Dr. Ralf Mauer InnovationLab GmbH Part I Introduction to iL & COLAE Advanced functional Materials Polymers, small molecules, nanoparticles,… Manufacturing by Printing Gravure, Flexo, Screen, Inkjet,… New Applications Complementing silicon-based electronics: Large area New functionality Product integration factors through new form Sieger des Spitzencluster-Wettbewerbs vom Bundesministerium für Bildung und Forschung (BMBF) im Jahr 2008 iL in Europe: COLAE Aim: Commercialising Organic and Large Area Electronics © 2013 COLAE. All rights reserved. COLAE: Feasibility Studies © 2013 COLAE. All rights reserved. Part II Organic and Printed Electronics C Carbon 6 Small Molecules Polymers High Throughput Additive Digital Low cost Low Energy Record efficiency: ~11% 15,4% & printable! First organic microprocessor First microprocessor Intel 4004 Year Bits 2011 1971 8 4 Clock speed Transistors Size 6 Hz 740 kHz 4000 2300 20 x 17 mm² 19 x 7 mm² (DIP16) Ideal for sensors! Definition of Functionality Circuit Schematic Circuit Simulation Circuit Layout Design Rule Check Gerber File Generation & Conversion Type Screen printing Thickness ~10 µm Gravure 20 nm - 1 µm Flexo 20 nm - 1 µm Inkjet 20 nm - 1 µm R2R Photolitho. n.a. Nanoimprintlitho. <100 nm Resolution Throughput Other > 50 µm 10 m²/s screen pattern > 10 µm > 10 µm > 10 µm > 5 µm >0.1 µm 10 m²/s 10 m²/s 0,01 m²/s <0,01 m²/s <0,01 m²/s dimple pattern cliché material nozzle shape Technology Viscosity Range Comment Inkjet Gravure 10-12 mPas 5-1000 mPas Like water Like honey Flexo 5-1000 mPas Non-newtonian Screen printing >10.000 mPas Like peanut butter Technology Inkjet File Format Conversion from Bitmap, monochrome Gerber, dxf Gravure/Flexo Screen printing HD pdf, monochrome Gerber HD pdf, monochrome Gerber Thank you. visit www.colae.eu © 2013 COLAE. All rights reserved.
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