Technical Manual Index – January 1, 2015 The CF6 Technical Manual Index has been reformatted as follows: Engine Manuals and Supporting Manuals - Section 1 – EM DVDs (Engine Manuals) Section 2 – PP IPCs (Powerplant Illustrated Parts Catalogs) Section 3 – Supplementary Support Manuals Section 4 – BAE General Practices Manual Sections AR in the Next Rev Column indicates As Required. An asterisk (*) behind the Rev No. indicates the manual has been revised since the last issue of the Technical Manual Index. Questions or comments concerning this publication should be directed to the Aviation Operations Center toll free within the U.S. (877) 432-3272 or outside the U.S. (513) 552-3272 or [email protected] Supplementary Manuals are available by contacting the Aviation Operations Center [email protected]. GENERAL PRACTICES MANUAL SECTIONS ARE AVAILABLE FOR FIRST TIER CUSTOMERS UPON REQUEST. PLEASE SUBMIT YOUR REQUEST TO [email protected]. THE SECTIONS ARE REVISED INDIVIDUALLY. THE SECTIONS ARE ALSO AVAILABLE ON THE BAE WEBSITE OR FROM BAE BY CONTACTING: [email protected]. The following disclosure notice is to inform you of your obligations as a recipient of technical information under U.S. Export Laws: THE INFORMATION CONTAINED IN THIS DOCUMENT IS GE PROPRIETARY INFORMATION AND IS DISCLOSED IN CONFIDENCE. IT IS THE PROPERTY OF GE AND SHALL NOT BE USED, DISCLOSED TO OTHERS OR REPRODUCED WITHOUT THE EXPRESS WRITTEN CONSENT OF GE, INCLUDING, BUT WITHOUT LIMITATION, IT IS NOT TO BE USED IN THE CREATION, MANUFACTURE, DEVELOPMENT, OR DERIVATION OF ANY REPAIRS, MODIFICATIONS, SPARE PARTS, DESIGN, OR CONFIGURATION CHANGES OR TO OBTAIN FAA OR ANY OTHER GOVERNMENT OR REGULATORY APPROVAL TO DO SO. IF CONSENT IS GIVEN FOR REPRODUCTION IN WHOLE OR IN PART, THIS NOTICE AND THE NOTICE SET FORTH ON EACH PAGE OF THIS DOCUMENT SHALL APPEAR IN ANY SUCH REPRODUCTION IN WHOLE OR IN PART. 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Page 1/1 CF6 Technical Manual Index – January 1, 2015 Engine Manual DVDs GEK # 108792 108744 108745 108746-02 108746-20 SECTION 1 Nomenclature Current Rev No. Current Rev Date Next Rev Date DVD Contents: Standard Practices Manual GEK 9250 – R103 Ver 8.7 04/01/14 04/01/15 DVD Contents: Engine Manual GEK 9266 – R96 Illustrated Parts Catalog GEK 9264 - R103 Service Bulletins Issued after 1994 Ver 8.6 10/15/14 10/15/15 DVD Contents: Engine Manual GEK 50481 - R84 Illustrated Parts Catalog GEK 28495-2 - R110 Service Bulletins Issued after 1994 Ver 8.5 07/15/14 07/15/15 CF6-80C2 Boeing Version DVD Contents: Engine Manual GEK 92451 4002 – R81 Illustrated Parts Catalog GEK 92452-2 (PMC) – R68 Illustrated Parts Catalog GEK 92452-4 (FADEC) – R68 Service Bulletins Issued after 1994 Ver 9.2 12/01/14 06/01/15 CF6-80C2 Airbus Version DVD Contents: Engine Manual GEK 92451 4020 – R81 Illustrated Parts Catalog GEK 92452-1 ( PMC) – R72 Illustrated Parts Catalog GEK 92452-5 ( FADEC) – R41 Service Bulletins Issued after 1994 Ver 9.2 12/01/14 06/01/15 Engine Model CF6-6/-50/-80A/80C2/-80E1 CF6-6 CF6-50 Page 1/2 CF6 Technical Manual Index – January 1, 2015 Engine Manual DVDs GEK # 108746-30 108746 108747-01 108747-10 108748 SECTION 1 Engine Model CF6-80C2 McDonnell Douglas Version CF6-80C2 ALL Nomenclature DVD Contents: Engine Manual GEK 92451 4030 – R81 Illustrated Parts Catalog GEK 92452-3 ( FADEC) - R57 Service Bulletins Issued after 1994 Current Rev No. Current Rev Date Next Rev Date Ver 9.2 12/01/14 06/01/15 06/01/14 ****All Version is only available on the CWC**** CF6-80A/A2 Boeing Version DVD Contents: Engine Manual GEK 72501 - R83 Illustrated Parts Catalog GEK 72507 - R68 Service Bulletins Issued after 1994 Ver 8.6 02/15/14 02/15/15 CF6-80A1/A3 Airbus Version DVD Contents: Engine Manual GEK 72501 - R83 Illustrated Parts Catalog GEK 72507-1 - R67 Service Bulletins Issued after 1994 Ver.8.6 02/15/14 02/15/15 DVD Contents: Engine Manual GEK 99376 – R40 Illustrated Parts Catalog GEK 99378 – R53 Service Bulletins Issued after 1994 Ver. 9.2 09/15/14 03/15/15 CF6-80E1 Page 2/2 CF6 Technical Manual Index – January 1, 2015 Powerplant Illustrated Parts Catalogs Book #/GEK # 72503 72503-1DLH Book 1 92453-1 Book 2 92453-2AIC SECTION 2 Engine Model Next Current Rev No. Current Rev Date CF6-80A1/A3 CD Contents: GEK 72503 A310 CF6-80A1/A3 Power Plant Illustrated Parts Catalog 65 2/15/14 02/15/15 CF6-80A3 CD Contents: GEK 72503-1DLH (Lufthansa) A310 CF6-80A3 Power Plant Illustrated Parts Catalog 55 2/15/14 02/15/15 CF6-80C2 CD Contents: GEK 92453-1 A300/A310 CF6-80C2A2 Power Plant Illustrated Parts Catalog 75 12/01/14 06/01/15 CF6-80C2 CD Contents: GEK 92453-2AIC (Air India) A310 CF6-80C2A2 Power Plant Illustrated Parts Catalog 73 12/01/14 06/01/15 Nomenclature Rev Date Page 1/4 CF6 Technical Manual Index – January 1, 2015 Powerplant Illustrated Parts Catalogs Book #/GEK # Book 3 92453-3 Book 4 92453-1DLH SECTION 2 Engine Model CF6-80C2 CF6-80C2 Next Current Rev No. Current Rev Date CD Contents: GEK 92453-2AFR (Air France) GEK 92453-2CES (China Eastern) GEK 92453-2CSA (Ceskoslovenske Aerolinie) GEK 92453-2CYP (Cyprus) GEK 92453-2DLH (Lufthansa) GEK 92453-2EYT (Europe Aero Service GEK 92453-2GAF (German Airforce) GEK 92453-2HLF (Hapag Lloyd) GEK 92453-2HMSF (HM The Sultan’s Flight) GEK 92453-2RJA (Royal Jordanian) GEK 92453-2SOM (Somali) GEK 92453-2SUD (Sudan) GEK 92453-2TAC (Thai Airways) GEK 92453-2TAP (Portugal) GEK 92453-2TEA (Trans European) GEK 92453-2THY (Turkish Airlines) A310 CF6-80C2A2 Power Plant Illustrated Parts Catalog 75 12/01/14 06/01/15 CD Contents: GEK 92453-1DLH (Lufthansa) A300 CF6-80C2A3 Power Plant Illustrated Parts Catalog 73 12/01/14 06/01/15 Nomenclature Rev Date Page 2/4 CF6 Technical Manual Index – January 1, 2015 Powerplant Illustrated Parts Catalogs Book #/GEK # Book 5 92453-1THA Book 6 92453-6 Book 7 92453-2PIA Book 11 92453-11 SECTION 2 Engine Model Next Current Rev No. Current Rev Date CD Contents: GEK 92453-1THA (Thai International) A300 CF6-80C2A1/A5 Power Plant Illustrated Parts Catalog 75 12/01/14 06/01/15 CD Contents: GEK 92453-1AAL (American Airlines) GEK 92453-1CES (China Eastern) GEK 92453-1CYM (Compass) GEK 92453-1KAC (Kuwait Airways) GEK 92453-1MON (Monarch) GEK 92453-1OAL (Olympic Airways) GEK 92453-1TAR (Tunisair) A300 CF6-80C2A5 Power Plant Illustrated Parts Catalog 75 12/01/14 06/01/15 CF6-80C2 CD Contents: GEK 92453-2PIA (Pakistan) A310 CF6-80C2A8 Power Plant Illustrated Parts Catalog 75 12/01/14 06/01/15 CF6-80C2 CD Contents: GEK 92453-2KAC (Kuwait) GEK 92453-2UAE (Emirates) A310 CF6-80C2A2/A8 Power Plant Illustrated Parts Catalog 75 12/01/14 06/01/15 CF6-80C2 CF6-80C2 Nomenclature Rev Date Page 3/4 CF6 Technical Manual Index – January 1, 2015 Powerplant Illustrated Parts Catalogs Book #/GEK # Book 12 92453-1 100768 SECTION 2 Engine Model Next Current Rev No. Current Rev Date CF6-80C2 CD Contents: GEK 92453-1AHK (Air Hong Kong) GEK 92453-1FDX (Federal Express) A300 CF6-80C2A5F Power Plant Illustrated Parts Catalog 41 12/01/14 06/01/15 CF6-80E1 CD Contents: GEK 100768 A330 CF6-80E1A2A4 Power Plant Illustrated Parts Catalog 52 09/15/14 03/15/15 Nomenclature Rev Date Page 4/4 CF6 Technical Manual Index – January 1, 2015 Supplementary Support Manuals SUPPLEMENTARY SUPPORT MANUALS ARE REVISED AS REQUIRED AND ARE AVAILABLE BY CONTACTING THE AVIATION OPERATION CENTER [email protected] GEK # Engine Model Nomenclature Current Rev No. Current Rev Date AIRLINE TEST CELL EQUIPMENT MANUALS 35630 CF6-6/-50 Airline Test Cell Equipment Manual 3 03/01/74 72521 CF6-50/-80A Airline Test Cell Equipment Manual 3 07/01/84 92470 CF6-80C2 Airline Test Cell Equipment Manual Basic 11/15/85 CONTROL SYSTEM TIME LIMITED DISPATCH SUMMARIES 98408 CF6-80C2BF Boeing 747-400/767-300 Control System Time Limited Dispatch Summary 14 04/09 98497 CF6-80C2D1F MD11 Control System Time Limited Dispatch Summary 8 03/08 100737 CF6-80E1 A330 Control System Time Limited Dispatch Summary 9 12/08 103028 CF6-80C2AF A300-600 Control System Time Limited Dispatch Summary 3 10/06 114105 CF6-80C2L1F Lockheed Martin C5 Application Control System Time Limited Dispatch Summary 1 10/07 SECTION 3 Page 1/5 CF6 Technical Manual Index – January 1, 2015 Supplementary Support Manuals SUPPLEMENTARY SUPPORT MANUALS ARE REVISED AS REQUIRED AND ARE AVAILABLE BY CONTACTING THE AVIATION OPERATION CENTER [email protected] GEK # Engine Model Nomenclature Current Rev No. Current Rev Date FACILITY PLANNING MANUALS 9269 CF6-6/-50 Facility Planning Manual 31 05/01/80 72504 CF6-80A Facility Planning Manual Basic 09/30/81 ILLUSTRATED TOOL AND EQUIPMENT MANUALS 9268 CF6-6/CF6-50 Illustrated Tool and Equipment Manual 46 10/01/86 72505 CF6-80A Illustrated Tool and Equipment Manual 4 09/01/86 92463 CF6-80C2 Illustrated Tool and Equipment Manual 7* 12/01/14 99380 CF6-80E1 Illustrated Tool and Equipment Manual 3 08/01/14 INSTALLATION MANUALS 9286-6 CF6-6 Installation Manual Basic 03/31/85 9286-50 CF6-50 Installation Manual Basic 04/01/80 SECTION 3 Page 2/5 CF6 Technical Manual Index – January 1, 2015 Supplementary Support Manuals SUPPLEMENTARY SUPPORT MANUALS ARE REVISED AS REQUIRED AND ARE AVAILABLE BY CONTACTING THE AVIATION OPERATION CENTER [email protected] GEK # Engine Model Nomenclature Current Rev No. Current Rev Date 50460 CF6-80A/A2 Installation Manual 2 09/01/83 50490 CF6-80A1/A3 Installation Manual 2 09/01/83 50492 CF6-80C2 PMC Installation Manual 7 03/31/98 97284 CF6-80C2AF/BF/DF FADEC Installation Manual 13 08/23/13 112655 CF6-80C2L1F Installation Manual 1 02/14/12 112723 CF6-80C2K1F Installation Manual 1 10/31/12 99381 CF6-80E1 Installation Manual 2 12/03/08 NONDESTRUCTIVE TESTING MANUALS 28468 CF6-6 Nondestructive Testing Manual 21 04/01/88 9294 CF6-50 Nondestructive Testing Manual 27 07/01/87 72502 CF6-80A Nondestructive Testing Manual 3 11/15/86 92471 CF6-80C2 Nondestructive Testing Manual 3 08/31/93 SECTION 3 Page 3/5 CF6 Technical Manual Index – January 1, 2015 Supplementary Support Manuals SUPPLEMENTARY SUPPORT MANUALS ARE REVISED AS REQUIRED AND ARE AVAILABLE BY CONTACTING THE AVIATION OPERATION CENTER [email protected] GEK # 99385 Engine Model CF6-80E1 Nomenclature Nondestructive Testing Manual Current Rev No. Current Rev Date Basic 06/30/93 MISCELLANEOUS MANUALS CF6-50 Locally Fabricated Tools for CF6-50E/747 – Boeing Application 3 08/01/82 50335 CF6-50 Power Plant Buildup Manual Commonality Program for DC10/747 (This manual is not maintained or kept up-to-date.) 8 11/15/81 50355 CF6-50 Compressor Rotor EROM Fixture Manual 3 03/01/82 50528 CF6-6/-50 EGT System Tester Instruction Manual 1 01/15/87 72537 CF6-6/-50 Operation Manual for Spectro Dynamics Fiber Optic One Per Revolution Basic 06/15/872 97321 CF6-80C2BF/DF FADEC System Description Document Basic 05/15/89 98432 CF6-80C2 External Configuration Hardware Handbook 1 05/15/92 99399 CF6-80C2 Boeing FADEC ECU Pre-PIP Wiring Harness Manual Basic 02/15/91 35652 SECTION 3 Page 4/5 CF6 Technical Manual Index – January 1, 2015 Supplementary Support Manuals SUPPLEMENTARY SUPPORT MANUALS ARE REVISED AS REQUIRED AND ARE AVAILABLE BY CONTACTING THE AVIATION OPERATION CENTER [email protected] GEK # Engine Model 99401 CF6-80C2 117587 CF6-80C2/CF6-80E1 SECTION 3 Nomenclature Boeing FADEC ECU PIP Wiring Harness Manual Combustor: Borescope Inspection Guide Current Rev No. Current Rev Date Basic 03/15/91 3 April 2013 Page 5/5 CF6 Technical Manual Index – January 1, 2015 General Practices Manual GENERAL PRACTICES MANUAL SECTIONS ARE AVAILABLE FOR FIRST TIER CUSTOMERS UPON REQUEST. PLEASE SUBMIT YOUR REQUEST TO [email protected]. THE SECTIONS ARE REVISED INDIVIDUALLY. THE SECTIONS ARE ALSO AVAILABLE ON THE BAE WEBSITE OR FROM BAE BY CONTACTING: [email protected]. GEK 99373- Engine Model Nomenclature Current Rev No. Current Rev Date (SECTION) CF6 ALL MODELS GENERAL PRACTICES MANUAL SECTIONS 73-10-00 CF6 ALL MODELS General Information 7 03/22/12 CF6 ALL MODELS Safety Instructions 6 03/24/11 CF6 ALL MODELS Equivalent Tools, Materials, and Procedures 6 09/15/11 CF6 ALL MODELS Soldering 6 11/17/11 CF6 ALL MODELS Soldering and Desoldering Equipment Calibration 6 11/17/11 CF6 ALL MODELS Circuit Card Assembly Soldering 6 11/17/11 CF6 ALL MODELS Microcircuit Soldering 6 11/17/11 CF6 ALL MODELS Terminal Connection 6 11/17/11 CF6 ALL MODELS Hand Soldering 6 11/17/11 CF6 ALL MODELS Manual Tinning Process 6 11/17/11 73-10-16 73-10-19 73-20-00 73-20-02 73-20-16 73-20-17 73-20-19 73-20-20 73-20-21 SECTION 4 Page 1/6 CF6 Technical Manual Index – January 1, 2015 General Practices Manual GENERAL PRACTICES MANUAL SECTIONS ARE AVAILABLE FOR FIRST TIER CUSTOMERS UPON REQUEST. PLEASE SUBMIT YOUR REQUEST TO [email protected]. THE SECTIONS ARE REVISED INDIVIDUALLY. THE SECTIONS ARE ALSO AVAILABLE ON THE BAE WEBSITE OR FROM BAE BY CONTACTING: [email protected]. GEK 99373- 73-20-22 73-20-23 73-30-00 73-30-16 73-30-17 73-30-19 73-30-20 73-30-21 73-30-24 73-30-25 73-40-00 SECTION 4 Engine Model Nomenclature Current Rev No. Current Rev Date CF6 ALL MODELS Surface Mounted Component Soldering 7 08/01/14 CF6 ALL MODELS Ball Grid Array Component Soldering 6 11/17/11 CF6 ALL MODELS General Repair 6 11/17/11 CF6 ALL MODELS Identification Marking 6 11/17/11 CF6 ALL MODELS Safety Wiring 6 11/17/11 CF6 ALL MODELS Threaded Insert Repair 6 11/17/11 CF6 ALL MODELS Out-of-Round Connector Repair 6 11/17/11 CF6 ALL MODELS Potting of Connectors 6 11/17/11 CF6 ALL MODELS Component Substitution 6 11/17/11 CF6 ALL MODELS Chemical Thread-Locking 6 11/17/11 CF6 ALL MODELS Circuit Card Assembly Repair 6 11/17/11 Page 2/6 CF6 Technical Manual Index – January 1, 2015 General Practices Manual GENERAL PRACTICES MANUAL SECTIONS ARE AVAILABLE FOR FIRST TIER CUSTOMERS UPON REQUEST. PLEASE SUBMIT YOUR REQUEST TO [email protected]. THE SECTIONS ARE REVISED INDIVIDUALLY. THE SECTIONS ARE ALSO AVAILABLE ON THE BAE WEBSITE OR FROM BAE BY CONTACTING: [email protected]. GEK 99373- 73-40-16 73-40-17 73-40-18 73-40-19 73-40-20 73-40-21 73-40-22 73-40-23 73-40-24 73-45-00 73-45-16 SECTION 4 Engine Model Nomenclature Current Rev No. Current Rev Date CF6 ALL MODELS Part Removal 7 06/20/14 CF6 ALL MODELS Part Installation 6 11/17/11 CF6 ALL MODELS Part Replacement 7 07/22/14 CF6 ALL MODELS General Laminate, Conductor Repair 7 09/16/14 CF6 ALL MODELS Modification of Internal Circuits 6 11/17/11 CF6 ALL MODELS Solder Mask Repair 6 11/17/11 CF6 ALL MODELS ESD Label Replacement 6 11/17/11 CF6 ALL MODELS Gold Pin Replacement 6 11/17/11 CF6 ALL MODELS Terminal Strip Repair 6 11/17/11 CF6 ALL MODELS Bonding and Encapsulating 6 11/17/11 CF6 ALL MODELS Epoxy Bonding 7 06/27/13 Page 3/6 CF6 Technical Manual Index – January 1, 2015 General Practices Manual GENERAL PRACTICES MANUAL SECTIONS ARE AVAILABLE FOR FIRST TIER CUSTOMERS UPON REQUEST. PLEASE SUBMIT YOUR REQUEST TO [email protected]. THE SECTIONS ARE REVISED INDIVIDUALLY. THE SECTIONS ARE ALSO AVAILABLE ON THE BAE WEBSITE OR FROM BAE BY CONTACTING: [email protected]. GEK 99373- 73-45-17 73-45-18 73-50-00 73-50-16 73-50-17 73-50-18 73-50-19 73-60-00 73-60-02 73-60-16 73-61-00 SECTION 4 Engine Model Nomenclature Current Rev No. Current Rev Date CF6 ALL MODELS Epoxy Bonding (High Temperature) 6 11/17/11 CF6 ALL MODELS RTV Application 6 11/17/11 CF6 ALL MODELS Protective Coatings 6 11/17/11 CF6 ALL MODELS Removal of Conformal Coatings 6 11/17/11 CF6 ALL MODELS Recoating Conformal Coated Repaired Areas 7 02/14/13 CF6 ALL MODELS Aluminum Surface Touch-up with Chromate Solution 6 11/17/11 CF6 ALL MODELS Painted Surface Repair 6 11/17/11 CF6 ALL MODELS Electrostatic Discharge Control 6 11/17/11 CF6 ALL MODELS ESD Equipment Calibration 6 11/17/11 CF6 ALL MODELS Handling ESDS Devices 6 11/17/11 CF6 ALL MODELS Moisture Sensitive Devices 6 11/17/11 Page 4/6 CF6 Technical Manual Index – January 1, 2015 General Practices Manual GENERAL PRACTICES MANUAL SECTIONS ARE AVAILABLE FOR FIRST TIER CUSTOMERS UPON REQUEST. PLEASE SUBMIT YOUR REQUEST TO [email protected]. THE SECTIONS ARE REVISED INDIVIDUALLY. THE SECTIONS ARE ALSO AVAILABLE ON THE BAE WEBSITE OR FROM BAE BY CONTACTING: [email protected]. GEK 99373- 73-61-16 73-70-00 73-70-16 73-80-00 73-80-16 73-80-17 73-90-00 73-90-16 73-90-17 73-90-18 73-90-19 SECTION 4 Engine Model Nomenclature Current Rev No. Current Rev Date CF6 ALL MODELS Moisture Sensitive Device Preparation 6 11/17/11 CF6 ALL MODELS Flexible Circuit Card Assembly Repair 6 11/17/11 CF6 ALL MODELS Connector Removal and Replacement 6 11/17/11 CF6 ALL MODELS Magnetic Media and Software 6 11/17/11 CF6 ALL MODELS Media Storage Precautions 6 11/17/11 CF6 ALL MODELS Record Keeping and Configuration Control 6 11/17/11 CF6 ALL MODELS Electrical Wiring 6 11/17/11 CF6 ALL MODELS Wiring and Cable Lacing 6 11/17/11 CF6 ALL MODELS Crimped Electrical Connection 6 11/17/11 CF6 ALL MODELS Shielded Wire Processes 6 11/17/11 CF6 ALL MODELS Wire Preparation Processes 6 11/17/11 Page 5/6 CF6 Technical Manual Index – January 1, 2015 General Practices Manual GENERAL PRACTICES MANUAL SECTIONS ARE AVAILABLE FOR FIRST TIER CUSTOMERS UPON REQUEST. PLEASE SUBMIT YOUR REQUEST TO [email protected]. THE SECTIONS ARE REVISED INDIVIDUALLY. THE SECTIONS ARE ALSO AVAILABLE ON THE BAE WEBSITE OR FROM BAE BY CONTACTING: [email protected]. GEK 99373- 73-95-00 73-95-19 73-95-20 73-95-21 73-95-22 73-95-30 73-95-32 SECTION 4 Engine Model Current Rev No. Current Rev Date Nomenclature CF6 ALL MODELS Chassis Repairs 6 11/17/11 CF6 ALL MODELS Broken Screw Removal 6 11/17/11 CF6 ALL MODELS Chassis Dent and Scratch Repair 6 11/17/11 CF6 ALL MODELS Chassis Surface Weld Area Repair 6 11/17/11 CF6 ALL MODELS Chassis Surfaces Repair 6 11/17/11 CF6 ALL MODELS Aluminum Surface Repair by Chemical Weld Application 6 11/17/11 CF6 ALL MODELS Threaded Insert Overhaul 7 04/22/14 Page 6/6
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