A water recycling system featuring on-site reactivation of used activated carbon JTOP Co.,Ltd JS Water Recycle Treatment System The treatment cost for treating 1m3 of wastewater is less than roughly 10 yen/m3, the purchasing cost of activated carbon for replacement is zero, and mobile treatment (mobile system) is supported. # Enlarged image The required installation space is very small - only one tenth or less of that required by conventional models. Dimensions for a system with a treatment capacity of 500m3/day: Approx. 4m × 4m = 16m2 (Equivalent to the space for 2 regular vehicles.) O>P Reactivation .0K process (ii) Organics are %&.'! vaporized and '! discharged in $ the air. .0J initial cost is low – about a half that of conventional systems. The Removes biorefractory COD, discoloration, and reduces offensive treatment is supported odor.Mobile water (less than the size of a 20-ft container). ,!3 6-(4' *"+,! *"+ - *"+ 2%& .541 6-(4' Water captured 2` inf;jZ the micropores Micropores $&a in the2 activated carbon =activated -aCWY$& Saturated carbon after the contacting process. Drying ) O>P [Basic structure] %&.'! '! $ .0J process (i) Reactivation 6-(4' ) Reactivation of the activated carbon in the JS system Inop73a."]bM73a$&` the JS system, the activated carbon is reacti?( by 5i<f;dU^]M73Re$&i vated injecting superheated steam in the f XU^_TM.i6[\QcXN activated carbon in the system without removing it from the system. +B Features L$&a@AbFEGD The weight loss of the activated Llkm21S. carbon is 0.1% or less. L&,8S:Ue_Q The micropore volume is restored. Does not cause carbonization. Soil /%&. *"+2 0( .0K Organic matter $&` /WY on the activated * carbon Sludgy organic /%&. matter is absorbed *"+2 by the activated carbon. 0( Treated water 73! ($* / & ) +"1;9'"1< ,"128 4 Air Contacting 0K process (ii) = # ( Waste disposal/ Recycling/ Resource saving ( water Raw OOOOOO Low running cost – the cost for treating approximately 1m3 of wastewater is less than approximately 10 yen/m3 (the running cost is less than approximately 1000 yen for treating 100m3 of = 0J = 0K #0:.($ wastewater a day. The cost varies depending on the wastewater * /5, treatment specifications or the concentration of organics.) %6- New energy process (i) The costs for purchasing new activated carbon or replacing the carbon is zero, and no waste is produced (including used activated carbon). ,!3 Steam injector Activated *"+ carbon The organic matter on - *"+ the activated 2%& 6-(4' Injection of carbon is .541 ) decomposed superheated and vaporized steam by heat. Superheated 6-(4' steam nozzle JTOP Co.,Ltd $&` /WY * 2` f;jZ +81-725-51-3860 $&a 2 = -aCWY$& Superheated steam 6-(4' *"+,! is injected in the activated carbon. The water in the 9$ Activation 2`f;jZ micropores is S vaporized. By ?( injecting5i73`#XgU^]M superheated steam into the system, the$&a%SGFFI` temperature of the activated carbon rises to 100°C or higher. Organic matter with a$&`/VhY low boiling point on !'*S the activated carbon is n4/ vaporized and desorbed. By Ve`?( injecting additional superheated steam into 5i73`#Xg theU^]$&a%bHFFIc] system, the temperature of the activated carbon further rises to 300°C. 4-5-44 Migatacho, Izumi City, Osaka Pref. 594-0042, Japan op73a."]bM73a$&` +81-725-51-3861 ?( 5i<f;dU^]M73Re$&i f XU^_TM.i6[\QcXN +B L$&a@AbFEGD Llkm21S. [email protected] http://www.jtops.com Other Column E n e r g y = 0J Contacting #0:.($ Our automatic regeneration * /5, technology for activated %6- carbon/absorbent allows 73! repeated runs of the water treatment (contacting) and ($* / reactivation processes & ) without replacing the +"1;9'"1< activated carbon/absorbent ,"128 in the system. 4 http://www.pref.osaka.lg.jp/keizaikoryu/water_promotion/oda_ind2.html Energy saving/Energy recovery Energy storage/Energy creation The JS Water Recycle Treatment System repeatedly and automatically treats water using activated carbon, and reactivates the used carbon on-site without having to remove it from the modules (replacement of the carbon modules is not necessary). Organic wastewater from the food processing industry goes through column modules packed with activated carbon, during which organic compounds in the wastewater are absorbed by the activated carbon and filtered out. By increasing the number of serially-connected multistage modules, wastewater can be filtered and treated to a quality level comparable with that of tap-water (drinking water). In the next process, superheated steam (300 to 400° C) is injected into the activated carbon saturated by wastewater treatment to desorb the absorbed organics on the surface of the carbon. The desorbed organics are exhausted out of the system as exhaust gas, and the used carbon is reactivated and brought into a nearly new condition. The system does not produce any sludge or other industrial wastes. By reactivating the carbon without removing it from modules, it also eliminates the weight loss of the activated carbon. Water The power consumption for treating 1m3 of wastewater is approximately 0.5KW/m3 or lower. The installation space required by the space-saving system is less than one tenth of that required by conventional models. Number of domestic major businesses that have introduced the system: Approximately 7 or more companies (Opened business accounts for major manufacturers) Number of domestic medium businesses that have introduced the system: Approximately 10 or more companies Number of domestic small and medium-sized businesses that have introduced the system: Approximately 3 companies Total of approximately 20-plus companies are operating the system (inquiries on the system are expected to increase in the future). Adopted in one of the Ministry of Foreign Affairs’ official development assistance projects. Adopted in one of the Japan Oil, Gas and Metals National Corporation projects. Won the ‘Award of Excellence’ in the 25th Excellent New Technology/New Product Awards for Small and Medium-sized Businesses. (Only 10-plus other companies among the 500 or more applicants won the prize.) Our company was introduced on Osaka Prefecture’s website. Textile mills, food factories and other industrial factories Super public baths, mountain toilets, human waste disposal systems, etc. The high-level water recycling system for wastewater treatment eliminates the need for infrastructure (free of water or sewage charges) and does not produce any waste.
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