Yamaha Work shop Tool boards This manual contains information we recommend to motor cycle, ATV or combined MC/ATV dealer ships. A plain tool board can be ordered to tailor fit this to your own preferred special tools. It comes without printing or hook sets. Ordering g the tool boards goes g via the same p procedure as our Genuine Parts. The part number of each tool board is mentioned at each tool board. Each tool board page also contains special tool part numbers that fit on that specific tool board. board Each tool board part number will supply one box containing: •Tool board •Header •Hook set for that tool board •Instruction manual for assembly of the tool board The last three pages has information on which tool boards should be ordered per dealer ship. Part number: MCN 1 90890-09MCN01 Tool part no. 1 2 3 4 5 6 7 8 (*) 12,11,10,9 13,14 15 16 17,18, , , 19 20 Description 1 90890-01481 Primary/Secondary Sheave Holder 2 90890-01464 Clutch Spring Holder Arm 3 90890-04110 Tappet Adjusting Tool 4 90890-01245 Tappet Adjusting Tool 5 90890-01482 Clutch Spring Compressor 6 90890 01080 90890-01080 Rotor Puller 7 90890-04101 Valve Lapper 8 90890-04143 Camshaft Wrench 9 90890-01499 Adapter (Crankcase Installer) 10 90890-04131 Flywheel Puller Attachment 11 90890-04063 Flywheel Puller Attachment 12 90890-04089 Flywheel Puller Attachment 13 90890 04105 90890-04105 Tappet Adjusting Tool 14 90890-04106 Tappet Adjusting Tool 15 90890-04125 Tappet Adjusting Tool 16 90890-04144 Spacer (Crankshaft Installer) 17 90890-04149 Tappet adjuster tool 18 90890-04150 Locknut wrench 19 90890-01288 Spacer 20 90890 04147 90890-04147 Adapter crankshaft Separating Adapter, (*) Tool 90890:04108 is moved to board MC/ATV1 for logic reasons Part number and tool shadow are standard on each tool board Part number: MCN 2 1 4,3,2 10 6,7, 6 7 8 5 9 11 12 18 19 20 21 22 23 24 25 13 14 15 16,17 26 27 28 90890-09MCN02 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Tool part no. 90890-01441 90890-01485 90890-01471 90890-01507 90890-01326 90890-01435 90890-01436 90890-01437 90890 01437 90890-03170 90890-01443 90890-01403 90890-01268 90890 01500 90890-01500 90890-01434 90890-01501 90890-01505 90890-01506 90890-01328 90890-01365 90890-01375 90890-01388 90890-01476 90890 01476 90890-04084 90890-01294 90890-01460 90890-04077 90890 01442 90890-01442 90890-01508 Description Fork Spring Compressor Pivot Shaft Wrench Pivot Shaft Wrench Pivot shaft remover T Handle Rod Puller Attachment (M12) Rod Puller Attachment (M10) Rod Puller Belt Tension Gauge Steering Nut Wrench Steering Nut Wrench Ring nut wrench Cap Bolt Wrench Bolt Holder Cap Bolt Ring Wrench Damper Rod Holder Damper Rod Holder Damper Rod Holder Damper Rod Holder Damper Rod Holder Damper Rod Holder Pivot Shaft Wrench Adapter Damper Rod Holder (19mm) Damper Rod Holder 1 Damper Rod Holder Bearing Retainer Wrench Fork Seal Driver (36 (36-46) 46) Slide metal installer Part number and tool shadow are standard on each tool board Part number: MCN 3 3 4 1,2 6 8 9 10 8,9,10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 90890-09MCN03 Tool part no. 90890-01496 90890-01497 90890-06756 90890 06756 90890-03153 90890-03173 90890-03060 90890-06754 90890-03130 90890-03124 90890-03139 90890-03176 90890 03181 90890-03181 90793-80009 90890-03182 Description Radiator Cap Tester Radiator Cap Tester Adapter Vacuum/Pressure Gauge Set Pressure gauge Carburetor Angle Driver 2 Vacuum Gauge Attachment Ignition Checker Oil Pressure Adapter F Oil Pressure Adapter B Oil Pressure Adapter Fuel Pressure Adapter F lP Fuel Pressure Ad Adapter t RPM Checker Fi Diagnostic tool 7 5 11 12 13 14 Part number and tool shadow are standard on each tool board Part number: MC/ATV 1 1 2 4 3 6 8 5 7 Tool part no. 90890-01235 90890-01337 90890-04086 90890 04086 90890-01362 90890-01084 90890-04081 90890-01701 90890-01189 90890-01085 90890-01083 90890-01135 90890-04019 90890-01243 90890-04114 90890-04108 90890 04148 90890-04148 Description Rotor Holding Tool Clutch Spring Compressor Clutch Holding Tool Flywheel puller Weight Spacer, crankshaft installer Sheave Holder Flywheel Magnet Puller Slide hammer bolt Slide hammer bolt Crankcase Separating Tool Valve Spring compressor Attachement Attachement Attachement Att h Attachement t 11 9, 9 10 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 90890-MCATV01 13,14,15,16 Part number and tool shadow are standard on each tool board Part number: MC/ATV 2 3 2 1 5 6 4 7 8, 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 90890-MCATV02 Tool part no. 90890-01312 90890-03158 90890-01469 90890 01469 90890-01426 90890-01325 90890-01352 90890-03112 90890-01311 90890-01399 90890-01252 90890-03081 90890 04082 90890-04082 90890-01284 90890-01382 90890-01383 90890-01478 Description Fuel level gauge Carburetor angle driver Oil filter wrench Oil filter wrench Radiator cap tester Cap tester adapter Pocket tester Tappet adjuster tool Special Thickness Gauge Dail gauge Compression gauge E t Extension i (inside (i id b box)) Crankshaft installer set Cranksh. Protector (inside box) Adapter M10 (Inside box) Adaper M14 11 12 11,12 13,14, 15 16 15,16 Part number and tool shadow are standard on each tool board Part number: ATV 1 90890-09ATV01 Tool part no. 2 1 3,4,5,6,19 9 7 8, 13 10 11 12 17 14 15 16 Description 1 90890-01229 Coupling gear/shaft tool 2 90890-01348 Locknut wrench 3 90890-01231 Gear lash measurement tool 4 90890-04129 Gear lash measurement tool 5 90890-01475 Gear lash measurement tool 6 90890 01467 90890-01467 Pinion gear fix clamp 7 90890-04128 Bearing retainer 8 90890-04062 Universal joint holder (Non YMC) 9 90890-01422 Axle nut wrench 10 90890-01430 Ring nut wrench 11 90890-01391 Ring nut wrench 12 90890-04133 Tappet adjusting tool 4mm 13 90890 06588 90890-06588 PTT wrench 46 14 90890-04050 Bearing retainer wrench 15 90890-04078 Mech. Seal installer 16 90890-01327 Damper rod holder 17 90890-01419 Axle nut wrench 18 90890-01498 Axle nut wrench 19 90890-01511 Final gear backlash band Part number and tool shadow are standard on each tool board ATV 2 Part number: 1 3 2 4 5 6 90890-09ATV02 Tool part no. Description 1 90890-01474 Ball Joint remover set 2 90890-01480 Ball Joint Remover att. set 3 90890-04134 90890 04134 Sheave spring compressor 4 90890-01404 Flywheel puller 5 90890-04142 Flywheel puller 6 90890-04087 Flywheel puller attachment 7 90890-04135 Sheave fixed block 8 90890-04060 Spacer (Crankshaft) 9 90890-01309 Spacer 10 90890-03182 FI diagnostic tool 11 90890-04088 Buffer boss installer set 12 90890 04058 90890-04058 Middle driven shaft bear bear. Driver * Taken from crankshaft installer set 90890-01284 7 9 8 11 12 10 Part number and tool shadow are standard on each tool board Plain Tool board (including header) Part number: 90890-09PLAIN Recommended set and order for ATV only dealers; MC/ATV 1 MC/ATV 2 ATV 1 ATV 2 Recommended set and order for Motorcycle only dealers; MCN 1 MCN 2 MCN 3 MC/ATV 1 MC/ATV 2 Recommended set and order for ATV and MC dealer; MCN 1 MC/ ATV 1 MC/ MCN 2 ATV 2 ATV 1 C 3 MCN ATV 2
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