm3,
hours
p=
MPa ,
n=
min−1,
etc.
Hydraulic Fluid ISO Grade, Brand
Oil Temperature Range
˚C
mm2/S(cSt)
Oil Viscosity Range
USE CONDITION, DUTY CYCLE etc.(DESCRIBE in DETAIL)
ITEM
Optional Valve and Regulator Requirements
Other Requirements
【
】
【Note】
DATE
QUANTITY
Sample
Mass Production
Sales Department
KPM/
33
KPM/
Flow of this specification sheet
CUSTOMER
KPM/SALES DEP.
Machinery Engineering Dept
KPM / MACH.ENG.DEP.
34