Brochure AC servo motors BSM Series With expertise, and a comprehensive portfolio of products and life-cycle services, we help value-minded industrial customers improve their energy efficiency and productivity. 2 ABB | Motors and Generators | AC Servo motors AC servo motors Table of contents 1 BSM N-series 2 BSM C-series 3 SSBSM-series 4 BSM25/33 series Engineering information 5 6 ABB motion product AC Servo motors | Motors and Generators | ABB 3 4 ABB | Motors and Generators | AC Servo motors Advantages and solutions from ABB Flexibility and quality…durability and reliability…these have become the keys to application solutions in today’s world. Automation is an investment. ABB’s application experience combined with technical knowledge and experience, will aid you in arriving at the right solution. We will help you maximize the return on your investment. We have a broad spectrum of products available, many from stock…motors, drives, motion controllers, PLCs…to ensure a high quality, high reliability, low maintenance solution. Our products speed up your machine, while improving product quality and reliability. ABB’s philosophy is to produce the best products and solutions — We have worldwide engineering and application experience. Experience that delivers the solution. Everything we do, is about meeting or exceeding your expectations. ABB provides solutions for your motion control requirements From speed and positioning, to operating the world’s fastest machines – ABB products are hard at work – they increase productivity, improve quality and reduce cost. Our products are used in high performance industrial motion control applications such as X-Y tables, cut-to-length, machine tool, robotics, routing, factory automation, moving webs, labeling equipment, pick and place, textile, converting equipment, software clutch, packaging, flying shear, and many many more demanding applications. With our unparalleled quality, you also get one stop shopping, plus you get to choose from a wide selection of products… Choose from rotary or linear technology, including motors, controls, and positioning products. Get instant delivery from stock or have a custom product designed to your exact requirements. User friendly features… Motor features, which easily fit, designed to your application needs – from mounting to electrical windings, from terminations to feedback devices. Control features include quick and easy to use auto-commissioning and auto-tune wizards. These tools make the control a breeze to use. Our motion controllers incorporate key functions of motion, I/O handling, communication, networking, and operator interface into a simple easy motion programming package. You get “motion straight out of the box”. Easy set-up and operation and world-wide support… It is this philosophy which has made ABB the most preferred. For your complete motion control solution, contact ABB. ABB is there to support you. You get competent technical assistance in your own neighborhood. This provides you the timely, efficient service you want with easy access – they are ready to assist you. AC Servo motors | Motors and Generators | ABB 5 AC servo motors BSM N-Series brushless servo motors Low inertia - high dynamics The BSM N series provides the lowest inertia and a high torque designed for excellent performance response. This series has a rugged, durable industrial design and is constructed with Neodymium Iron Boron magnetics. It is capable of peak torques equal to four times continuous, which can be used to provide high acceleration torques in applications. ABB BSM motors are available with a wide variety of feedback devices to suit application needs. IEC and NEMA configurations are available. Variety of feedback options: — Resolver — Incremental/Absolute Encoders — Hall sensors Precision wrapped rotor High acceleration capability - to move faster, to get the job done faster. High torque to inertia ratio - enables your machine to produce more parts per hour. Moisture/Dust resistant o-rings Environmentally rugged - for reliability and long life. High temperature operation Over temperature protection thermal switch. Heavy duty continuous operation - for dependable performance. Cooling kits available on some models - to obtain more performance and extend torque range. Optional holding brakes available. Typical BSM63/80 series shown 6 ABB | Motors and Generators | AC Servo motors Motor family Size Torque range mm in lb-in Nm BSM50 55 2.1 3.9-12 0.45-1.36 BSM63 67 2.6 6.8-18.5 0.7-2.8 BSM80 89 3.5 14.6-40 1.6-4.5 BSM90 120 4.7 53-117 6-13.3 BSM100 146 5.7 123-354 14-40 Rugged construction — Sealed to IP54 — With shaft oil seal sealed to IP55 — 95% RH Non-Condensing — 1000 m (3300 Feet) without derate Popular shaft/mounting dimensions — Stock and custom — IEC and NEMA Proven reliable bearings 4 times longer bearing life. Optional shaft seal Captured front bearing eliminates axial movement High voltage insulation Windings potted for additional voltage protection - for improved reliability and improved heat transfer. AC Servo motors | Motors and Generators | ABB 7 AC servo motors BSM N-series The BSM N-series provides applications with low inertia to attain the highest acceleration capability - to position faster - to obtain the highest machine throughput. Our motors are hard at work, increasing productivity, improving part quality, providing precision and reducing cost in many applications. This series provides continuous stall torques ranging from 3.9 lb-in (0.4 Nm) to 354 lb-in (40 Nm). Peak torques are four times continuous. This series has the lowest inertia to provide the maximum torque per package size. AC servo motors - N-series Continuous stall torque Motor inertia Lb-In Nm Continuous stall amps Speed RPM @ 320V 1 Motor number 3.9 0.45 1.49 7500 BSM50N-133AX 0.79 4000 BSM50N-175AX 2.0 9000 BSM63N-133AX 1.8 6000 BSM63N-150AX 1.0 4000 BSM63N-175AX 2.8 7500 BSM50N-233AX 1.4 3750 BSM50N-275AX 4.5 7500 BSM50N-333AX 2.3 4000 BSM50N-375AX 3.9 9000 BSM63N-233AX 2.8 6000 BSM63N-250AX 1.9 4000 BSM63N-275AX 4.7 9000 BSM80N-133AX 3.0 6000 BSM80N-150AX 2.1 4000 BSM80N-175AX 6.0 9000 BSM63N-333AX 4.0 6000 BSM63N-350AX 2.8 4000 BSM63N-375AX 8.7 9000 BSM80N-233AX 5.6 6000 BSM80N-250AX 3.9 4000 BSM80N-275AX 12.9 9000 BSM80N-333AX 8.6 6000 BSM80N-350AX 5.5 4000 BSM80N-375AX 7.8 4000 BSM90N-175AX 4.0 2000 BSM90N-1150AX 2.6 1200 BSM90N-1250AX 11.6 4000 BSM90N-275AX 6.1 2000 BSM90N-2150AX 4.1 1200 BSM90N-2250AX 19 4000 BSM90N-375AX 8.6 2000 BSM90N-3150AX 5.5 1200 BSM90N-3250AX 9.4 2000 BSM100N-1150AX 5.9 1200 BSM100N-1250AX 15.5 2000 BSM100N-2150AX 9.9 1200 BSM100N-2250AX 21.0 2000 BSM100N-3150AX 14.7 1200 BSM100N-3250AX 26.9 2000 BSM100N-4150AX 16.8 1200 BSM100N-4250AX 6.8 7.9 12 13 14.6 18.5 28.3 40 53 88 117 123 203 300 354 0.77 0.9 1.36 1.47 1.65 2.0 3.2 4.52 6 10 13.3 14 23 34 40 2 Lb-In-S 2 Kg - cm 2 0.00006 0.0677 0.00018 0.2031 0.00011 0.125 0.00016 0.180 0.00034 0.384 0.00091 1.02 0.0005 0.564 0.00162 1.82 0.00223 2.519 0.0030 3.389 0.0056 6.327 0.0082 9.264 0.0120 13.558 0.0196 22.145 0.0273 30.844 0.0349 39.431 Note: 1 Nominal rpm shown at 320 VDC bus for convenience. For 640 VDC double the speed. Reference motor table to verify that max speed is not exceeded. 2 For X callout, see motor ID matrix under engineering information. 8 ABB | Motors and Generators | AC Servo motors AC servo motors BSM N-series performance curves 1 BSM50N-133 5 BSM50N-133 1 TORQUE (Nm) DC 3 TORQUE (lb-in.) 10 0V BU S 0V DC BU S 0 0 0 1 0.5 5 2 32 16 CURRENT (Amps) 4 1.5 15 Model number 3 2 4 5 SPEED (rpm) x 1000 1 0 6 7 1 TORQUE (Nm) BU S 0 BSM50N-233 lb-in 3.9 3.9 7.9 Nm 0.45 0.45 0.9 Continuous current amps 1.49 0.79 2.87 Peak torque lb-in 15.9 15.9 32.3 Nm 1.8 1.8 3.65 Peak current amps 5 2.52 9.91 Thermal resistance °C/watt 3 3 2.6 Thermal time constant Min 7 7 11 Mechanical time constant msec 0.6 0.6 0.38 Electrical time constant msec 1.3 1.3 2.1 Rated speed @ 300 volts rpm 7500 4000 7500 Rated speed @160 volts Electrical Torque constant rpm 4000 1000 4000 lb-in/amp 3.14 6.31 3.25 Nm/amp 0.35 0.71 0.36 Vpk/krpm 30.37 60.94 32 Vrms/krpm 21.48 43.1 22.7 Resistance ohms 11.95 47.5 4 Inductance Mechanical Inertia mH 16.5 63.5 8.3 Continuous stall torque lb-in-s 2 0.00006 0.00006 0.00011 Kg-cm 2 0.0677 0.0677 0.124 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 2.4/1.1 2.4/1.1 3.4/1.6 5 DC 0V 32 TORQUE (lb-in.) 10 S DC BU 5V DC 56 0V 65 CURRENT (Amps) 2 1.5 15 BSM50N-175 1 BSM50N-175 Voltage constant BSM50N-175 0 BSM50N-133 General DC 0V S 0.5 BU 16 BU 0 S 0 3 2 4 5 SPEED (rpm) x 1000 1 6 7 BSM50N-233 30 320 9 BSM50N-233 8 CB 3 VD 2 TORQUE (Nm) TORQUE (lb-in.) 20 0 0 0 1 2 1 10 US CB 3 VD CURRENT (Amps) 4 5 6 7 US 160 0 1 3 2 4 5 SPEED (rpm) x 1000 6 7 AC Servo motors | Motors and Generators | ABB 9 AC servo motors BSM N-series performance curves 1 BSM50N-275 BSM50N-275 650 30 Model number 4 3 C VD VD S BU 565 CB 2 TORQUE (Nm) S BU 0 0 0 1 1 US 10 TORQUE (lb-in.) 20 C VD CB VD CURRENT (Amps) 2 3 US 320 160 3 2 4 5 SPEED (rpm) x 1000 1 0 6 7 BSM50N-333 0 0 0 2 1 10 4 2 3 TORQUE (Nm) TORQUE (lb-in.) 20 30 CURRENT (Amps) 6 8 10 4 BUS BUS 40 5 14 VDC VDC 12 320 160 1 3 2 4 5 SPEED (rpm) x 1000 6 7 BSM50N-375 BUS 7 40 VDC 4 6 BUS 3 TORQUE (Nm) VDC TORQUE (lb-in.) 20 30 320 BUS 160 0 0 0 1 1 10 2 BUS 2 VDC CURRENT (Amps) 3 4 5 DC 565 V 650 5 8 BSM50N-375 0 1 3 2 4 5 SPEED (rpm) x 1000 6 BSM50N-333 BSM50N-375 lb-in 7.9 12 12 Nm 0.9 1.36 1.36 Continuous current amps 1.42 4.56 2.38 Peak torque lb-in 32 48.15 48.15 Nm 3.65 5.44 5.44 Peak current amps 4.87 15 8 Thermal resistance °C/watt 2.6 1.8 1.8 Thermal time constant Min 11 15 15 Mechanical time constant msec 0.35 0.29 0.3 Electrical time constant msec 2.1 1.9 1.8 Rated speed @ 300 volts rpm 4000 7500 4000 Rated speed @160 volts Electrical Torque constant rpm 2000 4000 1500 lb-in/amp 6.66 3.2 6.4 Nm/amp 0.75 0.36 0.72 Vpk/krpm 64.3 30.9 61.9 Vrms/krpm 45.5 21.89 43.8 Resistance ohms 16 2.1 8.5 Inductance Mechanical Inertia mH 33.2 4.1 16 Continuous stall torque Voltage constant BSM50N-333 0 BSM50N-275 General 7 10 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.00011 0.00016 0.00016 Kg-cm 2 0.124 0.18 0.18 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 3.4/1.6 4.4/2 4.4/2 AC servo motors BSM N-series performance curves 1 BSM63N-133 25 3 7 BSM63N-133 Model number BSM63N-133 BSM63N-150 BSM63N-175 lb-in 6.8 6.8 6.8 Nm 0.77 0.77 0.77 Continuous current amps 2.01 1.83 1.01 Peak torque lb-in 27.25 27.25 27.25 Nm 3.08 3.08 3.08 Peak current amps 7.24 6.59 3.64 Thermal resistance °C/watt 2.2 2.2 2.2 Thermal time constant Min 13 1.3 13 Mechanical time constant msec 1 1.1 1 Electrical time constant msec 1.5 2 2.1 Rated speed @ 300 volts rpm 9000 6000 4000 Rated speed @160 volts Electrical Torque constant rpm 4000 3200 2130 lb-in/amp 3.75 4.12 7.46 Nm/amp 0.425 0.467 0.844 Vpk/krpm 36.3 39.9 72.1 Vrms/krpm 25.7 28.2 51 Resistance ohms 9.4 12.1 37.4 Inductance Mechanical Inertia mH 12.77 17.2 53.63 6 General 2 TORQUE (Nm) 0 0 0 1 5 2 S BU S BU 1 TORQUE (lb-in.) 10 15 DC 0V DC 0V 32 16 CURRENT (Amps) 3 4 5 20 Continuous stall torque 3 2 4 5 SPEED (rpm) x 1000 1 0 6 7 Voltage constant BSM63N-150 25 TORQUE (Nm) 2 20 2 0.00018 0.00018 0.00018 Kg-cm 2 0.2031 0.2031 0.2031 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 3.7/1.68 3.7/1.68 3.7/1.68 0V DC DC 0V BU BU 2 lb-in-s 1 TORQUE (lb-in.) 10 15 32 16 CURRENT (Amps) 3 4 5 6 3 BSM63N-150 S 0 0 0 1 5 S 1 0 3 2 4 5 SPEED (rpm) x 1000 6 7 BSM63N-175 2 TORQUE (Nm) VD C 0 16 BU C S VD 5 S 1 S BU 0 32 1 TORQUE (lb-in.) 10 15 C BU VD DC 5 56 0V 65 CURRENT (Amps) 2 20 3 25 3 BSM63N-175 BU 0 0 0 S 0 1 3 2 4 5 SPEED (rpm) x 1000 6 7 AC Servo motors | Motors and Generators | ABB 11 AC servo motors BSM N-series performance curves 1 BSM63N-233 BSM63N-250 BSM63N-275 lb-in 13 13 13 Nm 1.47 1.47 1.47 Continuous current amps 3.93 2.82 1.94 Peak torque lb-in 52.04 52.04 52.04 Nm 5.88 5.88 5.88 Peak current amps 14.1 10.1 6.96 Thermal resistance °C/watt 1.9 1.9 1.9 Thermal time constant Min 19 19 19 Mechanical time constant msec 0.69 0.64 0.62 Electrical time constant msec 1.5 2 2.1 Rated speed @ 300 volts rpm 9000 6000 4000 Rated speed @160 volts Electrical Torque constant rpm 4800 3200 2130 lb-in/amp 3.67 5.12 7.47 Nm/amp 0.415 0.579 0.844 Vpk/krpm 35.4 49.4 72.1 Vrms/krpm 25 34.9 51 50 Model number Resistance ohms 3.1 5.6 11.6 Inductance Mechanical Inertia mH 4.75 11.57 24.77 5 12 50 BSM63N-233 40 14 BSM63N-233 General 3 TORQUE (Nm) TORQUE (lb-in.) 20 30 320 160 C VD C VD 0 0 0 2 1 10 4 2 S BU S BU CURRENT (Amps) 6 8 4 10 40 Continuous stall torque 3 2 4 5 SPEED (rpm) x 1000 1 0 6 7 Voltage constant BSM63N-250 3 TORQUE (Nm) 1 10 0 0 2 0 US US CB CB VD VD 2 TORQUE (lb-in.) 20 30 320 160 CURRENT (Amps) 4 6 4 8 5 10 BSM63N-250 1 0 3 2 4 5 SPEED (rpm) x 1000 6 7 BSM63N-275 40 5 6 50 BSM63N-275 4 US CB 0 0 0 1 1 10 US 2 CB 2 TORQUE (lb-in.) 20 30 S US VD VD CURRENT (Amps) 3 4 BU CB VD C VD 565 3 TORQUE (Nm) 5 650 320 160 0 1 3 2 4 5 SPEED (rpm) x 1000 6 7 12 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.00034 0.00034 0.00034 Kg-cm 2 0.384 0.384 0.384 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 5/2.3 5/2.3 5/2.3 AC servo motors BSM N-series performance curves 1 BSM63N-333 8 4 5 TORQUE (Nm) 3 2 1 0 6 7 BSM63N-375 lb-in 18.5 18.5 18.5 Nm 2.09 2.09 2.09 Continuous current amps 6.03 4.05 2.82 Peak torque lb-in 73.99 73.99 73.99 Nm 8.36 8.36 8.36 Peak current amps 21.7 14.5 10.1 Thermal resistance °C/watt 1.6 1.6 1.6 Thermal time constant Min 25 25 25 Mechanical time constant msec 0.57 0.57 0.5 Electrical time constant msec 1.9 1.79 2.3 Rated speed @ 300 volts rpm 9000 6000 4000 Rated speed @160 volts Electrical Torque constant rpm 4800 3200 2130 lb-in/amp 3.41 5.07 7.28 Nm/amp 0.385 0.573 0.823 Vpk/krpm 32.8 49 70.2 Vrms/krpm 23.25 34.6 49.7 Resistance ohms 1.5 3.28 5.92 Inductance Mechanical Inertia mH 2.85 5.87 13.67 General 8 7 70 6 60 4 5 TORQUE (Nm) 50 320 160 lb-in-s 2 0.0005 0.0005 0.0005 Kg-cm 2 0.564 0.564 0.564 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 6.3/2.9 6.3/2.9 6.3/2.9 VDC VDC 1 10 0 0 2 0 2 20 BUS BUS 3 TORQUE (lb-in.) 30 40 12 14 BSM63N-350 10 BSM63N-350 Voltage constant BSM63N-350 CURRENT (Amps) 6 8 BSM63N-333 6 60 50 20 0 0 10 5 3 2 4 5 SPEED (rpm) x 1000 1 0 4 Model number Continuous stall torque TORQUE (lb-in.) 30 40 15 BUS BUS CURRENT (Amps) 10 VDC VDC 7 70 320 160 20 BSM63N-333 1 0 3 2 4 5 SPEED (rpm) x 1000 6 7 BSM63N-375 70 8 10 BSM63N-375 7 6 VDC 4 5 TORQUE (Nm) 60 50 TORQUE (lb-in.) 30 40 BUS 8 VDC BUS VDC 565 CURRENT (Amps) 4 6 650 320 VDC BUS 160 1 0 0 0 10 2 2 20 3 BUS 0 1 3 2 4 5 SPEED (rpm) x 1000 6 7 AC Servo motors | Motors and Generators | ABB 13 AC servo motors BSM N-series performance curves 1 BSM80N-133 BSM80N-133 3 4 TORQUE (Nm) 2 1 10 4 0 0 2 0 BSM80N-150 BSM80N-175 lb-in 14.6 14.6 14.6 Nm 1.65 1.65 1.65 Continuous current amps 4.74 3.05 2.14 Peak torque lb-in 58.41 58.41 58.41 Nm 6.6 6.6 6.6 Peak current amps 17.1 11 7.69 Thermal resistance °C/watt 1.84 1.84 1.84 Thermal time constant Min 23 23 23 Mechanical time constant msec 1.5 1.4 1.3 Electrical time constant msec 2.4 2.7 2.9 Rated speed @ 300 volts rpm 6000 4000 Rated speed @160 volts Electrical Torque constant rpm 4800 3200 2130 lb-in/amp 3.4 5.3 7.5 Nm/amp 0.386 0.6 0.85 Vpk/krpm 33.9 51.3 73.3 Vrms/krpm 24.2 36.3 51.8 Resistance ohms 2.1 5.1 9.53 Inductance Mechanical Inertia mH 5.2 13.97 28 6 5 50 20 12 40 TORQUE (lb-in.) 30 CURRENT (Amps) 8 10 6 US US 3 2 4 5 SPEED (rpm) x 1000 1 0 BSM80N-133 General B DC B DC V 320 V 160 14 16 Model number 6 7 Continuous stall torque Voltage constant BSM80N-150 20 3 4 TORQUE (Nm) 0 1 2 TORQUE (lb-in.) 30 10 4 0 BUS BUS 2 VDC VDC 0 320 160 CURRENT (Amps) 6 40 8 5 50 6 10 BSM80N-150 3 2 4 5 SPEED (rpm) x 1000 1 0 6 7 BSM80N-175 BSM80N-175 5 3 4 TORQUE (Nm) 0 0 0 1 1 10 2 2 US 20 TORQUE (lb-in.) 30 40 6 US CB 50 VD US CB VD CB VD CURRENT (Amps) 3 4 5 6 7 565 320 160 0 1 3 2 SPEED (rpm) x 1000 4 5 14 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.00091 0.00091 0.00091 Kg-cm 2 1.02 1.02 1.02 Maximum speed rpm 7,000 7,000 7,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 7/3.2 7/3.2 7/3.2 AC servo motors BSM N-series performance curves 1 BSM80N-233 BSM80N-233 100 BU S BU S BSM80N-250 BSM80N-275 lb-in 28.3 28.3 28.3 Nm 3.2 3.2 3.2 Continuous current amps 8.76 5.61 4 Peak torque lb-in 113.28 113.28 113.28 Nm 12.8 12.8 12.8 Peak current amps 31.5 20.2 14 Thermal resistance °C/watt 1.5 1.5 1.5 Thermal time constant Min 28 28 28 Mechanical time constant msec 0.95 0.84 0.72 Electrical time constant msec 3.2 2.9 3.9 Rated speed @ 300 volts rpm 6000 4000 Rated speed @160 volts Electrical Torque constant rpm 4800 3200 2130 lb-in/amp 3.59 5.6 8 Nm/amp 0.406 0.633 0.904 Vpk/krpm 34.7 54.1 77.3 Vrms/krpm 24.6 38.29 54.7 Resistance ohms 0.832 1.81 3.2 Inductance Mechanical Inertia mH 2.73 5.3 12.73 Continuous stall torque 6 8 TORQUE (Nm) 2 20 4 TORQUE (lb-in.) 60 40 0 0 5 10 CURRENT (Amps) 15 20 80 25 12 VDC VDC BSM80N-233 General 10 30 320 160 Model number 3 2 4 5 SPEED (rpm) x 1000 1 0 6 7 Voltage constant BSM80N-250 15 10 100 12 20 BSM80N-250 6 8 TORQUE (Nm) 80 TORQUE (lb-in.) 60 40 2 0.00162 0.00162 0.00162 Kg-cm 2 1.82 1.82 1.82 Maximum speed rpm 7,000 7,000 7,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 10/4.6 10/4.6 10/4.6 2 0 0 0 20 5 4 CURRENT (Amps) 10 US US DC B DC B 320 V 160 V lb-in-s 3 2 4 5 SPEED (rpm) x 1000 1 0 6 7 BSM80N-275 0 0 0 2 2 20 4 4 6 8 TORQUE (Nm) 80 TORQUE (lb-in.) 60 40 US BUS VDC B VDC CURRENT (Amps) 6 8 320 160 10 10 100 12 12 14 BSM80N-275 0 1 3 2 SPEED (rpm) x 1000 4 5 AC Servo motors | Motors and Generators | ABB 15 AC servo motors BSM N-series performance curves 1 BSM80N-333 18 16 14 140 8 10 12 TORQUE (Nm) TORQUE (lb-in.) 60 80 100 4 40 2 0 0 0 20 10 6 BU S CURRENT (Amps) 20 30 DC 160 V 120 40 160 BSM80N-333 3 2 4 5 SPEED (rpm) x 1000 1 0 6 7 18 14 25 16 150 30 BSM80N-350 50 6 TORQUE (lb-in.) 100 0 0 0 2 5 4 CURRENT (Amps) 15 20 S 10 DC BU S 8 10 12 TORQUE (Nm) 320 V DC BU 160 V 3 2 4 5 SPEED (rpm) x 1000 1 6 7 140 16 18 160 BSM80N-375 TORQUE (lb-in.) 60 80 100 8 10 12 TORQUE (Nm) 14 0 2 20 0 0 2 4 4 40 6 6 CURRENT (Amps) 8 10 12 S BUS C BU VDC VD 320 160 120 14 16 18 19 BSM80N-375 0 1 3 2 SPEED (rpm) x 1000 4 BSM80N-333 BSM80N-350 BSM80N-375 lb-in 40 40 40 Nm 4.52 4.52 4.52 Continuous current amps 12.98 8.61 5.54 Peak torque lb-in 160 160 160 Nm 18.08 18.08 18.08 Peak current amps 46.71 31.01 19.96 Thermal resistance °C/watt 1.22 1.22 1.22 Thermal time constant Min 34 34 34 Mechanical time constant msec 0.75 0.7 0.69 Electrical time constant msec 3.9 4.3 4.2 Rated speed @ 300 volts rpm 6000 4000 Rated speed @160 volts Electrical Torque constant rpm 4800 3200 2130 lb-in/amp 3.42 5.15 8.01 Nm/amp 0.387 0.583 0.906 Vpk/krpm 33.2 49.7 77.4 Vrms/krpm 23.41 35.2 54.7 Resistance ohms 0.433 0.935 2.22 Inductance Mechanical Inertia mH 1.7 4 9.3 General Continuous stall torque Voltage constant BSM80N-350 0 Model number 5 16 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.00223 0.00223 0.00223 Kg-cm 2 2.519 2.519 2.519 Maximum speed rpm 7,000 7,000 7,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 13/6 13/6 13/6 AC servo motors BSM N-series performance curves 1 BSM90N-175 lb-in 53 53 53 Nm 6 6 6 Continuous current amps 7.8 4.03 2.6 Peak torque lb-in 212.41 212.41 212.41 Nm 24 24 24 Peak current amps 28.1 14.5 9.37 8 Thermal resistance °C/watt 1.16 1.16 1.16 6 Thermal time constant Min 38 38 38 Mechanical time constant msec 0.58 0.54 0.55 4 Electrical time constant msec 3.3 4 4.1 2 Rated speed @ 300 volts rpm 4000 2000 1200 Rated speed @ 600 volts Electrical Torque constant rpm 4000 2400 22 BSM90N-1250 20 18 0 20 40 4 5 7.31 14.16 21.93 Nm/amp 0.853 1.65 2.56 Vpk/krpm 72.8 141.3 218.9 Vrms/krpm 51.5 99.9 154.8 Resistance ohms 1.24 4.33 10.66 Inductance Mechanical Inertia mH 4.15 17.6 43.5 Voltage constant 200 20 180 18 10 12 14 16 TORQUE (Nm) lb-in-s 2 0.003 0.003 0.003 Kg-cm 2 3.389 3.389 3.389 rpm 7,000 7,000 7,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 18/8.2 18/8.2 18/8.2 8 Maximum speed 2 0 0 0 20 2 4 40 6 60 US US DC B DC B 650 V 565 V US US DC B DC B 320 V 160 V TORQUE (lb-in.) 80 100 120 140 10 160 12 14 BSM90N-1150 CURRENT (Amps) 6 8 Continuous stall torque lb-in/amp BSM90N-1150 4 General 24 3 2 SPEED (rpm) x 1000 1 0 Model number 22 60 10 12 14 16 TORQUE (Nm) 180 160 20 25 TORQUE (lb-in.) 80 100 120 140 CURRENT (Amps) 15 10 5 BSM90N-1150 S S U DC B 320 V U DC B 160 V 0 BSM90N-175 0 200 24 BSM90N-175 1 0 2 3 SPEED (rpm) x 1000 4 5 22 200 20 18 10 12 14 16 TORQUE (Nm) 8 6 60 2 0 20 40 2 0 4 160 TORQUE (lb-in.) 80 100 120 140 180 7 3 BUS BUS BUS BUS 1 VDC VDC VDC DC V 160 0 650 565 320 CURRENT (Amps) 4 5 6 8 9 BSM90N-1250 24 BSM90N-1250 0 1 2 SPEED (rpm) x 1000 3 AC Servo motors | Motors and Generators | ABB 17 AC servo motors BSM N-series performance curves 1 40 35 350 BSM90N-275 30 20 25 TORQUE (Nm) 15 10 100 0 5 50 0 0 1 0 2 3 SPEED (rpm) x 1000 4 5 40 350 BSM90N-2150 lb-in 88 88 88 Nm 10 10 10 Continuous current amps 11.6 6.15 4.19 Peak torque lb-in 354 354 354 Nm 40 40 40 Peak current amps 41.8 22.1 15 Thermal resistance °C/watt 1.15 1.15 1.15 Thermal time constant Min 49 49 49 Mechanical time constant msec 0.36 0.38 0.36 Electrical time constant msec 5.1 5.4 5.7 Rated speed @ 300 volts rpm 4000 2000 1200 Rated speed @ 600 volts Electrical Torque constant rpm 4000 2400 Continuous stall torque 8.43 15.9 23.4 Nm/amp 0.954 1.8 2.65 Vpk/krpm 81.5 154.5 226.7 Vrms/krpm 57.6 109.3 160.3 Resistance ohms 0.523 1.97 3.94 Inductance Mechanical Inertia mH 2.66 10.5 22.5 20 25 TORQUE (Nm) lb-in-s 2 0.0056 0.0056 0.0056 Kg-cm 2 6.327 6.327 6.327 Maximum speed rpm 7,000 7,000 7,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 28/12.7 28/12.7 28/12.7 10 100 0 5 50 0 2 3 SPEED (rpm) x 1000 4 5 350 20 25 TORQUE (Nm) 15 10 5 0 100 50 TORQUE (lb-in.) 150 200 0 CURRENT (Amps) 6 8 10 2 0 S S C BUS DC BU 565 V D 650 V DC BU S 0 1 320 V DC BU 160 V 4 250 30 12 300 35 14 40 BSM90N-2250 BSM90N-2250 1 2 SPEED (rpm) x 1000 3 A blower option is available which will increase the motor’s continuous stall torque by another 80%. 18 ABB | Motors and Generators | AC Servo motors BSM90N-2250 1 lb-in/amp 15 TORQUE (lb-in.) 150 200 5 1 0 1 General 250 30 300 35 20 C BUS C BUS 650 VD 565 VD C BUS C BUS 320 VD 160 VD CURRENT (Amps) 10 15 BSM90N-275 1 Voltage constant BSM90N-2150 BSM90N-2150 0 Model number 250 TORQUE (lb-in.) 150 200 BUS BUS 10 320 VDC 160 VDC CURRENT (Amps) 20 30 300 40 BSM90N-275 AC servo motors BSM N-series performance curves 1 BSM90N-375 50 13.3 30 35 25 TORQUE (Nm) Continuous current amps 19.01 8.64 5.59 Peak torque lb-in 471 471 471 Nm 53.2 53.2 53.2 Peak current amps 68.47 31.1 20.1 20 45 117 13.3 Thermal resistance °C/watt 1.14 1.14 1.14 15 40 117 Thermal time constant Min 59 59 59 Mechanical time constant msec 0.32 0.33 0.32 Electrical time constant msec 2.8 5.4 5.5 Rated speed @ 300 volts rpm 4000 2000 1200 Rated speed @ 600 volts Electrical Torque constant rpm 4000 2400 5 Continuous stall torque lb-in/amp 6.8 15.07 23.4 Nm/amp 0.77 1.7 2.64 Vpk/krpm 65.7 145.6 226.3 Vrms/krpm 46.5 103 160.1 Resistance ohms 0.2075 1.02 2.39 Inductance Mechanical Inertia mH 1.257 5.53 13.18 Voltage constant 450 lb-in-s 2 0.0082 0.0082 0.0082 Kg-cm 2 9.264 9.264 9.264 50 45 565 VDC 650 VDC BUS BUS BUS Maximum speed rpm 7,000 7,000 7,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 38/17.3 38/17.3 38/17.3 5 0 0 0 50 5 10 100 15 150 20 320 VDC BUS 30 35 25 TORQUE (Nm) 40 350 160 VDC TORQUE (lb-in.) 200 250 300 1 General 13.3 400 30 25 BSM90N-3250 117 BSM90N-3150 CURRENT (Amps) 15 20 1 Nm BSM90N-3150 10 BSM90N-3150 10 4 1 5 50 2 3 SPEED (rpm) x 1000 BSM90N-375 0 400 350 50 0 0 1 0 Model number lb-in 10 100 150 S CURRENT (Amps) 30 40 320 VDC BU S 20 160 VDC BU TORQUE (lb-in.) 200 250 300 60 450 BSM90N-375 1 0 2 3 SPEED (rpm) x 1000 4 5 BSM90N-3250 50 450 45 20 15 10 150 100 0 5 50 0 30 35 25 TORQUE (Nm) 40 350 TORQUE (lb-in.) 200 250 300 5 0 S C BUS 650 VD C BUS 565 VD C BU 320 VD C BUS 160 VD CURRENT (Amps) 10 15 400 20 BSM90N-3250 0 1 1 2 SPEED (rpm) x 1000 3 A blower option is available which will increase the motor’s continuous stall torque by another 80%. AC Servo motors | Motors and Generators | ABB 19 AC servo motors BSM N-series performance curves 1 500 BSM100N-1150 BSM100N-1150 30 50 Model number 400 30 TORQUE (Nm) 20 10 100 0 0 5 0 lb-in 123.9 123.9 203.5 Nm 14 14 23 Continuous current amps 9.4 5.9 15.5 Peak torque lb-in 495.6 495.6 814.2 Nm 56 56 92 Peak current amps 34 21.2 55.8 Thermal resistance °C/watt 1.05 1.05 1 Thermal time constant Min 58 58 67 Mechanical time constant msec 0.47 0.46 0.33 Electrical time constant msec 7.2 7.4 8.3 Rated speed @ 300 volts rpm 2000 1200 2000 Rated speed @160 volts Electrical Torque constant rpm 1000 640 1000 lb-in/amp 14.5 23.3 14.5 Nm/amp 1.64 2.6 1.64 Vpk/krpm 140.4 225.3 140.8 Vrms/krpm 99.3 159.4 99.6 Resistance ohms 0.91 2.25 0.4 Inductance Mechanical Inertia mH 6.6 17.5 3.3 Voltage constant 30 TORQUE (Nm) S 0 0 10 100 5 20 DC BU 650 V S S S DC BU 565 V DC BU 320 V DC BU TORQUE (lb-in.) 200 300 40 15 400 50 20 500 BSM100N-1250 160 V CURRENT (Amps) 10 BSM100N-2150 40 25 TORQUE (lb-in.) 200 300 10 CURRENT (Amps) 15 20 C BUS C BUS 320 VD 160 VD 3 1 2 SPEED (rpm) x 1000 BSM100N-1250 0 BSM100N-1250 Continuous stall torque 0 0 1 2 SPEED (rpm) x 1000 3 BSM100N-2150 70 40 50 60 TORQUE (Nm) 0 0 10 10 20 200 30 600 TORQUE (lb-in.) 400 BUS 40 320 VDC BUS CURRENT (Amps) 20 30 80 50 90 800 BSM100N-2150 160 VDC 0 BSM100N-1150 General 0 1 2 SPEED (rpm) x 1000 3 20 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.012 0.012 0.0196 Kg-cm 2 13.558 13.558 22.145 Maximum speed rpm 4,000 4,000 4,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 35/16 35/16 49/22.3 AC servo motors BSM N-series performance curves 1 34 Continuous current amps 9.9 21 14.7 Peak torque lb-in 814.2 1203.6 1203.6 Nm 92 136 136 Peak current amps 35.8 75.8 53.1 Thermal resistance °C/watt 1 0.7 0.7 Thermal time constant Min 67 76 76 Mechanical time constant msec 0.3 0.24 0.29 Electrical time constant msec 9.4 10.9 9.7 Rated speed @ 300 volts rpm 1200 2000 1200 Rated speed @ 600 volts Electrical Torque constant rpm 2400 lb-in/amp 22.6 15.8 22.6 Nm/amp 2.56 1.79 2.56 Vpk/krpm 219 153.1 218.8 Vrms/krpm 154.9 108.3 154.7 1200 Resistance ohms 0.87 0.25 0.61 Inductance Mechanical Inertia mH 8.25 2.7 5.8 1000 90 300 34 650 VDC 565 VDC 320 VDC 20 200 0 0 0 10 5 10 30 BUS BUS BUS 40 50 60 TORQUE (Nm) 600 70 300 BUS 3 1 2 SPEED (rpm) x 1000 120 400 CON T WIT 60 80 TORQUE (Nm) OWE R CO lb-in-s 2 0.0196 0.0273 0.0273 Kg-cm 2 22.145 30.844 30.844 Maximum speed rpm 4,000 4,000 4,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 49/22.3 63/28.6 63/28.6 OLIN G 0 0 20 200 20 H BL 2400 40 TORQUE (lb-in.) 600 800 S S CURRENT (Amps) 30 40 50 100 60 70 Voltage constant 320 VDC BU 160 VDC BU 10 BSM100N-3250 1 203.5 BSM100N-3150 BSM100N-3150 0 1 23 0 Continuous stall torque BSM100N-3150 lb-in TORQUE (lb-in.) 400 25 General BSM100N-2250 Nm 160 VDC CURRENT (Amps) 15 20 Model number 80 800 BSM100N-2250 30 35 BSM100N-2250 3 1 2 SPEED (rpm) x 1000 0 BSM100N-3250 100 60 80 TORQUE (Nm) R CO OLIN G 0 20 400 200 0 OWE 40 TORQUE (lb-in.) 600 800 10 BUS H BL BUS 0 565 VDC T WIT 650 VDC BUS BUS CON 0 1 320 VDC 160 VDC CURRENT (Amps) 20 30 40 1000 120 50 1200 BSM100N-3250 1 2 SPEED (rpm) x 1000 3 A blower option is available which will increase the motor’s continuous stall torque by another 60%. AC Servo motors | Motors and Generators | ABB 21 AC servo motors BSM N-series performance curves 1 BSM100N-4150 160 140 120 1200 H BL 80 100 TORQUE (Nm) 60 OWE R CO OLIN G 0 20 200 0 10 0 40 T WIT 400 70 CURRENT (Amps) 40 50 60 1000 CON 20 30 S S 320 VDC BU 160 VDC BU TORQUE (lb-in.) 600 800 80 90 1400 BSM100N-4150 3 1 2 SPEED (rpm) x 1000 0 Model number 160 140 120 1400 1200 Continuous stall torque 354 354 Nm 40 40 Continuous current amps 26.9 16.8 Peak torque lb-in 1416 1416 Nm 160 160 Peak current amps 97.1 60.7 Thermal resistance °C/watt 0.66 0.66 Thermal time constant Min 85 85 Mechanical time constant msec 0.26 0.26 Electrical time constant msec 10.3 10.5 Rated speed @ 300 volts rpm 2000 1200 Rated speed @ 600 volts Electrical Torque constant rpm 14.5 23.2 Nm/amp 1.64 2.63 Vpk/krpm 140.7 225.1 Vrms/krpm 99.5 159.2 Resistance ohms 0.18 0.46 Inductance Mechanical Inertia mH 1.867 4.86 lb-in-s 2 0.0349 0.0349 Kg-cm 2 39.431 39.431 Maximum speed rpm 4,000 4,000 Number of motor poles — 8 8 Weight lbs/Kg — 77/35 77/35 20 0 0 1 2 SPEED (rpm) x 1000 3 A blower option is available which will increase the motor’s continuous stall torque by another 60%. 22 ABB | Motors and Generators | AC Servo motors 2400 lb-in/amp 40 OLIN G BSM100N-4250 lb-in 60 R CO 200 400 OWE 80 100 TORQUE (Nm) 1000 60 TORQUE (lb-in.) 600 800 20 10 0 H BL S S T WIT 650 VDC BU 565 VDC BU S S CON 0 1 320 VDC BU 160 VDC BU CURRENT (Amps) 30 40 50 BSM100N-4250 1 General Voltage constant BSM100N-4250 BSM100N-4150 1 AC servo motors Brushless servo C-series The BSM C series of servo motors provide higher inertia in an economical package. These motors have a reliable magnetic design, and are used in applications needing higher inertial matching. These rugged motors provide peak torques equal to three times continuous, thus enabling rapid acceleration for the higher inertial demanding applications. Besides a wide variety of feedback devices, other options such as brakes, cooling to extend performance, mounting, shaft, and electrical windings are available for your application needs. We also have stocked motors for immediate delivery for your application needs. BSM80 Size mm 89 in 3.5 Torque range lb-in 10-38 Nm 1.2-4.3 BSM90 120 4.7 23-69 2.6-7.8 BSM100 146 5.7 44-265 5-30 BSM132 244 9.6 469-1185 53-134 Motor family Variety of feedback options: – Resolver – Incremental/Absolute Encoders – Hall sensors Stock and custom shafts and mountings. Rugged industrial construction quality in the design – IEC and NEMA – Design interchangeable with N-Series versatility for machine designs High continuous rated operating temperature Over temperature protective thermal switch Proven reliable bearings 4 times longer bearing life O-rings for moisture and dust resistance Rugged design for rugged environments - quality in the design. Higher rotor inertia for matching heavier machine inertial loads. Rugged construction – Sealed to IP54 – With shaft oil seal sealed to IP55 – 95% RH Non-Condensing – 1000 m (3300 Feet) without derate Optional holding brakes High voltage insulation Windings potted for additional voltage protection - for improved reliability and improved heat transfer Optional shaft seal Optional forced air cooling on some models - to extend torque capability for additional motor performance. Typical BSM 90/100 series shown AC Servo motors | Motors and Generators | ABB 23 2 AC servo motors BSM C-series 2 The BSM C-series has as standard, a “higher” inertia - thus providing an excellent match for equipment requiring higher inertial matching for the machine. This series provides continuous stall capability ranging from 10 lb-In (1.2 Nm) to 1185 lb-In (134 Nm). Peak torques are typically three times continuous. The BSM C-series provides up to 50% more torque in a smaller size (2 inches/50 mm shorter) compared to previous models. The C-series provides an economical package best used in applications with higher load inertias. AC servo motors - C-series Continuous stall torque Nm Continuous stall amps Speed RPM @ 320V 1 Motor number 2 Motor inertia Lb-In Lb-in-S 2 Kg - cm 2 10.6 1.2 2.7 6000 BSM80C-150AX 0.0016 1.81 1.9 4000 BSM80C-175AX 5.2 6000 BSM80C-250AX 0.0033 3.73 3.2 4000 BSM80C-275AX 21.2 2.4 1.82 2000 BSM80C-2150AX 23.0 2.6 2.1 2000 BSM90C-1150AX 0.0039 4.4 31.8 3.6 7.8 6000 BSM80C-350AX 0.0049 5.61 6.3 4000 BSM80C-375AX 3.2 2000 BSM80C-3150AX 6.3 4000 BSM80C-475AX 0.0066 7.45 3.1 2000 BSM80C-4150AX 4.0 2400 BSM100C-1150AX 0.0149 16.82 2.3 1200 BSM100C-1250AX 9.0 4000 BSM90C-275AX 0.0078 8.81 4.7 2000 BSM90C-2150AX 2.5 1200 BSM90C-2250AX 12.0 4000 BSM90C-375AX 0.0117 13.2 6.0 2000 BSM90C-3150AX 3.4 1200 BSM90C-3250AX 8.0 2400 BSM100C-2150AX 0.0299 33.7 4.9 1200 BSM100C-2250AX 11.4 2400 BSM100C-3150AX 0.0448 50.6 6.9 1200 BSM100C-3250AX 16.8 2400 BSM100C-4150AX 0.0598 67.5 10.6 1200 BSM100C-4250AX 21.0 2400 BSM100C-5150AX 0.0747 84.4 13.0 1200 BSM100C-5250AX 24.0 2000 BSM100C-6150AX 0.0897 101.2 14.1 1200 BSM100C-6250AX 38.0 44.3 46.0 69.0 88.5 125.7 177.0 221.3 265.5 4.3 5.0 5.2 7.8 10.0 14.2 20.0 25.0 30.0 469 53 37 1800 BSM132C-3200AX 0.233 262 619 70 43 1800 BSM132C-4200AX 0.287 324 770 87 50 1800 BSM132C-5200AX 0.345 389 929 105 52 1800 BSM132C-6200AX 0.392 443 1008 114 72 1800 BSM132C-7200AX 0.448 506 1097 124 74 1800 BSM132C-8200AX 0.513 579 1185 134 79 1800 BSM132C-9200AX 0.57 644 Note: 1 Nominal rpm shown at 320 VDC bus for convenience. For 640 VDC double the speed. Reference motor table to verify that max speed is not exceeded. 2 For X callouts, see motor ID matrix under engineering information. 24 ABB | Motors and Generators | AC Servo motors AC servo motors BSM C-series performance curves BSM80C-150 7 BSM80C-150 30 Model number BSM80C-150 BSM80C-175 BSM80C-250 lb-in 10.6 10.6 21.2 Nm 1.2 1.2 2.4 Continuous current amps 2.75 1.93 5.2 Peak torque lb-in 31.9 31.9 63.7 Nm 3.6 3.6 7.2 Peak current amps 7 4.9 13.3 Thermal resistance °C/watt 1.33 1.33 1.15 Thermal time constant Min 19 19 23 Mechanical time constant msec 5.95 5.96 3.59 Electrical time constant msec 1.63 1.65 2.79 Rated speed @ 300 volts rpm 6000 4000 6000 Rated speed @160 volts Electrical Torque constant rpm 3200 2130 3200 lb-in/amp 4.5 6.5 4.8 Nm/amp 0.51 0.73 0.54 Vpk/krpm 43.7 62.5 46.2 Vrms/krpm 30.9 44.2 32.7 Resistance ohms 8.6 17.6 2.8 Inductance Mechanical Inertia mH 14 29.1 7.8 lb-in-s 2 0.0016 0.0016 0.0033 Kg-cm 2 1.81 1.81 3.73 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 9/4.1 9/4.1 10/4.5 3 6 General 2 TORQUE (Nm) TORQUE (lb-in.) 20 320 160 0 0 0 1 1 2 10 US US CB VD CB VD CURRENT (Amps) 3 4 5 Continuous stall torque 3 2 4 5 SPEED (rpm) x 1000 1 0 6 7 Voltage constant BSM80C-175 2 TORQUE (Nm) TORQUE (lb-in.) 20 3 2 0 0 0 1 1 S S BU BU 10 DC DC 0V 0V 32 16 CURRENT (Amps) 4 3 30 BSM80C-175 1 0 4 2 3 SPEED (rpm) x 1000 5 BSM80C-250 3 4 TORQUE (Nm) TORQUE (lb-in.) 30 40 1 10 0 0 2 0 2 20 4 US BUS DC B VDC V 320 160 CURRENT (Amps) 6 8 5 50 10 6 60 12 7 BSM80C-250 0 1 3 2 4 5 SPEED (rpm) x 1000 6 7 AC Servo motors | Motors and Generators | ABB 25 2 AC servo motors BSM C-series performance curves BSM80C-275 BSM80C-2150 BSM80C-350 lb-in 21.2 21.2 31.9 Nm 2.4 2.4 3.6 5 Continuous current amps 3.24 1.82 7.8 3 4 TORQUE (Nm) Peak torque lb-in 63.7 63.7 95.6 Nm 7.2 7.2 10.8 Peak current amps 8.3 4.3 19.3 Thermal resistance °C/watt 1.15 1.15 1 Thermal time constant Min 23 23 28 Mechanical time constant msec 3.54 3.59 2.63 Electrical time constant msec 2.63 2.81 3.02 Rated speed @ 300 volts rpm 4000 2000 6000 Rated speed @ 600 volts Electrical Torque constant rpm 8000 4000 lb-in/amp 7.7 14.5 4.8 Nm/amp 0.87 1.64 0.54 Vpk/krpm 74.5 140.4 46.2 Vrms/krpm 52.7 99.3 32.7 7 Resistance ohms 7.2 26.6 1.39 mH 18.9 73.3 4.2 6 Inductance Mechanical Inertia 7 BSM80C-275 60 Model number Continuous stall torque TORQUE (lb-in.) 30 40 320 160 0 0 0 1 1 10 2 2 20 3 BUS VDC BUS VDC CURRENT (Amps) 4 5 6 50 6 7 General 1 0 2 3 SPEED (rpm) x 1000 4 5 Voltage constant 60 3 4 TORQUE (Nm) TORQUE (lb-in.) 30 40 650 320 VD 1 0 0 0 10 1 2 20 US BUS CB VDC CURRENT (Amps) 2 3 5 50 4 BSM80C-2150 BSM80C-2150 1 0 2 3 SPEED (rpm) x 1000 4 5 BSM80C-350 10 90 9 8 5 6 7 TORQUE (Nm) 2 1 0 10 0 20 2 4 3 30 4 70 80 14 TORQUE (lb-in.) 40 50 60 6 S DC BU 320 V S DC BU 160 V CURRENT (Amps) 8 10 12 16 18 BSM80C-350 0 2 8 BSM80C-275 0 1 3 2 4 5 SPEED (rpm) x 1000 6 7 26 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.0033 0.0033 0.00497 Kg-cm 2 3.73 3.73 5.53 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 10/4.5 10/4.5 11/5.0 AC servo motors BSM C-series performance curves BSM80C-375 BSM80C-3150 BSM80C-475 lb-in 31.9 31.9 38.1 Nm 3.6 3.6 4.3 Continuous current amps 6.29 3.2 6.3 Peak torque lb-in 95.6 95.6 114.2 Nm 10.8 10.8 12.9 Peak current amps 16 8.1 17 4 Thermal resistance °C/watt 1 1 1 3 Thermal time constant Min 28 28 32 Mechanical time constant msec 2.7 2.7 2.42 Electrical time constant msec 3.73 3.69 3.16 1 Rated speed @ 300 volts rpm 4000 2000 4000 Rated speed @ 600 volts Electrical Torque constant rpm 8000 4000 8000 lb-in/amp 6 11.8 6.7 Nm/amp 0.67 1.33 0.76 Vpk/krpm 57.5 113.8 65.05 Vrms/krpm 40.7 80.5 46 Resistance ohms 2.2 8.9 1.95 Inductance Mechanical Inertia mH 8.2 32.8 6 10 BSM80C-375 0 90 16 BSM80C-375 9 8 320 2 10 0 0 2 20 4 30 BUS VDC BUS VDC 6 5 6 7 TORQUE (Nm) 12 80 TORQUE (lb-in.) 40 50 60 Continuous stall torque 160 CURRENT (Amps) 8 10 70 14 General 1 0 4 2 3 SPEED (rpm) x 1000 5 Voltage constant BSM80C-3150 8 6 TORQUE (Nm) 70 lb-in-s 2 0.00497 0.00497 0.0066 Kg-cm 2 5.53 5.53 7.45 rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 11/5.0 11/5.0 16/7.2 4 Maximum speed 10 0 2 0 1 0 20 2 30 3 US US US DC B DC B DC B 650 V 565 V TORQUE (lb-in.) 40 50 60 6 80 7 10 90 8 BSM80C-3150 320 V CURRENT (Amps) 4 5 Model number 0 3 2 4 5 SPEED (rpm) x 1000 1 6 7 12 110 11 10 9 6 7 8 TORQUE (Nm) 2 0 1 10 0 0 2 20 3 4 30 4 40 5 80 TORQUE (lb-in.) 50 60 70 90 12 6 US DC B 320 V S C BU D 160 V CURRENT (Amps) 8 10 14 100 16 13 BSM80C-475 BSM80C-475 0 1 2 3 SPEED (rpm) x 1000 4 5 AC Servo motors | Motors and Generators | ABB 27 2 AC servo motors BSM C-series performance curves BSM80C-4150 BSM90C-275 lb-in 38.1 23 46 Nm 4.3 2.6 5.2 Continuous current amps 3.17 2.15 9 Peak torque lb-in 114.2 69 138.1 Nm 12.9 7.8 15.6 Peak current amps 8.1 5.47 23 5 Thermal resistance °C/watt 1 1.6 0.9 4 Thermal time constant Min 32 35 45 3 Mechanical time constant msec 2.03 2.52 1 2 Electrical time constant msec 3.93 2.4 3.56 1 13 BSM90C-1150 Rated speed @ 300 volts rpm 2000 2000 4000 Rated speed @ 600 volts Electrical Torque constant rpm 4000 4000 8000 lb-in/amp 14.1 12.6 6 Nm/amp 1.59 1.42 0.68 Vpk/krpm 136.5 121.8 57.9 Vrms/krpm 96.5 86.1 41.0 Resistance ohms 7 11.5 1.04 Inductance Mechanical Inertia mH 27.5 27.6 3.7 11 General 10 12 BSM80C-4150 0 110 Model number Continuous stall torque 9 6 7 8 TORQUE (Nm) TORQUE (lb-in.) 40 50 60 70 0 0 10 1 20 30 3 2 C BUS 650 VD C BUS 565 VD C BUS 320 VD CURRENT (Amps) 4 5 80 6 90 7 2 100 8 BSM80C-4150 1 0 4 2 3 SPEED (rpm) x 1000 5 Voltage constant BSM90C-1150 4 5 TORQUE (Nm) 50 1 0 0 0 10 1 2 20 3 TORQUE (lb-in.) 30 40 2 US US DC B DC B 650 V 565 V US DC B 320 V CURRENT (Amps) 3 4 6 60 7 5 BSM90C-1150 0 1 2 3 4 SPEED (rpm) x 1000 5 BSM90C-275 120 TORQUE (lb-in.) 60 80 0 0 0 20 5 40 5 C BUS C BUS 320 VD 160 VD TORQUE (Nm) 10 100 20 CURRENT (Amps) 10 15 15 BSM90C-275 0 1 2 3 4 SPEED (rpm) x 1000 5 28 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.0066 0.0039 0.0078 Kg-cm 2 7.45 4.4 8.81 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 8 8 Weight lbs/Kg — 16/7.2 17/7.7 23/10.5 AC servo motors BSM C-series performance curves BSM90C-2150 BSM90C-2250 BSM90C-375 lb-in 46 46 69 Nm 5.2 5.2 7.8 Continuous current amps 4.78 2.51 12 9 TORQUE (Nm) Peak torque lb-in 138.1 138.1 207.1 Nm 15.6 15.6 23.4 Peak current amps 12.2 6.4 30.8 6 Thermal resistance °C/watt 0.9 0.9 0.87 Thermal time constant Min 45 45 55 Mechanical time constant msec 2.32 2.38 1.59 Electrical time constant msec 2.96 3.29 3.84 Rated speed @ 300 volts rpm 2000 1200 4000 Rated speed @ 600 volts Electrical Torque constant rpm 4000 2400 8000 lb-in/amp 12.2 21.6 6.7 Nm/amp 1.38 2.44 0.76 Vpk/krpm 118.8 208.6 64.9 Vrms/krpm 84 147.5 45.9 15 Resistance ohms 5 16 0.69 Inductance Mechanical Inertia mH 14.8 52.7 2.65 15 BSM90C-2150 12 12 BSM90C-2150 Model number Continuous stall torque BUS BUS 20 0 0 0 2 3 40 4 6 TORQUE (lb-in.) 60 80 DC 650 V DC 320 V CURRENT (Amps) 8 100 12 10 120 General 1 0 2 3 4 SPEED (rpm) x 1000 5 Voltage constant BSM90C-2250 2 0.0078 0.0078 0.0117 Kg-cm 2 8.81 8.81 13.21 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 23/10.5 23/10.5 30/13.6 20 0 0 1 0 3 40 2 BUS BUS BUS 9 TORQUE (Nm) lb-in-s 6 VDC VDC VDC TORQUE (lb-in.) 60 80 565 650 320 CURRENT (Amps) 3 4 100 5 120 6 BSM90C-2250 3 1 2 SPEED (rpm) x 1000 0 BSM90C-375 200 20 10 15 TORQUE (Nm) 160 TORQUE (lb-in.) 80 100 120 140 5 60 0 0 0 20 5 40 10 C BUS 320 VD C BUS 160 VD CURRENT (Amps) 15 20 25 180 30 BSM90C-375 0 1 2 3 4 SPEED (rpm) x 1000 5 AC Servo motors | Motors and Generators | ABB 29 2 AC servo motors BSM C-series performance curves BSM90C-3150 200 BSM90C-3250 BSM90C-4150 lb-in 69 69 92.0 Nm 7.8 7.8 10.4 Continuous current amps 6 3.45 7.69 Peak torque lb-in 207.1 207.1 276.1 Nm 23.4 23.4 31.2 Peak current amps 15.4 8.8 20.8 Thermal resistance °C/watt 0.87 0.87 0.45 Thermal time constant Min 55 55 57 Mechanical time constant msec 1.55 1.84 2.00 Electrical time constant msec 4.22 3.32 4.44 Rated speed @ 300 volts rpm 2000 1200 2000 Rated speed @ 600 volts Electrical Torque constant rpm 4000 2400 4000 lb-in/amp 13.4 23.5 13.3 Nm/amp 1.52 2.65 1.50 Vpk/krpm 129.8 227.1 128 Vrms/krpm 91.8 160.6 90.8 Resistance ohms 2.7 9.77 1.5 Inductance Mechanical Inertia mH 11.4 32.4 6.6 20 10 15 TORQUE (Nm) 160 TORQUE (lb-in.) 80 100 120 140 0 0 0 20 2 5 C BUS 650 VD C BUS 565 VD 4 Continuous stall torque C BUS 320 VD CURRENT (Amps) 6 8 10 12 14 BSM90C-3150 60 General 40 Model number 0 1 2 3 4 SPEED (rpm) x 1000 5 Voltage constant BSM90C-3250 20 10 15 TORQUE (Nm) 160 TORQUE (lb-in.) 80 100 120 140 US 20 0 0 1 0 40 5 2 60 3 US US DC B DC B DC B 650 V 565 V 320 V CURRENT (Amps) 4 5 6 7 180 8 200 BSM90C-3250 3 1 2 SPEED (rpm) x 1000 0 15 20 TORQUE (Nm) 10 0 0 5 50 5 200 BUS TORQUE (lb-in) 100 150 VDC BUS 15 650 C 320 VD CURRENT (Amps) 10 25 250 30 20 BSM90C-4150 0 2 180 BSM90C-3150 0 1 3 2 SPEED (rpm) x 1000 4 5 30 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.0117 0.0117 0.0156 Kg-cm 2 13.21 13.21 17.67 Maximum speed rpm 10,000 10,000 7000 Number of motor poles — 8 8 8 Weight lbs/Kg — 30/13.6 30/13.6 36/16.3 AC servo motors BSM C-series performance curves BSM100C-1150 10 15 BSM100C-1150 12 120 6 9 TORQUE (Nm) TORQUE (lb-in.) 60 80 100 8 0 0 20 2 3 40 S S DC BU CURRENT (Amps) 4 6 650 V DC BU 0 1 2 3 4 SPEED (rpm) x 1000 5 BSM100C-1250 BSM100C-2150 Continuous lb-in 44.3 44.3 88.5 stall torque Nm 5 5 10 Continuous current amps 4.01 2.3 8.02 Peak torque lb-in 132.8 132.8 265.5 Nm 15 15 30 Peak current amps 10.2 5.8 20.4 Thermal resistance °C/watt 1.04 1.04 0.84 Thermal time constant Min 47 47 54 Mechanical time constant msec 4.12 3.71 2.54 Electrical time constant msec 3.69 4.12 5.13 Rated speed @ 300 volts rpm 2400 1200 2400 Rated speed @ 600 volts Electrical Torque constant rpm 4800 2400 4800 lb-in/amp 12.9 22.7 12.9 Nm/amp 1.46 2.57 1.46 Vpk/krpm 125 219.9 125 Vrms/krpm 88.4 155.5 88.4 Resistance ohms 5.2 14.5 1.6 Inductance Mechanical Inertia mH 19.2 59.8 8.2 Voltage constant VDC VDC VDC BUS lb-in-s 2 0.0149 0.0149 0.02991 Kg-cm 2 16.82 16.82 33.77 Maximum speed rpm 7,000 7,000 7,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 30/13.6 30/13.6 39/17.7 20 0 0 1 0 3 40 2 BUS BUS 6 9 TORQUE (Nm) 650 565 320 TORQUE (lb-in.) 60 80 4 100 12 5 120 BSM100C-1250 15 BSM100C-1250 CURRENT (Amps) 3 BSM100C-1150 General 320 V 0 Model number 1 2 SPEED (rpm) x 1000 0 3 15 20 TORQUE (Nm) 200 5 0 0 0 50 5 10 BUS BUS BUS TORQUE (lb-in.) 100 150 650 VDC 565 VDC 320 VDC CURRENT (Amps) 10 15 25 250 20 BSM100C-2150 30 BSM100C-2150 0 1 2 3 4 SPEED (rpm) x 1000 5 AC Servo motors | Motors and Generators | ABB 31 2 AC servo motors BSM C-series performance curves 25 12 15 20 TORQUE (Nm) 0 0 0 2 5 50 4 10 10 200 TORQUE (lb-in.) 100 150 BUS BUS BUS CURRENT (Amps) 6 8 DC 565 V DC 650 V DC 320 V 3 1 2 SPEED (rpm) x 1000 0 0 1 2 3 4 SPEED (rpm) x 1000 5 BSM100C-3250 40 20 25 TORQUE (Nm) 30 35 350 15 300 5 0 50 0 4 10 100 6 BUS BUS BUS 14 565 VDC 650 VDC 320 VDC TORQUE (lb-in.) 150 200 250 16 BSM100C-3250 CURRENT (Amps) 8 10 12 BSM100C-2250 BSM100C-3150 BSM100C-3250 lb-in 88.5 125.7 125.7 Nm 10 14.2 14.2 Continuous current amps 4.97 11.4 6.9 Peak torque lb-in 265.5 377 377 Nm 30 42.6 42.6 Peak current amps 12.7 29 17.7 Thermal resistance °C/watt 0.84 0.8 0.8 Thermal time constant Min 54 62 62 Mechanical time constant msec 2.56 2 1.94 Electrical time constant msec 6 7.62 7.86 Rated speed @ 300 volts rpm 1200 2400 1200 Rated speed @ 600 volts Electrical Torque constant rpm 2400 4800 2400 lb-in/amp 20.9 12.9 21.2 Nm/amp 2.36 1.46 2.4 Vpk/krpm 201.9 125 205.3 Vrms/krpm 142.8 88.4 145.2 Resistance ohms 4.2 0.84 2.2 Inductance Mechanical Inertia mH 25.2 6.4 17.3 General Continuous stall torque 30 20 25 TORQUE (Nm) 5 0 0 0 50 5 10 100 10 15 TORQUE (lb-in.) 150 200 250 S 650 VDC BU S 565 VDC BU S 320 VDC BU CURRENT (Amps) 15 20 300 35 25 350 40 BSM100C-3150 2 Model number Voltage constant BSM100C-3150 0 2 250 BSM100C-2250 30 BSM100C-2250 0 1 2 SPEED (rpm) x 1000 3 32 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.02991 0.04487 0.04487 Kg-cm 2 33.77 50.66 50.66 Maximum speed rpm 7,000 7,000 7,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 39/17.7 50/22.7 50/22.7 AC servo motors BSM C-series performance curves BSM100C-4250 BSM100C-5150 lb-in 177 177 221.3 Nm 20 20 25 Continuous current amps 16.8 10.6 21 Peak torque lb-in 531 531 663.8 Nm 60 60 75 Peak current amps 42.9 26.9 53.6 Thermal resistance °C/watt 0.53 0.53 0.48 Thermal time constant Min 70 70 77 Mechanical time constant msec 2 2.06 1.8 Electrical time constant msec 7.54 7.47 8.54 Rated speed @ 300 volts rpm 2400 1200 2400 Rated speed @ 600 volts Electrical Torque constant rpm 4800 2400 4000 lb-in/amp 12.3 19.6 12.3 Nm/amp 1.39 2.22 1.39 Vpk/krpm 118.9 189.9 118.9 Vrms/krpm 84.1 134.3 84.1 60 Resistance ohms 0.57 1.5 0.41 Inductance Mechanical Inertia mH 4.3 11.2 3.5 50 30 40 TORQUE (Nm) 400 10 0 0 0 100 10 20 S S S TORQUE (lb-in.) 200 300 BU 650 VDC BU 565 VDC BU 320 VDC CURRENT (Amps) 20 30 50 40 BSM100C-4150 500 BSM100C-4150 60 BSM100C-4150 0 1 2 3 4 SPEED (rpm) x 1000 5 500 30 40 TORQUE (Nm) 400 Continuous stall torque lb-in-s 2 0.05982 0.05982 0.07478 Kg-cm 2 67.54 67.54 84.43 rpm 7,000 7,000 7,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 59/26.8 59/26.8 70/31.8 10 20 Maximum speed 0 100 0 TORQUE (lb-in.) 200 300 25 20 CURRENT (Amps) 10 15 5 C BUS C BUS 650 VD 565 VD C BUS 320 VD 0 1 General Voltage constant BSM100C-4250 BSM100C-4250 Model number 3 1 2 SPEED (rpm) x 1000 0 BSM100C-5150 70 60 600 30 40 50 TORQUE (Nm) 500 TORQUE (lb-in.) 300 400 BLOWER CO OLING 20 0 10 100 0 0 10 200 40 S S 565 VDC BU S CONT WITH 650 VDC BU 320 VDC BU CURRENT (Amps) 20 30 50 BSM100C-5150 0 1 1 2 3 4 SPEED (rpm) x 1000 5 A blower option is available which will increase the motor’s continuous stall torque by another 60%. AC Servo motors | Motors and Generators | ABB 33 2 AC servo motors BSM C-series performance curves BSM100C-5250 600 30 40 50 TORQUE (Nm) 500 20 200 WER COOLING 0 0 10 100 TORQUE (lb-in.) 300 400 25 CURRENT (Amps) 15 20 10 5 BUS BUS BUS 0 650 VDC 565 VDC 320 VDC CONT WITH BLO 3 1 2 SPEED (rpm) x 1000 0 90 70 BLOWER CO OLING 2 3 4 SPEED (rpm) x 1000 265.5 265.5 30 30 Continuous current amps 13 24 14.1 Peak torque lb-in 663.8 796.5 796.5 Nm 75 90 90 Peak current amps 33.1 61.3 36 Thermal resistance °C/watt 0.48 0.34 0.34 Thermal time constant Min 77 85 85 Mechanical time constant msec 1.77 2.15 1.96 Electrical time constant msec 8.6 5.78 6 Rated speed @ 300 volts rpm 1200 2000 1200 Rated speed @ 600 volts Electrical Torque constant rpm 2400 4000 2400 lb-in/amp 20 12.9 22.1 Nm/amp 2.26 1.46 2.5 Vpk/krpm 193.4 125 213.9 Vrms/krpm 136.8 88.4 151.3 Resistance ohms 1.07 0.37 1.2 Inductance Mechanical Inertia mH 9.2 2.6 7 lb-in-s 2 0.07478 0.0897 0.0897 Kg-cm 2 84.43 101.27 101.27 Maximum speed rpm 7,000 7,000 7,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 70/31.8 81/36.8 81/36.8 5 CONT WITH BLO 30 WER COOLING 0 10 20 200 100 0 90 80 40 50 60 TORQUE (Nm) TORQUE (lb-in.) 300 400 500 70 700 25 600 30 35 BUS BUS BUS CURRENT (Amps) 15 20 565 VDC 650 VDC 320 VDC 10 BSM100C-6250 25 10 1 BSM100C-6250 5 1 221.3 BSM100C-6250 0 BSM100C-6150 Nm 0 0 0 1 1 lb-in 20 200 100 0 10 BSM100C-5250 30 CONT WITH 40 50 60 TORQUE (Nm) BUS TORQUE (lb-in.) 300 400 500 650 VDC BUS CURRENT (Amps) 30 40 565 VDC BUS 20 320 VDC 600 50 700 80 60 BSM100C-6150 Continuous stall torque Voltage constant BSM100C-6150 0 Model number General 60 30 2 70 BSM100C-5250 1 2 SPEED (rpm) x 1000 3 A blower option is available which will increase the motor’s continuous stall torque by another 60%. 34 ABB | Motors and Generators | AC Servo motors 1 AC servo motors BSM C-series performance curves BSM132C-3200AA 150 1200 LOW CO OLIN G 0 200 400 ER 0 20 0 100 TORQUE (Nm) HB 50 80 1000 WIT 40 NT BUS CO 650 VDC BUS 325 VDC CURRENT (Amps) 60 Continuous stall torque 0 1 2 3 SPEED (rpm) x 1000 4 5 1 BSM132C-4200AA 469.1 619.5 Nm 53 70 Continuous current amps 37 43 Peak torque lb-in 1407 1859 Nm 159 210 Peak current amps 110 129 Thermal resistance °C/watt 0.25 0.22 Thermal time constant Min 112 116 Mechanical time constant msec 1.67 1.66 Electrical time constant msec 15.31 17.38 Rated speed @ 600 volts rpm 3500 3500 Rated speed @ 300 volts Electrical Torque constant rpm 1800 1800 lb-in/amp 16 18 Nm/amp 1.8 2.03 Vpk/krpm 154.6 174 Vrms/krpm 109.4 123 Resistance ohms 0.26 0.21 Inductance Mechanical Inertia mH 3.98 3.65 200 150 100 TORQUE (Nm) 1800 1500 1 lb-in-s 2 0.185 0.287 Kg-cm 2 208.865 324.023 Maximum speed rpm 5,000 5,000 Number of motor poles — 8 8 Weight lbs/Kg — 119/54.1 123/55.9 CO OLIN G 300 0 0 20 0 50 600 S S CO NT WIT HB LOW ER 650 VDC BU 325 VDC BU TORQUE (lb-in.) 900 1200 120 100 BSM132C-4200 CURRENT (Amps) 60 80 BSM132C-3200AA lb-in Voltage constant BSM132C-4200AA 40 Model number General TORQUE (lb-in.) 600 800 100 1400 BSM132C-3200 0 1 1 2 3 SPEED (rpm) x 1000 4 5 A blower option is available which will increase the motor’s continuous stall torque by another 45%. AC Servo motors | Motors and Generators | ABB 35 2 AC servo motors BSM C-series performance curves BSM132C-5200AA 200 150 2000 TORQUE (lb-in.) 1000 1500 WIT HB LO WE RC OO LIN G 50 500 50 NT 100 150 TORQUE (Nm) S 650 VDC BU CO Continuous stall torque 0 0 0 2 3 SPEED (rpm) x 1000 4 5 770 929.3 1008.9 87 105 114 Continuous current amps 58 71 75 Peak torque lb-in 2310 2788 3027 Nm 261 315 342 Peak current amps 174 212 225 Thermal resistance °C/watt 0.17 0.17 0.17 Thermal time constant Min 120 124 128 msec 2.91 2.03 1.22 msec 15.31 25.25 30.46 rpm 1800 1800 1800 rpm 3500 3500 3500 lb-in/amp 16.5 16.5 16.8 Nm/amp 1.87 1.86 1.9 Vpk/krpm 160.3 159.4 162.8 Vrms/krpm 113.3 112.7 115.2 Resistance ohms 0.26 0.16 0.087 Inductance Mechanical Inertia mH 3.98 3.99 2.65 Mechanical time Rated speed @ 300 volts volts Electrical Torque constant BSM132C-6200AA 200 300 BSM132C-6200 WIT HB LO WE RC OO LIN G lb-in-s 2 0.345 0.392 0.448 Kg-cm 2 389.505 442.568 505.792 Maximum speed rpm 5,000 5,000 5,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 148/67.3 172/78.2 191/86.8 0 0 0 400 50 800 NT 200 TORQUE (Nm) CO 100 2000 TORQUE (lb-in.) 1200 1600 325 VDC BUS 650 VDC BUS 150 2400 Voltage constant 1 0 2 3 SPEED (rpm) x 1000 4 5 BSM132C-7200AA 2500 300 200 3000 BSM132C-7200 TH 200 TORQUE (Nm) WI BL OW ER CO OL ING 0 0 500 50 1000 NT 100 CO BUS BUS TORQUE (lb-in.) 1500 2000 650 VDC 325 VDC CURRENT (Amps) 100 150 BSM132C-6200AA 1 BSM132C-7200AA lb-in Rated speed @ 600 0 1 1 Nm Electrical time constant 1 0 CURRENT (Amps) 100 BSM132C-5200AA General S 325 VDC BU CURRENT (Amps) 100 Model number constant 0 2 250 BSM132C-5200 1 2 3 SPEED (rpm) x 1000 4 5 A blower option is available which will increase the motor’s continuous stall torque by another 45%. 36 ABB | Motors and Generators | AC Servo motors 1 AC servo motors BSM C-series performance curves BSM132C-8200AA 2500 300 Model number TH BL OW CO OL ING 0 0 0 500 50 ER 200 TORQUE (Nm) WI 1000 NT 100 TORQUE (lb-in.) 1500 2000 650 VDC BUS CO 1 0 2 3 SPEED (rpm) x 1000 4 5 400 3500 300 3000 BLO WE RC 1 1097.4 1185.9 Nm 124 134 Continuous current amps 80 88 Peak torque lb-in 3292 3558 Nm 372 402 Peak current amps 240 264 Thermal resistance °C/watt 0.17 0.17 Thermal time constant Min 132 136 Mechanical time constant msec 1.08 1.18 Electrical time constant msec 32.86 26.21 Rated speed @ 300 volts rpm 1800 1800 Rated speed @ 600 volts Electrical Torque constant rpm 3500 3500 lb-in/amp 17.2 16.8 Nm/amp 1.94 1.9 Vpk/krpm 166.3 162.8 Vrms/krpm 117.6 115.2 Resistance ohms 0.07 0.066 Inductance Mechanical Inertia mH 2.3 1.73 lb-in-s 2 0.513 0.57 Kg-cm 2 579.177 643.53 Maximum speed rpm 5,000 5,000 Number of motor poles — 8 8 Weight lbs/Kg — 210/95.5 229/104.1 OO LIN G 0 0 0 500 50 1000 ITH 200 TORQUE (Nm) TW BSM132C-9200AA 100 TORQUE (lb-in.) 1500 2000 2500 CON 650 VDC BUS 325 VDC BUS CURRENT (Amps) 100 150 200 250 BSM132C-9200 1 lb-in Voltage constant BSM132C-9200AA BSM132C-8200AA General Continuous stall torque 325 VDC BUS CURRENT (Amps) 100 150 200 3000 BSM132C-8200 0 1 1 2 3 SPEED (rpm) x 1000 4 5 A blower option is available which will increase the motor’s continuous stall torque by another 45%. AC Servo motors | Motors and Generators | ABB 37 2 AC servo motors BSM series dimensions - IEC mountings 2.36 [59.9] BSM50 series AB 2 CSA AK LAJ U BB P AH L BSM63/80 series L Rotatable connector L Metric style connector BSM90/100 series Liquid Liquid tight tight strain strain 1 relief relief (M25) (M25)1 AB AK U L BB Rotatable connector P AH L Terminal box & metric style connector BSM132 series AH AJ AK U L Terminal box & metric style connector Note: BB I AH P M25 Strain Relief is used on all BSM90/100 Series rated for 20 amps. Motors rated for greater than 20 amps should use M40 strain relief (P/N MCS-M40) and M40/M25 adaptor (P/N MCS-M40A). Shipped with cable assembly. Rotatable connector not available on BSM50. 38 ABB | Motors and Generators | AC Servo motors AC servo motors BSM series dimensions - IEC mountings Dimensions in mm (inch) Motor code BSM50N P 55 (2.17) AB 67 (2.64) U 9j6 (0.35) AH 20 (0.78) Key None AJ 4.5mm thru hole 63mm B.C. AK 40j6 (1.5) BB 2.5 (0.098) BSM63N 67 (2.6) 65 (2.6) 11j6 (0.43) 23 (0.9) 4x4x12 5.8mm thru hole 75mm B.C. 60j6 (2.3) 2.5 (0.098) BSM80N/C 89 (3.5) 76 (3.0) 19j6 (0.74) 40 (1.5) 6x6x25 7.0mm thru hole 100mm B.C. 80j6 (3.1) 3.0 (0.118) BSM90N/C 120 (4.7) 109 (4.3) 24j6 (0.94) 50 (2.0) 8x7x36 10mm thru hole 130mm B.C. 110j6 (4.3) 3.5 (0.138) BSM100N/C 146 (5.7) 122 (4.8) 28j6 (1.1) 60 (2.3) 8x7x50 12mm thru hole 165mm B.C. 130j6 (5.1) 3.5 (0.138) BSM132C 244 (9.6) 212 (8.35) 38 (1.49) 80 (3.1) 10x8x70 14.5mm thru hole 265mm B.C. 230 (9) 3.5 (0.138) Motor code BSM50N-1 Length - L Resolver 101.7 (4.0) Encoder 128.7 (5.07) Motor code BSM80C-1 Length - L Resolver 144.0 (5.67) Encoder 144.0 (5.67) BSM50N-2 127.1 (5.0) 154.1 (6.07) BSM80C-2 169.4 (6.67) 169.4 (6.67) BSM50N-3 152.5 (6.0) 179.5 (7.07) BSM80C-3 194.8 (7.67) 194.8 (7.67) BSM63N-1 115.8 (4.56) 125.9 (4.96) BSM80C-4 220.2 (8.67) 220.2 (8.67) BSM63N-2 141.2 (5.56) 151.3 (5.96) BSM90C-1 164.7 (6.49) 164.7 (6.49) BSM63N-3 166.6 (6.56) 176.7 (6.96) BSM90C-2 202.8 (7.99) 202.8 (7.99) BSM80N-1 150.7 (5.93) 150.7 (5.93) BSM90C-3 240.9 (9.49) 240.9 (9.49) BSM80N-2 182.5 (7.18) 182.5 (7.18) BSM90C-4 279.1 (10.99) 279.1 (10.99) BSM80N-3 214.2 (8.43) 214.2 (8.43) BSM100C-1 164.7 (6.49) 164.7 (6.49) BSM90N-1 177.4 (6.99) 177.4 (6.99) BSM100C-2 202.8 (7.99) 202.8 (7.99) BSM90N-2 228.2 (8.99) 228.2 (8.99) BSM100C-3 240.9 (9.49) 240.9 (9.49) BSM90N-3 279.0 (10.99) 279.0 (10.99) BSM100C-4 279.0 (10.99) 279.0 (10.99) BSM100N-1 203.1 (8.02) 203.1 (8.02) BSM100C-5 317.1 (12.49) 317.1 (12.49) BSM100N-2 253.9 (10.0) 253.9 (10.0) BSM100C-6 355.2 (13.99) 355.2 (13.99) BSM100N-3 304.7 (12.0) 304.7 (12.0) BSM132C-3 384 (15.12) 384 (15.12) BSM100N-4 355.5 (14.0) 355.5 (14.0) BSM132C-4 409.4 (16.12) 409.4 (16.12) BSM132C-5 434.8 (17.12) 434.8 (17.12) BSM132C-6 460.2 (18.12) 460.2 (18.12) BSM132C-7 485.6 (19.12) 485.6 (19.12) BSM132C-8 511 (20.12) 511 (20.12) BSM132C-9 536.4 (21.12) 536.4 (21.12) Motor code BSM50N Brake motor length - adder Resolver 36.1 (1.42) Encoder 36.1 (1.42) Brake motor weight - adder 0.84 lbs BSM63N 29.0 (1.14) 43.18 (1.70) 1.02 lbs BSM80N/C 27.2 (1.07) 41.66 (1.64) 2.18 lbs BSM90N/C 60.71 (2.39) 60.71 (2.39) 5.74 lbs BSM100N/C 40.64 (1.60) 67.06 (2.64) 8.77 lbs BSM132C 96.01 (3.78) 96.01 (3.78) 35.6 lbs Note: Standard configuration: All motors supplied with feedback device. Square mounting flange. The motors have a threaded hole on the shaft end. The BSM63 series is M4 x 0.7 threads (11mm deep). The BSM80 series is M6 x 1.0 threads (17 mm deep). The BSM90 series is M6 x 1.0 threads (17 mm deep). The BSM100 series is M10 x 1.5 threads (23 mm deep). The BSM132 series is M12x1.5 threads (27 mm deep).Dimensions are for reference only and may change for other selected option. Detailed engineering drawings are available upon request.Contact ABB for dimensions with other feedback devices. AC Servo motors | Motors and Generators | ABB 39 22 AC servo motors BSM series dimensions - NEMA mountings BSM50 series NEMA 23 Optional NEMA 23 mounting 2 2.36 [59.9] .850 [21.6] .780 [19.8] .107 [2.71] .075 [1.90] S AD CSA N T LB Dia. 3.21 (81.5) M D BD E+R .250 [6.350] .2495 [6.336] Note breakout .215[5.46] Thru .195[4.95] (on a 2.625 [66.67] Dia. B.C.) 4X Dia. 1.502 [38.15] 1.498 [38.05] BSM63/80 series NEMA 34/42 BD POWER FEEDBACK CONN. CONN. E+R T AD CAT SPEC D MFG TORQ CONT. STALL CURR CONT. STALL A RMS POWER RATED SPEED VOLTS A RMS CLASS MFD BY BALDOR ELECTRIC CO. N RPM RATED BUS VOLTAGE PEAK CURRENT MAX SPEED RPM ºC AMB S NPD766 FT SMITH, AR U.S.A. M LB BSM90/100 series NEMA 56 NEMA key configuration Liquid tight strain relief 1.5 (38) L Nominal length S AD 0.1875 (4.7) N F D GD T LB 0.1875 (4.7) M E+R BD D Note: Dimensions shown for BSM5NN, BSM6NN, BSM8NN, BSM8NC, BSM9NN, BSM9NC, 10NN, and 10NC (NEMA 23, 34,42, & 56). BSM5NN has no keyway as standard. 40 ABB | Motors and Generators | AC Servo motors AC servo motors BSM Series dimensions - NEMA mountings Dimensions in inch (mm) 23 Motor code BSM5NN 34 42 NEMA code BD AD D E+R M S thru N T 2.2 (55) 2.64 (67) 0.25 (6.3) 0.812 (20) 2.625 0.2 Hole 1.5 (38) 0.10 (2.5) BSM6NN 3.14 (80) 2.88 (73) 0.375 (9.5) 0.9 (22) 3.875 0.22 Hole 2.875 (73) 0.10 (2.5) BSM8NN 4.0 (101) 3.0 (76) 0.625 (15) 2.0 (52) 4.95 0.28 Hole 2.187 (55) 0.10 (2.5) 42 BSM8NC 4.0 (101) 3.0 (76) 0.625 (15) 2.0 (52) 4.95 0.28 Hole 2.187 (55) 0.10 (2.5) 56 BSM9NN 5.17 (131) 4.3 (108) 0.625 (15) 2.0 (52) 5.875 0.375-16 THD 4.5 (114) 0.10 (2.5) 56 BSM9NC 5.17 (131) 4.3 (108) 0.625 (15) 2.0 (52) 5.875 0.375-16 THD 4.5 (114) 0.13 (3.3) 56 BSM10NN 5.75 (146) 4.8 (122) 0.625 (15) 2.0 (52) 5.875 0.375-16 THD 4.5 (114) 0.13 (3.3) 56 BSM10NC 5.75 (146) 4.8 (122) 0.625 (15) 2.0 (52) 5.875 0.375-16 THD 4.5 (114) 0.13 (3.3) NEMA code 23 34 42 56 Motor code BSM5NN-1 Length - LB Resolver 4.0 (101.7) Encoder 5.07 (128.7) Motor Code — Length - LB Resolver — Encoder — BSM5NN-2 5.0 (127.1) 6.07 (154.1) — — — BSM5NN-3 6.0 (152.5) 7.07 (179.5 — — — BSM6NN-1 4.56 (115.8) 5.33 (135.5) — — — BSM6NN-2 5.56 (141.2) 5.96 (151.3) — — — BSM6NN-3 6.56 (166.6) 6.96 (176.7) — — — BSM8NN-1 5.96 (151.3) 5.96 (151.3) BSM8NC-1 5.67 (144.0) 5.69 (144.6) BSM8NN-2 7.21(183.0) 7.21 (183.0) BSM8NC-2 6.67 (169.0) 6.69 (170.0) BSM8NN-3 8.46 (214.8) 8.46 (214.8) BSM8NC-3 7.67 (194.8) 7.69 (195.4) - - - BSM8NC-4 8.67 (220.2) 8.69 (220.8) BSM9NN-1 6.99 (177.4) 6.99 (177.4) BSM9NC-1 6.49 (164.7) 6.49 (164.7) BSM9NN-2 8.99 (228.2) 8.99 (228.2) BSM9NC-2 7.99 (202.8) 7.99 (202.8) BSM9NN-3 10.99 (279.0) 10.99 (279.0) BSM9NC-3 9.49 (240.9) 9.49 (240.9) BSM10NN-1 8.02 (203) 8.02 (203) BSM10NC-1 6.49 (164.7) 6.49 (164.7) BSM10NN-2 10.0 (253.9) 10.0 (253.9) BSM10NC-2 7.99 (202.8) 7.99 (202.8) BSM10NN-3 12.0 (304.7) 12.0 (304.7) BSM10NC-3 9.49 (240.9) 9.49 (240.9) BSM10NN-4 14.0 (355.5) 14.0 (355.5) BSM10NC-4 10.99 (279.0) 10.99 (279.0) - - - BSM10NC-5 12.49 (317.1) 12.49 (317.1) - - - BSM10NC-6 13.99 (355.2) 13.99 (355.2) Note: Standard configuration: All motors are supplied with feedback device, NEMA mounting. BSM 50/63/80 has two (2) threaded connectors for resolver and motor terminations. BSM90/100 has one (1) threaded connector for resolver, termination of motor lead wires on terminal block. Order mating cable assemblies/connectors as separate items. Dimensions are for reference only. Detailed engineering drawings are available upon request. Contact ABB for dimension with other feedback devices and configurations. Motor identification/optional specifying information MUST include the code of “N" designating NEMA dimensions, i.e. “BSM8NN-XXX". Contact ABB for other shaft dimensions. AC Servo motors | Motors and Generators | ABB 41 2 AC servo motors BSM90/100 series 2 L P BSM132 series L P Blower Volt/Amp Motor BSM90/100 BSM132 Voltage 115 vac 1ø 50/60 Hz Amps 0.60 CFM 430 230 vac 1ø 50/60 Hz 0.30 430 24 vdc 2.10 470 230 vac 3ø 60 Hz 0.80 460 vac 3ø 60 Hz 0.40 Note: Dimensions are for reference only. Detailed engineering drawings available upon request. Order blower separately BSM132 Blower can not be installed on motor in the field. It must be specified when motor order is placed. 42 ABB | Motors and Generators | AC Servo motors AC servo motors BSM series - blower cooling option Blower Kits for use with BSM90/100 motors Motor Blower kit number 115 vac 1Ø BSM90N-2FN-1 230 vac 1Ø BSM90N-2FN-8 24 vdc BSM90N-2FN-D P dimension mm inch 175.5 6.91 L dimension mm 381.8 inch 15.03 Motor-brake BSM90N-2FNB-1 BSM90N-2FNB-8 BSM90N-2FNB-D 175.5 6.91 442.5 17.42 Motor BSM90N-3FN-1 BSM90N-3FN-8 BSM90N-3FN-D 175.5 6.91 432.6 17.03 Motor-brake BSM90N-3FNB-1 BSM90N-3FNB-8 BSM90N-3FNB-D 175.5 6.91 493.3 19.42 Motor BSM100N-3FN-1 BSM100N-3FN-8 BSM100N-3FN-D 175.5 6.91 453.5 17.85 Motor-brake BSM100N-3FNB-1 BSM100N-3FNB-8 BSM100N-3FNB-D 175.5 6.91 475.3 18.71 Motor BSM100N-4FN-1 BSM100N-4FN-8 BSM100N-4FN-D 175.5 6.91 504.3 19.85 Motor-brake BSM100N-4FNB-1 BSM100N-4FNB-8 BSM100N-4FNB-D 175.5 6.91 526.1 20.71 Motor BSM90C-2FN-1 BSM90C-2FN-8 BSM90C-2FN-D 175.5 6.91 356.4 14.03 Motor-brake BSM90C-2FNB-1 BSM90C-2FNB-8 BSM90C-2FNB-D 175.5 6.91 417.1 16.42 Motor BSM90C-3FN-1 BSM90C-3FN-8 BSM90C-3FN-D 175.5 6.91 394.5 15.53 Motor-brake BSM90C-3FNB-1 BSM90C-3FNB-8 BSM90C-3FNB-D 175.5 6.91 455.2 17.92 Motor BSM100C-3FN-1 BSM100C-3FN-8 BSM100C-3FN-D 175.5 6.91 391.1 15.4 Motor-brake BSM100C-3FNB-1 BSM100C-3FNB-8 BSM100C-3FNB-D 175.5 6.91 437.8 17.24 Motor BSM100C-4FN-1 BSM100C-4FN-8 BSM100C-4FN-D 175.5 6.91 429.2 16.9 Motor-brake BSM100C-4FNB-1 BSM100C-4FNB-8 BSM100C-4FNB-D 175.5 6.91 475.9 18.74 Motor BSM100C-5FN-1 BSM100C-5FN-8 BSM100C-5FN-D 175.5 6.91 467.3 18.4 Motor-brake BSM100C-5FNB-1 BSM100C-5FNB-8 BSM100C-5FNB-D 175.5 6.91 514 20.24 Motor BSM100C-6FN-1 BSM100C-6FN-8 BSM100C-6FN-D 175.5 6.91 505.4 19.9 Motor-brake BSM100C-6FNB-1 BSM100C-6FNB-8 BSM100C-6FNB-D 175.5 6.91 590.2 23.24 Motor P dimension mm inch 260.1 10.24 L dimension mm 587.0 inch 23.11 Motor-brake 260.1 10.24 683.0 26.89 Motor 260.1 10.24 612.4 24.11 Motor-brake 260.1 10.24 708.4 27.89 Motor 260.1 10.24 637.8 25.11 Motor-brake 260.1 10.24 733.8 28.89 Motor 260.1 10.24 663.2 26.11 Motor-brake 260.1 10.24 759.2 29.89 Motor 260.1 10.24 688.6 27.11 Motor-brake 260.1 10.24 784.6 30.89 Motor 260.1 10.24 714.0 28.11 Motor-brake 260.1 10.24 810.0 31.89 Motor 260.1 10.24 739.4 29.11 Motor-brake 260.1 10.24 835.4 32.89 Motor code BSM90N-2 BSM90N-3 BSM100N-3 BSM100N-4 BSM90C-2 BSM90C-3 BSM100C-3 BSM100C-4 BSM100C-5 BSM100C-6 Blower Kits for use with BSM132C motors Kit must be ordered with motor 230/460 VAC 3Ø Motor code BSM132C-3 BSM132C-4 BSM132C-5 BSM132C-6 BSM132C-7 BSM132C-8 BSM132C-9 AC Servo motors | Motors and Generators | ABB 43 2 AC servo motors Stainless steel brushless servo 3 Our totally stainless steel SSBSM series of motors are designed for food, liquid, washdown, hygiene and harsh, corrosive environments. These motors are designed to handle IP67 and withstand 1500 psi (103 bar) washdown conditions. Offered in standard and low inertia designs for best machine inertial matching. Included in this quality design are Teflon stainless steel double-sealed bearings with Viton O-rings, environmental protected stator with premium moisture resistant wire, and internal thermal over temperature protection. The SSBSM products are designed to be durable - they are BISSC, UL, cUL and CE approved. Torque range low inertia models –– SSBSM50 3.9-12 lb-in (0.45-1.3 Nm) –– SSBSM63 13-18.5 lb-in (1.4-2 Nm) –– SSBSM80 23-32 lb-in (2.5-3.6 Nm) Torque range standard inertia models –– SSBSM80 8-30 lb-in (0.9-3.4 Nm) Construction - All stainless steel provides protection in harsh environments and washdown conditions 304 housing, 416 shaft Stator - Reliable potted design provides environmental protection, high current spike protection and high voltage protection. Insulation - UL rated for 130°C rise, and potted - to provide you with extra high insulation/safety BISSC/UL/CSA/CE Agency approvals proven design, proven quality, proven reliability. Grease - Exxon Polyrex EX Polyurea - proven to provide 4 times greater life - H1 bearing grease for incidental food contact. Internal Thermal protection - to supply you with safeguards against overheating and overload conditions. FDA approved shaft seal Laser etched nameplate - easy to clean - protects against contamination Motor housing - Durable design to handle IP67 and harsh 1500 psi (103 bar) washdown conditions. Feedback - Variety available: resolver, encoder, absolute encoder - choices for your application. Wire - Premium 200°C moisture resistant, multicoated copper wire - to improve your reliability Bearings - Quality grade ball bearings - to provide you with dependability and long trouble free life. Armature - proven quality design - to supply superior performance for your application. Magnets - High energy provides very high resistance to demagnetization, so the motor always performs. Stock and custom designs available. Optional holding brakes available. Typical BSM63/80 Series shown. 44 ABB | Motors and Generators | AC Servo motors AC servo motors SSBSM-series Our totally stainless steel SSBSM series of motors are designed for food, liquid, hygiene or corrosive environments. These motors are designed to handle IP67 applications and withstand 1500 psi washdown conditions. Included in this quality design are double sealed bearings and O-rings, environmentally protected stator design with premium moisture resistant wire, and internal thermal over temperature protection. The SSBSM products are designed to be durable - they are BISSC, UL, cUL and CE approved. 3 Stainless steel brushless servo motors Continuous stall torque Motor catalog number Motor inertia Lb-In-S 2 Kg-cm 2 Standard inertia stainless steel brushless servo motors - SSBSM C-series 8 0.9 1.5 4000 SSBSM80C-175CX 0.0016 1.81 17 1.9 2.6 4000 SSBSM80C-275CX 0.0033 3.73 25 2.8 5 4000 SSBSM80C-375CX 0.0049 5.54 30 3.4 5.3 4000 Low inertia stainless steel brushless servo motors - SSBSM N-series 3.9 0.45 0.8 4000 SSBSM80C-475CX 0.0066 7.45 SSBSM50N-175CX 0.00006 0.0677 7.9 0.9 1.4 4000 SSBSM50N-275CX 0.00011 0.124 12 1.3 2.4 4000 SSBSM50N-375CX 0.00016 0.18 13 1.4 1.9 4000 SSBSM63N-275CX 0.00034 0.384 18.5 2.0 2.8 4000 SSBSM63N-375CX 0.00050 0.564 23 2.5 3.1 4000 SSBSM80N-275CX 0.00162 1.82 32 3.6 4.28 4000 SSBSM80N-375CX 0.00223 2.51 Lb-In Nm Continuous stall amps Speed RPM @ 320V Note: 1 Nominal rpm shown at 320 VDC bus for convenience. For 640 VDC double the speed. Reference motor table to verify that max speed is not exceeded. 2 Stainless steel connectors rated for 20 amps. 3 For X callout, see motor ID matrix. AC Servo motors | Motors and Generators | ABB 45 AC servo motors SSBSM stainless series performance curves SSBSM80C-175 SSBSM80C-175 Model number SSBSM80C-175 SSBSM80C-275 SSBSM80C-375 lb-in 8 16.8 24.8 Nm 0.9 1.9 2.8 Continuous current amps 1.5 2.6 5 Peak torque lb-in 23.9 50.4 74.3 Nm 2.7 5.7 8.4 Peak current amps 3.9 6.6 13.9 Thermal resistance °C/watt 2.08 1.78 1.58 Thermal time constant Min 19 23 28 Mechanical time constant msec 5.96 3.54 2.7 Electrical time constant msec 1.65 2.63 3.73 Rated speed @ 300 volts rpm 4000 4000 4000 Rated speed @160 volts Electrical Torque constant rpm 2130 2130 2130 lb-in/amp 6.5 7.7 6 Nm/amp 0.73 0.87 0.67 Vpk/krpm 62.5 74.5 57.5 Vrms/krpm 44.2 52.7 40.7 Resistance ohms 17.6 7.2 2.2 Inductance Mechanical Inertia mH 29.1 18.9 8.2 20 General 0 0 0 5 1 1 BUS TORQUE (Nm) VDC US DC B 160 V TORQUE (lb-in.) 10 15 320 0 1 2 3 4 5 SPEED (rpm) x 1000 Voltage constant SSBSM80C-275 0 0 0 1 1 10 2 2 3 TORQUE (Nm) C BUS BUS TORQUE (lb-in.) 20 30 4 320 VD 160 VDC CURRENT (Amps) 3 4 5 40 5 6 50 SSBSM80C-275 0 1 2 3 SPEED (rpm) x 1000 4 5 SSBSM80C-375 4 5 TORQUE (Nm) BUS TORQUE (lb-in.) 30 40 VDC 160 VDC 1 10 0 0 2 2 20 4 3 BUS CURRENT (Amps) 6 8 320 50 6 10 7 60 12 8 70 SSBSM80C-375 0 3 CURRENT (Amps) 2 2 3 Continuous stall torque 0 1 2 3 SPEED (rpm) x 1000 4 5 46 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.0016 0.0033 0.0049 Kg-cm 2 1.81 3.73 5.53 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 12/5.5 15/6.8 18/8.2 AC servo motors SSBSM stainless series performance curves 80 Model number SSBSM80C-475 SSBSM50N-175 lb-in 30.1 3.9 Nm 3.4 0.45 Continuous current amps 5.3 0.79 Peak torque lb-in 90.3 15.9 8 General Continuous stall torque 6 TORQUE (Nm) BUS 0 0 0 10 2 2 20 4 30 4 TORQUE (lb-in.) 40 50 60 320 VDC 160 VDC BUS CURRENT (Amps) 6 8 10 70 12 90 10 SSBSM80C-475 BSM80C-475 1 0 4 2 3 SPEED (rpm) x 1000 5 Nm 10.2 1.8 Peak current amps 13.6 2.5 Thermal resistance °C/watt 1.82 2.85 Thermal time constant Min 32 7 Mechanical time constant msec 2.42 0.6 Electrical time constant msec 3.16 1.3 Rated speed @ 300 volts rpm 4000 4000 Rated speed @160 volts Electrical Torque constant rpm 2130 2130 lb-in/amp 6.7 6.31 Nm/amp 0.76 0.71 Vpk/krpm 65.2 60.94 Vrms/krpm 46 43.1 Resistance ohms 1.9 47.5 Inductance Mechanical Inertia mH 6.2 63.5 Voltage constant SSBSM50N-175 14 SSBSM50N-175 DC 12 0V 2 65 S BU 1 TORQUE (Nm) TORQUE (lb-in.) 8 10 2 0.0066 0.00006 Kg-cm 2 7.45 0.0677 Maximum speed rpm 10,000 10,000 Number of motor poles — 4 4 Weight lbs/Kg — 21/9.5 5/2.3 DC 6 0 S BU CURRENT (Amps) 1 DC 5V 56 0V 32 0 lb-in-s 4 S BU 0V 16 DC 2 BU 0 S 0 1 2 3 4 5 6 7 SPEED (rpm) x 1000 AC Servo motors | Motors and Generators | ABB 47 3 AC servo motors SSBSM stainless series performance curves SSBSM50N-275 SSBSM50N-275 30 Model number SSBSM50N-275 SSBSM50N-375 SSBSM63N-275 lb-in 7.9 12 13 Nm 0.9 1.3 1.4 Continuous current amps 1.4 2.4 1.9 Peak torque lb-in 32 48 52 Nm 3.6 5.4 5.9 Peak current amps 4.8 8 6.9 Thermal resistance °C/watt 2.76 1.77 2.08 Thermal time constant Min 11 19 19 Mechanical time constant msec 0.35 0.29 0.62 Electrical time constant msec 2.1 1.8 2.1 Rated speed @ 300 volts rpm 4000 4000 4000 Rated speed @160 volts Electrical Torque constant rpm 2130 2130 2130 lb-in/amp 6.6 6.4 7.47 Nm/amp 0.75 0.72 0.84 Vpk/krpm 64.34 61.9 72.1 Vrms/krpm 45.5 43.8 51 Resistance ohms 16 8.5 11.6 Inductance Mechanical Inertia mH 33.2 16 24.7 3 4 General CB 2 TORQUE (Nm) VD TORQUE (lb-in.) 15 20 565 US 320 VD 10 CB VD US CB 160 0 0 0 5 1 1 US 1 0 3 2 4 5 SPEED (rpm) x 1000 6 7 Voltage constant SSBSM50N-375 VDC 40 7 565 5 8 SSBSM50N-375 4 6 BUS 3 TORQUE (Nm) BUS TORQUE (lb-in.) 20 30 VDC 2 0 0 0 1 1 10 2 BUS 3 VDC CURRENT (Amps) 4 5 320 160 1 0 3 2 4 5 SPEED (rpm) x 1000 6 7 SSBSM63N-275 5 40 5 6 50 SSBSM63N-275 4 3 TORQUE (Nm) US CB US 2 VD TORQUE (lb-in.) 20 30 VD CB VD CB 2 CURRENT (Amps) 3 4 565 320 160 0 0 1 1 10 US 0 3 CURRENT (Amps) 2 3 25 Continuous stall torque 0 1 3 2 4 5 SPEED (rpm) x 1000 6 7 48 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.00011 0.00016 0.00034 Kg-cm 2 0.124 0.18 0.384 Maximum speed rpm 10,000 10,000 10,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 5.75/2.6 6.5/2.9 8/3.6 AC servo motors SSBSM stainless series performance curves SSBSM63N-375 50 7 1 0 0 0 10 2 2 20 3 S 3 2 4 5 SPEED (rpm) x 1000 6 7 SSBSM80N-375 lb-in 18.5 23 32 Nm 2 2.5 3.6 Continuous current amps 2.8 3.1 4.3 Peak torque lb-in 74 92 128 General Nm 8.4 10.4 14.5 Peak current amps 10 11.2 15.4 Thermal resistance °C/watt 1.87 2.82 2.02 Thermal time constant Min 23 28 34 Mechanical time constant msec 0.5 0.72 0.69 Electrical time constant msec 2.3 3.9 4.2 Rated speed @ 300 volts rpm 4000 4000 4000 Rated speed @160 volts Electrical Torque constant rpm 2130 2130 2130 lb-in/amp 7.2 8 8 Nm/amp 0.82 0.9 0.9 Vpk/krpm 70.2 77.3 77.4 Vrms/krpm 49.7 54.7 54.7 Resistance ohms 5.92 3.2 2.22 Inductance Mechanical Inertia mH 13.65 12.73 9.3 lb-in-s 2 0.0005 0.00162 0.00223 Kg-cm 2 0.564 1.82 2.51 Maximum speed rpm 10,000 7,000 7,000 Number of motor poles — 4 4 4 Weight lbs/Kg — 9/4.0 15.5/7 18.5/8.4 0 0 0 10 2 2 20 30 4 4 6 TORQUE (Nm) TORQUE (lb-in.) 40 50 60 C BUS US DC B C BUS 320 VD 160 V 565 VD 70 8 80 10 90 10 SSBSM80N-275 8 SSBSM80N-275 Voltage constant SSBSM80N-275 CURRENT (Amps) 6 SSBSM63N-375 6 4 5 TORQUE (Nm) S TORQUE (lb-in.) 30 40 BU VDC BU VDC CURRENT (Amps) 4 6 S 320 160 1 0 Model number Continuous stall torque BU VDC 60 565 8 70 8 10 SSBSM63N-375 0 1 3 2 4 5 SPEED (rpm) x 1000 6 7 SSBSM80N-375 14 10 12 120 6 8 TORQUE (Nm) 100 0 0 0 2 2 20 4 4 40 TORQUE (lb-in.) 60 80 BUS 12 C 565 VD C BUS 320 VD C BUS 160 VD CURRENT (Amps) 6 8 10 14 BSM80N-375 0 1 3 2 4 5 SPEED (rpm) x 1000 6 7 AC Servo motors | Motors and Generators | ABB 49 3 AC servo motors Stainless steel brushless servo motors SSBSM series dimensions - IEC mountings SSBSM50/63/80 series 33 (1.3) 3 L AH P BB AK U AJ Dimensions in mm (inch) Motor code SSBSM50N P 57 (2.25) U 9 (0.35) AH 20 (0.78) Key NONE AJ 4.5 mm thru hole 63 mm B.C. AK 40 (1.5) BB 2.5 (0.098) SSBSM63N 69 (2.72) 11 (0.43) 23 (0.9) 4x4x12 5.8 mm thru hole 75 mm B.C. 60 (2.3) 2.5 (0.098) SSBSM80C/N 91.3 (3.59) 19 (0.74) 40 (1.5) 6x6x25 7.0 mm thru hole 100 mm B.C. 80 (3.1) 3.0 (0.118) Motor code SSBSM50N-1 Length - L Resolver 147.4 (5.80) Encoder 147.4 (5.80) Motor code SSBSM80C-1 Length - L Resolver 156.2 (6.15) Encoder 156.2 (6.15) SSBSM50N-2 172.8 (6.80) 172.8 (6.80) SSBSM80C-2 181.6 (7.15) 181.6 (7.15) SSBSM50N-3 198.2 (7.80) 198.2 (7.80) SSBSM80C-3 207.0 (8.15) 207.0 (8.15) SSBSM63N-2 180.9 (7.12) 180.9 (7.12) SSBSM80C-4 232.4 (9.15) 232.4 (9.15) SSBSM63N-3 206.3 (8.12) 206.3 (8.12) SSBSM80N-2 194.3 (7.65) 194.3 (7.65) SSBSM80N-3 226.1 (8.90) 226.1 (8.90) Motor code SSBSM50N Brake motor length - adder Resolver 37.3 (1.47) Encoder 37.3 (1.47) Brake motor weight - adder 0.84 lbs SSBSM63N 46.2 (1.82) 46.2 (1.82) 1.02 lbs SSBSM80N/C 44.7 (1.76) 44.7 (1.76) 2.18 lbs Note: Standard configuration: All motors supplied with feedback device. Square mounting flange. SSBSM 50/63/80 has two (2) threaded connectors for feedback and motor terminations. Order mating cable assemblies/connectors as separate items. The motors have a threaded hole on the shaft end. The SSBSM63 series is M4 x 0.7 threads (11mm deep). The SSBSM80 series is M6 x 1.0 threads (17 mm deep). Contact ABB for dimensions with other feedback devices. 50 ABB | Motors and Generators | AC Servo motors AC servo motors Brushless motors BSM 25 & 33 series The BSM 25 and 33 series provide a durable round housing design that has the capability of a foot mounting. Using our standard reliable Neodymium magnet design, many applications, especially adjustable speed applications, can now make use of brushless technology benefits – less maintenance, quieter operation, faster acceleration, higher torque and power output. Although introduced with Hall sensor feedback for adjustable speed applications, the BSM25 and BSM33 series are available with a wide variety of feedback devices to suit demanding servo application needs. Torque range – – BSM25 1/4 - 1/2 HP – 18-23 lb-in (2-2.6 Nm) – – BSM33 1/2 - 3 HP – 27 - 138 lb-in (3-15.6 Nm) More power output – more torque in a smaller package 4 Precise speed/torque control over wide range Rugged industrial TENV construction with standard NEMA foot/face available Premium 200ºC moisture resistant wire Up to 40% smaller diameter compared to traditional AC Hp motors Quality ABEC servo rated class 3 bearings Sealed to NEMA4 (IP54) 95% RH non-condensing Altitude 3300 feet w/o derate With adjustable speed control, regulation better than 0.5% High voltage insulation protection – for reliability and a quality design Up to 58% less weight compared to traditional AC Hp motors Hall sensor feedback. Optional resolver, encoder feedback. Highest output for portable equipment Performance improvements – providing equipment with more competitive advantages Typical BSM33 series shown AC Servo motors | Motors and Generators | ABB 51 AC servo motors BSM 25 & 33 series The BSM 25/33 series allows many applications to make use of the advantages of brushless technology, including higher torque in smaller packages, quieter operation, and less maintenance. They have a continous stall torque range from 18.6 lb-in (2Nm) to 138 lbin (15.6 Nm) with available peak torques of 3 times continuous. This series will increase productivity while providing reliability and durability. It provides equipment with more competitive advantages in your market. Brushless motors – BSM 25 & 33 series 4 Continuous stall torque Nm Continuous stall amps Speed RPM @ 320V 1 HP @ 1800 RPM Motor number 2 Motor inertia Lb-In Lb-In-S 2 Kg - cm 2 18.6 2.1 1.5 1800 1/4 HP BSM25C-1177MHC 0.00241 2.72 23.0 2.6 1.90 1800 1/2 HP BSM25C-2177MHC 0.0028 3.16 27.4 3.1 2.55 1800 1/2 HP BSM33C-2177MHQ 0.00374 4.22 35.4 4 3.16 1800 1 HP BSM33C-3177MHQ 0.00536 6.05 79.7 9 6.47 1800 1.5 BSM33C-4177MHQ 0.01033 11.66 99.1 11.2 9.15 1800 2 HP BSM33C-5177MHQ 0.01212 13.68 138.1 15.6 14.23 1800 3 HP BSM33C-6177MHQ 0.01859 20.99 Note: 1 Nominal rpm shown at 320 VDC bus for convenience. For 640 VDC double the speed. Reference motor table to verify that max speed is not exceeded. 2 Moters shown with these options for convenience: H = Hall Sensor, C = Round face only, Q = Foot & Round Face. For other options see BSM25/33 ID matrix under engineering information. 52 ABB | Motors and Generators | AC Servo motors AC servo motors BSM 25 & 33 series performance curves BSM25C-1177MHC 50 Model number BSM25C-1177MHC BSM25C-2177MHC lb-in 18.6 23 Nm 2.1 2.6 Continuous current amps 1.5 1.9 Peak torque lb-in 55.8 69 Nm 6.3 7.8 Peak current amps 4.5 5.7 Thermal resistance °C/watt 1.44 1.24 Thermal time constant Min 24 26.2 Mechanical time constant msec 2.38 2.1 Electrical time constant msec 3.98 3.73 Rated speed @ 300 volts rpm 1800 1800 Rated speed @160 volts Electrical Torque constant rpm 900 900 lb-in/amp 15.5 15.1 Nm/amp 1.75 1.71 Vpk/krpm 150 146.5 Vrms/krpm 106.1 103.6 Resistance ohms 26.7 19.4 Inductance Mechanical Inertia mH 106.3 72.3 lb-in-s 2 0.00241 0.0028 Kg-cm 2 2.72 3.16 Maximum speed rpm 7,000 7,000 Number of motor poles — 4 4 Weight lbs/Kg — 11.1/5.0 14.4/6.5 General Continuous stall torque 3 4 TORQUE (Nm) 1 0 0 0 10 1 2 BUS VDC TORQUE (lb-in.) 20 30 320 CURRENT (Amps) 3 2 40 5 4 6 BSM25C-1177 0 1 2 SPEED (rpm) x 1000 3 Voltage constant BSM25C-2177MHC 60 4 5 TORQUE (Nm) TORQUE (lb-in.) 30 40 320 VDC 1 0 0 0 10 1 2 20 2 3 BUS CURRENT (Amps) 3 4 50 5 7 BSM25C-2177 0 1 2 SPEED (rpm) x 1000 3 AC Servo motors | Motors and Generators | ABB 53 4 AC servo motors BSM 25 & 33 series performance curves BSM33C-2177MHQ 9 BSM33C-2177 lb-in 27.4 35.4 79.7 Nm 3.1 4 9 6 Continuous current amps 2.55 3.16 6.47 Peak torque lb-in 82.3 106.2 239 Nm 9.3 12 27 Peak current amps 7.6 9.5 19.4 Thermal resistance °C/watt 1.17 1.1 0.69 Thermal time constant Min 27.8 29.5 33.9 Mechanical time constant msec 2.09 1.92 1.16 Electrical time constant msec 3.81 4.37 5.75 Rated speed @ 300 volts rpm 1800 1800 1800 Rated speed @160 volts Electrical Torque constant rpm 900 900 900 lb-in/amp 13.5 14 15.4 Nm/amp 1.52 1.58 1.74 Vpk/krpm 131.5 136.3 151.3 Vrms/krpm 93 96.4 107 Resistance ohms 11.4 7.88 3.37 Inductance Mechanical Inertia mH 45.7 34.4 17.2 Continuous stall torque 60 7 6 TORQUE (lb-in.) 30 40 50 2 0 1 10 0 0 1 20 2 3 BUS VDC CURRENT (Amps) 3 4 5 320 0 1 2 SPEED (rpm) x 1000 3 Voltage constant BSM33C-3177MHQ 10 100 6 TORQUE (Nm) TORQUE (lb-in.) 40 60 320 VDC 2 20 0 0 0 1 2 3 4 BUS CURRENT (Amps) 4 5 6 8 80 7 8 9 BSM33C-3177 0 1 2 SPEED (rpm) x 1000 3 BSM33C-4177MHQ 25 20 200 15 TORQUE (Nm) TORQUE (lb-in.) 100 150 320 VDC 0 0 2 5 50 4 6 10 BUS CURRENT (Amps) 8 10 12 14 16 18 BSM33C-4177 0 4 0 1 2 SPEED (rpm) x 1000 BSM33C-2177MHQ BSM33C-3177MHQ BSM33C-4177MHQ General 4 5 TORQUE (Nm) 70 8 7 80 Model number 3 54 ABB | Motors and Generators | AC Servo motors lb-in-s 2 0.00374 0.00536 0.01033 Kg-cm 2 4.22 6.05 11.66 Maximum speed rpm 7,000 7,000 7,000 Number of motor poles — 8 8 8 Weight lbs/Kg — 14.9/6.8 17.3/7.9 25.3/11.5 AC servo motors BSM 25 & 33 series performance curves BSM33C-5177MHQ BSM33C-5177 250 30 25 Model number BSM33C-5177MHQ BSM33C-6177MHQ lb-in 99.1 138.1 Nm 11.2 15.6 Continuous current amps 9.15 14.23 Peak torque lb-in 297.4 414.2 Nm 33.6 46.8 Peak current amps 27.5 42.7 Thermal resistance °C/watt 0.52 0.52 Thermal time constant Min 39.8 59.5 Mechanical time constant msec 1.2 0.9 Electrical time constant msec 5.83 6.8 Rated speed @ 300 volts rpm 1800 1800 Rated speed @160 volts Electrical Torque constant rpm 900 900 lb-in/amp 13.5 12.1 Nm/amp 1.53 1.37 Vpk/krpm 131.1 117.4 Vrms/krpm 92.7 83 Resistance ohms 2.04 1.0 Inductance Mechanical Inertia mH 11.9 5.2 General 15 20 TORQUE (Nm) TORQUE (lb-in.) 100 150 200 320 0 5 50 0 0 5 10 BUS VDC CURRENT (Amps) 10 15 20 25 Continuous stall torque 0 1 2 SPEED (rpm) x 1000 3 Voltage constant BSM33C-6177MHQ 20 30 TORQUE (Nm) 300 lb-in-s 2 0.01212 0.01859 Kg-cm 2 13.68 20.99 rpm 7,000 7,000 Number of motor poles — 8 8 Weight lbs/Kg — 30.4/13.8 40.2/18.3 10 Maximum speed 0 100 0 TORQUE (lb-in.) 200 BUS 10 VDC 0 320 CURRENT (Amps) 20 30 40 400 40 BSM33C-6177 0 1 2 SPEED (rpm) x 1000 3 AC Servo motors | Motors and Generators | ABB 55 4 AC servo motors BSM25 & 33 motors dimensions - NEMA mountings BSM25 series L AH BB DIA 4 AK U 18 AWG Motor leads 1, 2, 3, GRN/YEL–GND 12.0 Long AJ Hall sensor leads 17.0 Long BSM33 series Motor leads 12” +0”/-2” AH L 6.50 BB 45º DIA 45º AK 3.50 3.44 Feedback leads 12” +0”/-2” 4 Slots .34 Wide U .75 3.00 2.44 2.75 2.44 3.25 4.50 AJ 56 ABB | Motors and Generators | AC Servo motors 6.50 AC servo motors BSM25/33 series dimensions - NEMA dimensions Dimensions in mm (inch) Motor code BSM25C Configuration 42C face Body dia 3.88 (98.5) U 0.375 (9.5) AH 1.31 (33.2) Key 0.75 AJ 4x 1/4-20 UNC-2B on a 3.75 B.C. AK 3 (76.2) BB 0.14 (3.5) BSM33C 56C face 4.66 (118) 0.625 (15.8) 2.05 (52.07) 0.19 x 1.38 4x 0.38-16 tap on 5.875 B.C. 4.5 (114) 0.13 (3.3) BSM25C–1 Length - L Resolver 6.64 (169) Encoder – Resolver – BSM25C–2 7.1 (180) – – BSM33C–2 7.8 (198) 8.56 (217) 7.8 (198) BSM33C–3 7.8 (198) 8.56 (217) 7.8 (198) BSM33C–4 10.1 (257) 10.81 (275) 10.1 (257) BSM33C–5 13.1 (333) 13.81 (351) 13.1 (333) BSM33C–6 13.1 (333) 13.81 (351) 13.1 (333) Motor code Note: 4 Standard configuration: All motors supplied with Hall sensors and flying leads.. BSM25 has NEMA 42C face; power leads 12" (304mm); Hall sensor leads 17" (431mm) BSM33 has NEMA 56C face/foot; power leads 12" (304mm); Hall sensor leads 12" (304) Dimensions are for reference only and may change for other selected options. Detailed engineering drawings available upon request AC Servo motors | Motors and Generators | ABB 57 AC servo motors Engineering information Brushless motor ID matrix for BSM N and C series Brushless motor ID matrix for BSM25 and 33 series Speed torque curves How to interpret motor Information Thrust and radial load 5 Motor connection diagrams BSM mating connectors Resolver specifications Encoder specifications Brake data for BSM and SSBSM Servo motor selection Servo motor requirement sheet Conversion tables 58 ABB | Motors and Generators | AC Servo motors AC servo motors Brushless servo motor identification matrix N and C series B S M Frame Blank = Std SS = Stainless steel Note: Not all options are available on all motors. Contact your local District Office. IEC 50 63 80 90 100 132 Series NEMA 5N 6N 8N 9N 10 N Motor size Winding code 1 2 3 4 50 75 etc. N C 5 Motor options Connections Description Standard (metric) threaded style Cables 6 Optional (inch) quick connect Flying leads 6 Rotate-able (metric) threaded 9 Motor (no shaft seal) A E I M R Motor and brake B F J N S Motor with shaft oil seal C G K O T Motor with brake & shaft oil seal D H L P U Feedback options –– –– –– –– –– –– –– –– –– –– –– –– –– –– A = Resolver B = Absolute encoder – single-turn (BiSS) B2 = Absolute encoder – multi-turn (BiSS) D = Absolute encoder – multi-turn (EnDat) D2 = Absolute encoder – single-turn (EnDat) D3 = Absolute encoder – single-turn (Hiperface) D4 = Absolute encoder – multi-turn (Hiperface) S1 = Absolute encoder – single-turn (SSI) S2 = Absolute encoder – multi-turn (SSI) E = Incremental encoder w/ commutation (1000 ppr) F = Incremental encoder w/ commutation (2500 ppr) H = Halls only V = Encoder mounting only Y = Resolver mounting only Accessory options –– –– –– –– –– Blank = No option M = No keyway N = DIN 42955-R O = DIN 42955-R & no keyway P = Optional motor connector on BSM 90 (Note: This option available only if current less than 20 amps) –– –– –– –– –– X = Special option (order by spec no. only) Z1 = Blower (115 VAC) (not available on all motors) Z2 = Blower (230 VAC) (not available on all motors) Z3 = Blower (24 VDC) Z4 = Blower (230/460 VAC) for BSM132 only. Note: 1 The standard BSM50/63/80 Series includes feedback, two threaded connectors for feedback and motor terminations, square mounting flange. 2 The standard BSM90/100 Series includes feedback, one threaded connector for feedback termination, termination of motor lead wires on terminal block, square mounting flange. 3 BSM Motors do not have shaft seal as standard. BSM motors are IP54. Motors will meet IP55 with shaft oil seal. 4 SSBSM motors available with IEC mounting and include as standard a shaft seal. SSBSM motors are IP67. 5 The standard BSM50 Series has as standard no keyway. 6 Shielded cables and flying leads are one meter long as standard. Flying leads option is composed of individual wires with no armored protection. 7 Order motor power and feedback cable assemblies as separate items. 8 Motors may be used with 115/230/400/460 volt controls. Verify that maximum speed is not exceeded. 9 Rotatable connectors not available on BSM50-series. 10 Pricing for NEMA versions 5N, 6N, 8N, 9N, and 10N is the same as IEC versions 50, 63, 80, 90, and 100. 11 Contact your local ABB district office for special options. AC Servo motors | Motors and Generators | ABB 59 AC servo motors Brushless servo motor Identification matrix for 25 and 33 series B S M Frame Series 25 33 C Motor size Winding code 1 2 3 4 5 6 177 etc. 5 Motor options Description Connections Flying leads 5 Rotate-able (metric) threaded 9 Motor (no shaft seal) M R Motor and brake N S Motor with shaft oil seal O T Motor with brake & shaft oil seal P U Feedback options –– –– –– –– A = Resolver E = Incremental encoder w/ commutation (1000 ppr) F = Incremental encoder w/ commutation (2500 ppr) H = Halls 60 ABB | Motors and Generators | AC Servo motors Accessory options –– –– –– –– –– Q = Foot & round face C = Round face only F = Foot mount C1 = 33 Frame only IEC flange MTG C2 = 33 Frame only IEC face MTG AC servo motors Speed – torque curves how to read motor performance curves We have provided the following curves in order to simplify the process of selecting both a motor and control for a specific application. The following paragraphs explain how the information in these curves should be interpreted. In constant speed applications, motors are defined in terms of horsepower or kilowatts (which is torque at a base speed). Servo motors normally operate over a wide speed range. The curves show continuous torque (defined as torque which will not overheat the motor), and peak torque (defined as intermittent acceleration torque). It is also necessary to know the current and voltage required for the motor to operate. The curves have a scale that shows current required for any torque, and voltage required for any speed. As an example, an application requires a continuous torque of 25 lb-in (2.8 Nm) at a speed of 1000 RPM. The peak torque required for acceleration is 80 lb-in (9 Nm). This curve shows that the motor will work in this application. The bus voltage required is 160VDC. The continuous and peak currents required is 3.5 and 12 amps. 40 0 8 0 0 1 3 2 SPEED (rpm) x 1000 4 5 Maximum motor speed Intermittent operation area Continuous operation area Continuous torque for the application 2 20 Continuous current required for the application Peak torque for the application 4 5 0 6 80 60 10 12 14 16 TORQUE (Nm) 18 160 TORQUE (lb-in.) 100 120 140 20 CURRENT (Amps) 15 S US DC B 320 V U DC B 160 V 10 Peak current required for the application 20 180 25 22 200 24 BSM90N-175 Peak motor current Required speed for the application AC Servo motors | Motors and Generators | ABB 61 5 AC servo motors How to interpret motor information “Rated” voltage/speed “Rated” conditions refer to measurement points, and are selected as an easy and convenient “reference” or “measurement” point. Manufacturers select a “rated voltage”, operate with a “rated torque”, to verify that “rated speed” is reached. Note that any voltage may be applied to the BSM series of brushless servo motors so either 160 VDC, 300 VDC, or 650 VDC may be applied. However the design limits must be observed. And those are: 1) maximum speed (rpm) limit, 2) demagnetization (max torque/current) limit, and 3) 650 VDC maximum. Motor data All BSM motors are 3-phase WYE connected. Connection is important because the motor/feedback is phase sensitive. All motor parameters are expressed as phase to phase (line-to-line) figures. This includes voltage constant, resistance and inductance. 5 The phase to phase voltage constant (back-emf) is a sinusoidal wave, which is measured while driving the motor (as a generator) at 1000 rpm, and measuring the output voltage. The peak of this measured output voltage is shown in the literature as Vpk/krpm; the RMS of the output voltage is Vrms/krpm. Some data in the motor tables are expressed as “cold” figures (25°C), while others are “hot” (155°C) values. The cold figures are: voltage constant, torque constant, resistance, inductance, peak torque and peak current. The hot figures are: continuous stall torque continuous stall current. The temperature coefficient between cold and hot voltage constant (and torque constant) is 0.90 for N-series, 0.80 for C-series and 0.85 for BSM132 series. Motor resistance changes by a factor of 1.5 from 25°C to 155°C. Motor temperature The BSM series of servo motors are rated for a maximum continuous winding temperature of 155°C. These conditions are ploted in a 25°C ambient on the motor speed-torque curves. For operation at 40°C ambient derate by 6%. The temperature rise of the motor windings depends upon the amount of torque which is being delivered to the load. In this brochure, the thermal limit line (line dividing dark and light shaded areas on the speed-torque curves) indicates the 155°C limit. Temperature range - normal operating range of bearing grease is - 29°C to 155°C. Altitude - the motors are rated for operation at 1000m or lower; derate 10% per 1000m. The BSM motors include an internal thermal switch (bi-metallic) which is normally closed. It opens at 155°C ±5°. This switch may be connected to the input of a motion controller, programmable logic device, or other type of machine control via an isolating relay. Any of these devices could then sense this switch and shut power down when the thermal switch opens. 62 ABB | Motors and Generators | AC Servo motors AC servo motors Brushless servo motors BRUSHLESS SERVO MOTORS Thrust load capacities Thrust load capacity BSM 132 BSM 200 100 BSM 90 100 600 800 1000 BSM 80 BSM 63 40 30 5 BSM 20 50 10 40 80 120 150 200 50 400 THRUSTLOAD–LBS. THRUSTLOAD–N 300 400 1500 2000 500 4000 1000 THRUST LOAD CAPACITIES 1 1.5 2 3 4 5 6 7 8 9 10 Radial load capacity BSM50 BSM50 BSM80 100 FORCE(N) 80 60 2,0 00 SH AF RP TS M TR EN 6,0 GT HL IM PM IT 00R 10,000 RPM 0 5 4 2 3 DISTANCE"X"(INCHES) 60 80 100 120 140 DISTANCE"X"(mm) 40 M 0 0 1 20 40 0 100 120 140 1 20 DISTANCE"X"(mm) 5 4 2 3 DISTANCE"X"(INCHES) 40 60 80 100 120 140 DISTANCE"X"(mm) 560 BSM132 BSM132 480 400 280 240 00R PM 0 80 M PM 8,0 5 4 2 3 DISTANCE"X"(INCHES) 60 RP 00R 200 800 0RP 40 8,00 M PM 0 00R FORCE(N) 320 480 640 FORCE(LBS.) 120 80 160 RP 4,0 00 4,0 160 2,0 00 2,0 FORCE(LBS.) 120 80 160 960 M 1120 RP 0 200 00 0 800 FORCE(N) 160 320 480 640 1,0 BSM100 BSM100 M RP 00 50 0 SHAFT STRENGTH LIMIT 28 960 240 BSM90 BSM90 00 FORCE(LBS.) 160 240 320 40 80 20 0 0 FORCE(N) 640 960 1280 1600 1920 2240 1 320 0 0 0 20 40 FORCE(LBS.) 10 20 120 30 BSM63 0 0 1 20 RP M 5 4 2 3 DISTANCE"X"(INCHES) 40 60 80 100 120 140 DISTANCE"X"(mm) "X" Notes: 1) Solid lines are based on L10 = 20,000 hours. 2) Dashed line is based on 104 load peaks @ 110% of rated torque. 3) L10 is a failure rate measure given in time period before 10% failure. FORCE Force (RADIAL) (radial) AC Servo motors | Motors and Generators | ABB 63 AC servo motors Motor connection diagrams Motor-resolver Motor-encoder BSMxxx-xxxxA BSMxxx-xxxxF or E Terminal block Ground boss 1 5 2 3 U 4 W V Standard motor connector B A C 4 D 1 3 2 Standard resolver connector Power connections BSM 90/100 Post Function 1 Thermal switch 2 Thermal switch 3 Terminal block Ground boss Post Function 1 Thermal switch 2 Thermal switch Brake (optional) 3 Brake (optional) 4 Brake (optional) 4 Brake (optional) U1 Motor lead U U1 Motor lead U V2 Motor lead V V2 Motor lead V W3 Motor lead W W3 Motor lead W Screw Ground Screw Ground Power connections BSM 50/63/80 and SSBSM Post Function A Thermal switch B Thermal switch C Brake (optional) D Brake (optional) 1 Motor lead U 2 1 2 2 10 3 4 Note: 9 4 W V Standard motor connector Power connections BSM 50/63/80 and SSBSM Post Function A Thermal switch B Thermal switch C Brake (optional) D Brake (optional) 1 Motor lead U Ground 2 Ground 3 Motor lead W 3 Motor lead W 4 Motor lead V 4 Motor lead V Resolver connections BSM and SSBSM B A C 4 1 D 3 2 Standard encoder connector Encoder connections BSM and SSBSM 16 pin Post Function 1 REF HI R1 2 REF LO R2 6 3 COS+ S1 4 COS- S3 5 5 SINE- S4 6 SINE+ S2 7-12 No connection 8 12 11 3 U 12 Pin 1 Power connections BSM 90/100 7 For BSM 50/63/80 (and option on BSM90), the power connector is rated at 25 amps. BSM brakes are not polarity sensitive. 64 ABB | Motors and Generators | AC Servo motors 11 10 16 9 1 12 7 13 3 14 15 8 2 6 4 5 Post Function 1 DC + 5V 2 Ground 3 Channel A 4 Channel A 5 Channel B 6 Channel B 7 Channel Z 8 Channel Z 9 Open 10 Channel U 11 Channel U 12 Channel V 13 Channel V 14 Channel W 15 Channel W 16 No connection AC servo motors Motor connection diagrams Motor-BiSS Motor-EnDat BSMxxx-xxxxB or B2 BSMxxx-xxxxD2 or D Terminal block Ground boss 1 2 3 U 4 W V Standard motor connector B A C 4 D 1 3 2 Standard BiSS connector 12 Pin 1 2 10 3 4 9 8 Post Function 1 Thermal switch 2 Thermal switch 3 Ground boss Power connections BSM 90/100 Function 1 Thermal switch 2 Thermal switch Brake (optional) 3 Brake (optional) 4 Brake (optional) 4 Brake (optional) U1 Motor lead U U1 Motor lead U V2 Motor lead V V2 Motor lead V W3 Motor lead W W3 Motor lead W Screw Ground Screw Ground Power connections BSM 50/63/80 and SSBSM Post Function A Thermal switch B Thermal switch C Brake (optional) D Brake (optional) 1 Motor lead U 2 1 2 3 U 4 W V Standard motor connector Power connections BSM 50/63/80 and SSBSM Post Function A Thermal switch B Thermal switch C Brake (optional) D Brake (optional) 1 Motor lead U Ground 2 Ground 3 Motor lead W 3 Motor lead W 4 Motor lead V 4 Motor lead V BiSS connections BSM and SSBSM Function 1 DATA- 6 2 A+ (SIN+) 5 3 OV sensor 4 B+ (COS+) 5 7 Terminal block Post Post 12 11 Power connections BSM 90/100 B A C 4 1 D 3 2 Standard EnDat connector 12 Pin 1 9 8 EnDat connections BSM and SSBSM Post Function 1 DATA- 6 2 SIN A+ 5 3 OV sensor 4 COS B+ Clock- 5 Clock – 6 — 6 5V sensor 7 Clock+ 7 Clock + 8 B- (COS-) 8 COS B- 9 5V & up sense 9 +5V 10 OV DGND 10 DGND 11 A- (SIN-) 11 SIN A- 12 DATA+ 12 DATA+ 2 10 3 4 12 11 7 Note: For BSM 50/63/80 (and option on BSM90), the power connector is rated at 25 amps. BSM brakes are not polarity sensitive. AC Servo motors | Motors and Generators | ABB 65 5 AC servo motors Motor connection diagrams Motor-SSI Motor-Hyperface BSMxxx-xxxxS1 or S2 BSMxxx-xxxxD3 or D4 Terminal block Ground boss 1 2 3 4 5 U W V Standard motor connector B A C 4 D 1 3 2 Standard SSI connector Power connections BSM 90/100 Post Function 1 Thermal switch 2 Thermal switch 3 Terminal block Ground boss Post Function 1 Thermal switch 2 Thermal switch Brake (optional) 3 Brake (optional) 4 Brake (optional) 4 Brake (optional) U1 Motor lead U U1 Motor lead U V2 Motor lead V V2 Motor lead V W3 Motor lead W W3 Motor lead W Screw Ground Screw Ground Power connections BSM 50/63/80 and SSBSM Post Function A Thermal switch B Thermal switch C Brake (optional) D Brake (optional) 1 Motor lead U 2 1 2 2 10 3 4 9 4 W V Standard motor connector Power connections BSM 50/63/80 and SSBSM Post Function A Thermal switch B Thermal switch C Brake (optional) D Brake (optional) 1 Motor lead U Ground 2 Ground 3 Motor lead W 3 Motor lead W 4 Motor lead V 4 Motor lead V SSI connections BSM and SSBSM B A C 4 1 D 3 2 Standard hyperface connector Hyperface connections BSM and SSBSM 12 Pin 8 12 11 3 U 12 Pin 1 Power connections BSM 90/100 7 6 5 Post Function 1 +Vs (5VDC) 2 OV 3 SSI clock 4 SSI clock 5 SSI DATA 6 Post Function 1 DATA- 2 +SIN 3 Open 4 +COS 5 OPEN SSI DATA 6 OPEN 7 – 7 OPEN 8 – 8 REF COS Connected to 9 US 7-12V pin 1 10 GND 10 – 11 REF SIN 11 – 12 DATA+ 12 – 9 Note: For BSM 50/63/80 (and option on BSM90), the power connector is rated at 25 amps. BSM brakes are not polarity sensitive. 66 ABB | Motors and Generators | AC Servo motors 1 2 10 3 4 9 8 12 11 7 6 5 AC servo motors Motor connection diagrams Motor – Halls Motor – Halls BSM25C–xxxxMHx BSM33C–xxxxMHx Flying leads Power connections BSM25C Flying leads Power connections BSM33C Wire color 1 (T1) Function U Wire color Yellow or blue Function Thermal switch* 2 (T2) V Yellow or blue Thermal switch* 3 (T3) W Black U Green/yellow Ground Red V Blue W Green/yellow Ground *When required Flying leads Hall connections BSM25C Flying leads Hall connections BSM33C Wire color White Function S1 hall switch Wire color Blue Function S1 hall switch (U+) Yellow S2 hall switch Brown S2 hall switch (V+) Orange S3 hall switch Blue/white S3 hall switch (W+) Red VCC+ Red VCC+ Black Ground Black Ground Note: BSM/SSBSM 50/63/80 series require both power and feedback cables. Refer to BR1202-H for cable assemblies. AC Servo motors | Motors and Generators | ABB 67 5 AC servo motors Feedback specifications Resolver specifications +0 R1 Red/Wht S1 Red S3 Blk R2 Yel/Wht S2 Yel (Primary) S4 Blu (Secondary) Power source Primary element AC 10Vrms / 4.5 kHz Rotor Electrical error ±7 Resolver speed 1 Transformation ratio 0.5±10% Phase shift + 8° Nominal Accuracy spread ZRO 90 + ¡180 Nominal Output impedance ZSO 220 + ¡350 Nominal at 0° (S1-S3) ZSS 210 + ¡300 Nominal at 0° (S1-S3) ROTOR 46 Ref STATOR 120 Ref D.C. resistance 5 90˚e typ. (45˚e min.) 90˚e typ. (45˚e min.) 90˚e typ. (45˚e min.) 90˚e typ. (45˚e min.) 12 Arc Minutes Input impedance Dielectric strength AC500 Volts 1 Minute 60 (50) Hz Insulation resistance 100 M Min DC 500 Volts Weight 0.18 kg Max Max operating speed 10,000 Min Operating temperature range -55° C to +150° C Output equation ES1 - S3 KE R1-R2 COS CH. A CH. B CH. Z CH. U ES2 - S4 KE R1-R2 SIN (90˚)e Encoder specifications ±1˚m Power in Output Incremental 2 channel 180˚e CH. U CH. V CH. W 120˚e 5V Line driver Index Hall output (4 or 8 pole) PPR STD 2500 ppr Contact ABB for other options 120˚e Hall output BSM/SSBSM 50/63/80 series use 4 pole Hall output. 90/100 series use 8 pole Hall output. Operating temperature -20˚ C to +120˚ C range Hall sensor specifications Power In Output =U =V =W 68 ABB | Motors and Generators | AC Servo motors 3.8–30 VDC Hall output (4 or 8 pole) AC servo motors Motor mating connectors Termination Motor power Strain relief Motor type BSM50/63/80/90/100 Description Mate assy power CE threaded connector (25 amp) (8 pin) Number MCSPOW-08 BSM132 Mate assy rotatable power (70 amp) C/F SSBSM Mate assy power stainless steel threaded conn (25 amp) MCSPOW-08S BSM90/100 PG21 strain relief MCS-PG21 PG29 strain relief ASR24661 Adaptor (PG29 to PG21) ASR24662 M40 strain relief MCS-M40 Adaptor (M40 to M25) MCS-M40A 1 Resolver, BiSS, BSM50/63/80/90/100/132 Mate assy feedback CE threaded connector (12 pin) MCSRES-12 SSI, hyperface, SSBSM Mate assy feedback threaded conn stainless steel MCSRES-12S EnDat BSM - F-series F-series resolver mate assy (14 pin) MSCN Encoder BSM50/63/80/90/100/132 Mate assy encoder CE threaded connector (16 pin) MCSENC-16 SSBSM Mate assy encoder threaded conn stainless steel MCSENC-16S 1 5 Exception - BSM100N-4150xx and BSM100C-6150xx which require 70 amp connectors. Note: BSM/SSBSM 50/63/80 series require both power and feedback cables. Refer to BR1202-H for cable assemblies. Flange adaptor kits Order number 2R-BSM63 Description Kit for BSM63 to convert to old equivalent 2R mounting [thickness = 0.416 inch (10.5mm)] 3R-BSM80 Kit for BSM80 to convert to old equivalent 3R mounting [thickness = 0.561 inch (14.2mm)] 4R-BSM90 Kit for BSM90 to convert to old equivalent 4R mounting [thickness = 0.804 inch (20.4mm)] 56-BSM90 Kit for BSM90 to convert to 56 mounting [thickness = 0.952 inch (24mm)] 6R-BSM100 Kit for BSM100 to convert to old equivalent 6R mounting [thickness = 0.647 inch (16.4mm)] Note: The standard shaft extension will be reduced by the thickness of the above kit adapter flange. If desired, a custom motor may be ordered with shaft length appropriate for mounting. Dimensions are nominal. Brake data for BSM and SSBSM Motor code Brake holding torque Nm (lb-in) Watts Brake voltage Brake current (amps) Brake times (msec) Brake inertia Set Release (lb-in-s 2) (Kg-cm 2) BSM50N 1.1 (10) 10.1 24 0.5 3 20 0.000017 0.019 BSM63N 2 (18) 11.9 24 0.6 6 43 0.000016 0.018 BSM80 4.5 (40) 19.7 24 0.7 9 48 0.000111 0.125 BSM90 15.8 (140) 22.5 24 0.9 14 110 0.00016 0.181 BSM100 39.5 (350) 33.7 24 1.4 22 195 0.00064 0.723 BSM25C 1.7 (15) 10 24 0.4 16 27 0.00003 0.034 BSM33C 15.8 (140) 22 24 0.9 14 110 0.00016 0.181 BSM132C 101.7 (900) 76 24 3.16 129 163 0.01529 17.277 Note: All standard brakes used on BSM motors are 24VDC. The application needs to provide this voltage to release the brake. The brake is a safety brake only and not intended to be used to decelerate loads. Contact ABB for details. Detailed engineering drawings are available upon request. AC Servo motors | Motors and Generators | ABB 69 AC servo motors Servo motor selection Calculating servo motor requirements 5 In selecting a motion control package, one of the areas requiring identification is the mechanics of the load which will be moved. Once this physical data is obtained, the proper matching of motor and control can easily begin. If no one has told you what the inertia is, then to answer this question, you will have to do a calculation. However, once sufficient information is obtained, the task is relatively simple. The mechanics of the load involve both friction (which is easy to understand) and inertia (which is an unknown, since we have difficulty in recalling the physics we had in school). To determine the inertia, the mechanical linkage system which will be moved will be analyzed. These mechanical systems can be divided into four basic categories: direct drive, gear drive, tangential drive, and ballscrew drive. The first part of the equation, determining friction of the load, can be accomplished by either estimating, or measuring by simply using a torque wrench. In the following, each of these mechanical linkage categories and relevant formulas for calculating the load parameters will be presented. In all instances, the formulas reflect the load parameters as “seen” by the motor. Reflecting all these parameters back to the motor shaft make the calculation easier for selecting the motor and control for your motion control application. The second part is determining the inertia. Inertia is the resistance of an object to be accelerated, or decelerated. In motion control, inertia is an important parameter since it defines the torque required to accelerate the load and get it into position. Direct drive whereSm Direct drive S1 Tm T1 Jt J1 Jm Motor Load motor speed (rpm) load speed (rpm) motor torque load torque total inertia load inertia motor inertia speed (motor) = speed (load) Sm =S1 Figure 1 = = = = = = = torque at motor = torque at load Tm= T1 total inertia = inertia (load) + inertia (motor) Jt= J1 + Jm The simplest of packages is the first basic category, the direct drive. This would not require the load parameters to be reflected back, since there are no mechanical linkages involved. The equations for the direct drive are presented in Figure 1. The speed of the load is the same as the motor, the friction of the load is the friction which the motor must overcome, and the load inertia is directly what the motor would “see”. 70 ABB | Motors and Generators | AC Servo motors AC servo motors Inertia Solid cylinder: where J= inertia W= weight R= radius g = gravitational constant (386 in/s2)(980 cm/s2) L= length p= density For a known weight and radius: J = 1 W R 2 2 g For a known density, radius, and length: J = 1 π LpR 4 2 g Hollow Cylinder: where J= inertia W= weight Ro = outer radius Ri = inner radius g = gravitational constant (386 in/s2)(980 cm/s2) L= length p= density For a known weight and radius J = 1 W (Ro 2 + Ri 2) 2 g For a known density, radius, and length: J = 1 πLp(Ro 4 - Ri 4) 2 g Material Aluminum Density (lb/in 3) .098 gm/cm 3 2.72 Copper .322 8.91 Plastic .040 1.11 Steel .280 7.78 Wood .029 0.8 Figure 2 Inertia can be calculated if either the weight and radius are known; or the density, radius, and length are known. Figure 2 presents the equations. As an example, if the cylinder were a lead screw with a radius of .312 inches (0.79 cm) and a length of 22 inches (55.8 cm), then the inertia would be: J= 1 π L p R 4 = 1 π (22) (.28) (.312) 4 2 g 2 386 = 0.000237 lb-in-s 2 Metric = 1 π (55.8) (7.75) (0.79) 4= 0.26 gm-cm-s 2 2 980 These equations are important since the inertia of mechanical components (i.e. shafts, gears, drive rollers, leadscrews, etc.) can be calculated by using them. Once the inertia is determined, it becomes just a task of reflecting that load inertia and friction through the mechanical linkages to what the motor will “see”. AC Servo motors | Motors and Generators | ABB 71 5 AC servo motors Gear drive drive: Gear whereSm =motor speed (rpm) S1 = load speed (rpm) N = gear ratio N1 = number of load gear teeth Nm = number of motor gear teeth Tm = motor torque T1 = load torque Motor e =efficiency Jt = total inertia J1 = load inertia Jm = motor inertia Load 5 speed (motor) = speed (load) x gear ratio Sm= S1 x N or Sm = S1 x N1 ÷ Nm torque at motor = torque at load ÷ gear ratio Tm= T1 Ne Figure 3 total inertia = inertia (load) ÷ (gear ratio 2) + inertia (motor) Jt = J1 + Jm N2 In a gear application, since there are mechanical linkages between the load and motor, the load parameters must be reflected back to the motor shaft. Figure 3 presents the equations. As an example, if a solid cylinder with a diameter of 4 inches (10.16 cm) and weighing 6 pounds (2718 gm) is connected thru a 3:1 gear, the reflected inertia would be determined by the following: First, calculating inertia for a solid cylinder: 2 6 (2) 2 J load= 1 W R = 1 = .031 lb-in-s 2 2 g2 386 Metric=1 2718 (5.08) 2 =35.7 gm-cm-s 2 2 980 reflecting this inertia thru the gear ratio: = .031 = .0034 lb-in-s 2 J ref= J load 2 N (3) 2 Metric= 35.7 = 3.96 gm-cm-s 2 (3) 2 The total reflected load inertia which the motor would “see” would be .0034 lb-in-s 2 (or metric: 3.96 gm-cm-s 2). The inertia of the gears should be included in the determination of total load inertia to be really accurate (this can be obtained from literature or calculated using the formulas for the inertia of a cylinder). Efficiencies of the gearing should also be considered when calculating torques. 72 ABB | Motors and Generators | AC Servo motors AC servo motors Tangential drive Tangential drive: where Sm = V1 = R = T1 = Load F = 1 Tf = Ff = Jt = W = Jp = Jm = g = motor speed (rpm) load speed (in/min) (cm/min) radius torque reflected to motor load force friction torque friction force total inertia load weight + belt weight pulley inertia motor inertia gravitational constant (386 in/s2) (980 cm/s2) speed (motor) = 1xspeed (load) Motor 2π radius Sm= 1x V1 2π R load torque = load force x radius Figure 4 T1= F1R friction torque = frictional force x radius Tf= FfR total inertia = (weight x radius 2) ÷ (gravity) + inertia (pulley #1) + inertia (pulley #2) + inertia (motor) Jt= W R 2 + Jp1 + Jp2 + Jm g For this type of drive, the load parameters have to be reflected back to the motor shaft. A tangential drive can be a timing belt and pulley, chain and sprocket, or rack and pinion. See Figure 4 for formulas. As an example, a belt and pulley arrangement will be moving a weight of 10 lbs (4530 gm). The pulleys are hollow cylinders of 5 pounds (2265 gm) each with an outer radius of 2.5 inches (6.35 cm) and an inner radius of 2.3 inches (5.8 cm). The total inertia would be determined by: calculating inertia for a hollow cylinder pulley: Jp= 1 W(R02 + Ri 2)=1 5 (2.5 2 + 2.3 2) = 0.0747 lb-in-s 2 2g 2386 Metric =1 2265(6.35 2 + 5.8 2) = 85.39 gm-cm-s 2 2980 calculating load inertia: J1 = W R 2=10 (2.5) 2 = 0.1619 lb-in-s 2 g 386 Metric = 4530(6.35) 2 = 980 the total inertia reflected to the motor shaft would be the sum of the above: 186.3 gm-cm-s 2 J = J1 + JP1 + JP2 = 0.1619 + 0.0747 + 0.0747 = 0.3113 lb-in-s 2 Metric = 357 gm-cm-s 2 Don’t forget to include the inertia of the pulleys, sprockets, or pinion gears in the determination of total inertia. AC Servo motors | Motors and Generators | ABB 73 5 AC servo motors Ballscrew drive 5 The load parameters have to be reflected back to the motor shaft for this type of drive as well. The inertias which have to be considered include the ballscrew as well as the load. If the ballscrew inertia is not readily available, the formula for a cylinder may be used. Figure 5 presents the formulas for determining reflected inertias. As an example, a 200 lb (90.6 Kg) load will be positioned via a ballscrew which is 0.5 inch (1.27 cm) in radius and 44 inches (111.7 cm) long. The pitch is 5 rev/inch (1.96 rev/cm). The total load and ballscrew inertia would be: calculating reflected load inertia: calculating ballscrew inertia: The total inertia which would be connected onto the motor shaft would be the sum of these: J = J1 + J1s = 0.00052 + 0.00313 = 0.00365 lb-in-s 2 (Metric = 4.21 gm-cm-s 2) For precision positioning applications, the ballscrew is sometimes preloaded to eliminate or reduce backlash. If preloading is used, the preload torque must be included since it can be significant. The ballscrew’s efficiency must also be considered when finally determining torques. 74 ABB | Motors and Generators | AC Servo motors AC servo motors The move profile A move profile defines the desired acceleration rate, run time, speed and acceleration rate of the load. For example, suppose with a system at rest (time = 0 in Figure 6), the positioning controller issues a command to the motor to start motion. At t = 0, with full power applied, the motor has not yet started to move. At this instant, there is no feedback signal, but the error signal is large. As friction and inertia torques are overcome, the motor and load begin to accelerate. As the motor reaches the commanded speed, the error signal is reduced, and in turn the voltage applied onto the motor is reduced. As the system stabilizes at running speed only nominal power (voltage and current) are required (to overcome friction). At time t = 1, the load approaches the desired position and begins to decelerate. Figure 6 Applications with these move profiles result in most of the input energy dissipated as heat. Such packages are therefore limited by the maximum power dissipation capacity of the motor. In order to guarantee that maximum power handling capability of the motor is not exceeded, each application must be investigated individually. Basic motor dynamic equations must be solved and power calculated for each motor in order to determine whether the application will be handled successfully. The first step in the process is identifying the acceleration rate. For an example, let’s assume that our application has a move profile as identified in Figure 7. The acceleration rate can be determined from the speed and the acceleration time, as follows: Example accel rate = speed ÷ accel time accel rate (rad/sec2)=Wm (rad/sec) tacc(sec) To convert from RPM to rad/sec divide by 9.55. For our example the acceleration rate is: accel rate (rad/sec 2) = 209 (rad/sec) = 1741.6 rad/sec 2 .12 (sec) Figure 7 Motor parameters Inertia = .0037 lb-in-s 2 (4.26 gm-cm-s 2) Continuous stall torque = 14.4 lb-in (1.6 Nm) Torque constant = 4.8 lb-in/amp (0.54 Nm/amp) Resistance = 4.5 ohms Thermal resistance = 1.56 ˚C/watt Example parameters Motor Load Load conditions Load = 200 lbs (90.6 Kg) Ball screw inertia = .00313 lb-in-s 2 (0.61 gm-cm-s 2) Friction torque = .95 lb-in (1094 gm-cm) Figure 8 AC Servo motors | Motors and Generators | ABB 75 5 AC servo motors Acceleration torque The torque required to start the load moving, termed acceleration torque (Tacc), is that torque which is needed to overcome the mechanical friction and inertia. Expressed mathematically, the equation is: Tacc= (Jt) (accel rate) + Tf where 5 Tacc is acceleration torque (lb-in) Jt is the total inertia (load and motor lb-in-s2) accel is rotary acceleration of the motor shaft (rad/sec2) Tf is the total friction torque of the package (lb-in) As an example, the application calls for moving a 200 lb (90.6 Kg)load thru a ballscrew (having an inertia of .00313 lb-in-s2), (3.6 gmcm-s2) at an acceleration rate of 1741.6 rad/sec2. Typical motor parameters which will be used in this analysis are indicated in Figure 8. Tacc= (Jt) (accel rate) + Tf Tacc= (Jl + Jls + Jm) (accel rate) + Tf Tacc = (0.00052 + 0.00313 + 0.0037) (1741.6) + 0.95 Metric = (0.61 + 3.6 + 4.26) 1741.6 + 1094 = 12.8 + 0.95 Metric = 14751 + 1094 = 13.75 lb-in Metric = 15845 gm-cm (=1.55 Nm) The motor must be capable of providing torque to accelerate the entire mechanics of the load (friction plus inertia), as well as torque to move itself. In this example, the motor must be capable of supplying a total acceleration torque of 13.75 lb-in (15.8 kg-cm). Torque over the duty cycle The motor must also be capable of providing a certain amount of torque continuously over the duty cycle, or move profile as was defined earlier. In order to determine this, we must look at the rest of the move profile and determine the torques associated with them. During run time, the torque required is: Trun= Tf Trun = 0.95 lb-inMetric = (1094 gm-cm) During the stopping cycle, or deceleration, the torque required is: Tdec = - (Jt) (accel rate) + Tf Tdec = - (.00052 + .00313 + .0037) (1741.6) + .95 Tdec = - 12.8 + .95 Tdec = - 11.85 lb-in Metric = - (0.61 + 3.6 + 4.26)(1741.6) + 1094 Metric = - 14751 + 1094 Metric = - 13657 gm-cm Now that these torques are identified, the amount of torque required over the move profile can be calculated. This is termed “determining the RMS torque”. It is calculated by simply inserting the figures from the previous page in to the following equation: T2RMS= (T 2acc x tacc) + (T 2run x trun) + (T 2dec x tdec) tacc + trun + tdec + tidle T2RMS= (13.75) 2 x 0.12 + (0.95) 2 x 0.12 + (11.85) 2 x 0.12 Metric = (15.8) 2 x 0.12 +(1 )2 x 0.12 + (13.6) 2 x 0.12 0.12 + 0.12 + 0.12 + 0.3 0.12 + 0.12 + 0.12 + 0.3 T2RMS= 22.6 + 0.108 + 16.8 = 59.86 Metric = 29.9 + 0.12 + 22.1 = 78.9 kg-cm 0.66 0.66 TRMS = 7.73 lb-in Metric = 8.8 Kg-cm (= 0.86 Nm) Thus, this application requires 7.73 lb-in (0.86 Nm) of torque. The motor for this example has the capability of providing a continuous torque of 14 lb-in (1.6 Nm). 76 ABB | Motors and Generators | AC Servo motors AC servo motors Control section The next step is to determine requirements for a suitable control or drive (amplifier). The control must be able to supply sufficient acceleration current (for the application’s acceleration requirements), as well as continuous current (or “RMS” current for the application’s duty cycle requirements). Acceleration current which must be supplied to the motor is calculated from: current (amps), acceleration = acceleration torque (lb-in) motor torque constant (lb-in/amp) Iacc= Tacc KtHOT Where KtHOT = KtCOLD x 0.9 (Typical derate for Neodymium magnets). = 13.75 (lb-in) = 3.18 amps Metric = 1.55 Nm = 3.18 amp 4.8 (lb-in/amp) x 0.9 0.54 Nm/a x 0.9 RMS current over the duty cycle, which the control must be capable of supplying to the motor, is calculated from: current, RMS = (amps) RMS torque (lb-in) motor torque constant (lb-in/amp) IRMS= = TRMS Kt 7.73 (lb-in) = 1.78 amps Metric = 0.86 Nm = 1.78 amp 4.8 (lb-in/amp) x 0.9 0.54 Nm/a x 0.9 Thus the servo control which would be selected must have the capability of supplying currents of 3.18 amps for acceleration and 1.78 amps continuously (RMS over the duty cycle). Temperature approximation The temperature of the internal motor winding, or how hot a motor gets, depends upon the power dissipated inside the motor, and the motor’s ability to eliminate itself of that heat. A measure of the motor’s capability to eliminate heat is expressed as the thermal resistance. The first step in determining the motor’s winding temperature is to calculate power dissipation (watts dissipated). Using the previous determination of the applications current over the duty cycle, or IRMS, of 1.78 amps, and the motor’s resistance: PDISS = I 2 x RHOT Where RHOT = RCOLD x 1.5 PDISS = (1.78) 2 x 4.5 x 1.5 = 21.3 watts. Then multiply times the motor’s thermal resistance (deg C/watt) to obtain the winding temperature rise: Temperature Rise = PDISS x Rth = 21.3 x 1.56 = 33.3 deg C rise Thus total temperature rise in a 25 deg C ambient would be: Total temperature = ambient temp + temp rise = 25 + 33.3 = 58.3 deg C Total temperature in a 40 deg C ambient would be: Total temperature = 40 + 33.3= 73.3 deg C Since the motor is designed to handle a total temperature of 155 deg C, both would be within the capability of the motor design. This easy calculation works well for speeds below 4000 rpm. At high speeds other dissipation issues such as friction and damping must be considered. If the 155 deg C temperature is exceeded, a larger motor should be investigated for the application. AC Servo motors | Motors and Generators | ABB 77 5 AC servo motors Temperature rise The basic equation that determines temperature rise is: T = TAMB + (PDiss x Rth)(1 - e-t/tTH) Where t = the motors’ “on” or operating time, an tTH = motors’ thermal time constant - which is a measure of how long it takes to reach 63.2% of the final or steady state temperature. The exponential rise of temperature versus time can easily be plotted by using the following points: 1/2 tTH = 48%, tTH = 63%, 3x tTH = 95%, 5x tTH = 98%, 7x tth = 99.99% This final point (7x tth) is the steady state temperature as calculated in the previous section. These points are shown on the curve in figure 9. 5 Temperature Final temperature ≈98% 100% ≈99% ≈95% 90% ≈63.2% 60% 50% Thermal time constant - time required to reach 63.2% of final temperature. ≈48% t=0 t TH 3tTH 5tTH 7tTH Time Figure 9 – Temperature Rise vs. Time As an example, take the motor that has PDISS x Rth = 92˚C with ambient of 40˚C, then temperature rise is shown below, and to determine total temperature, the ambient of 40˚C must be added to these figures. Thus: Time 1/2 tTH ∆Temp rise 48% x 92 = 44.1 + Ambient + 40 = Total temp. = 84.1 tTH 63.2% x 92 = 58.1 + 40 = 98.1 3 tTH 95% x 92 = 87.4 + 40 = 127.4 5 tTH 98% x 92 = 90.1 + 40 = 130.1 7 tTH 99.9% x 92 = 92.9 + 40 = 132.9 With power applied, the motor winding heats up, attaining 63.2% of final temperature in one thermal time constant, and essentially reaches final temperature in 7 time constants. 78 ABB | Motors and Generators | AC Servo motors AC servo motors Servo motor requirement sheet Company ________________________________________________________________ Date ____________________________ Contact _________________________________________________________________ E-Mail____________________________ Title ____________________________________________________________________ Phone___________________________ Address _________________________________________________________________ Fax _____________________________ Address _________________________________________________________________ Industry__________________________ City_____________________________________________________________________ State, Zip ________________________ Describe the application and what you are trying to accomplish: _____________________________________________________________________________________________________________ _____________________________________________________________________________________________________________ Velocity profile Speed Accel Time Run Time Decel Idle Time Time Time Distance Load conditions Specify Speed= _________ RPM or in/sec or cm/sec Accel time =_________sec Run time =_________sec Decel time =_________sec idle time =_________sec or: Distance= _________radians; or _____inch or cm Time (total) =_________sec Idle time =_________sec Direct drive(Circle units) Load inertia = ________________ lb-in-s 2 (kg-cm 2)(kg-cm-s 2) Load friction = ________________ lb-in (g-cm) Reduction – belt or gearing Load inertia = ________________ or diameter = ________________ and length = ________________ Load friction = ________________ Belt/gear ratio = ________________ Efficiency=________________ Linear – belt pulley or rack & pinion Load weight = ________________ Belt/rack weight = ________________ Pulley radius = ________________ Pulley inertias = ________________ Total friction = ________________ Gear ratio = ________________ Efficiency=________________ Linear – ball screw (Circle units) lb-in-s 2 (kg-cm 2)(kg-cm-s 2) inch (mm) inch (mm) lb-in (g-cm) :1 % (Circle units) lbs (kg) lbs (kg) inch (mm) lb-in-s 2 (kg-cm 2)(kg-cm-s 2) lb-in (g-cm) :1 % (Circle units) lbs (kg) lb-in (g-cm) rev/inch (mm/rev) lb-in-s 2 (kg-cm 2)(kg-cm-s 2) inch (mm) inch (mm) % Load weight = _______________ load friction = _______________ Screw pitch = _______________ Screw inertia = _______________ or Diameter = _______________ and Length = _______________ Efficiency=_______________ AC Servo motors | Motors and Generators | ABB 79 5 AC servo motors Conversion tables Rotary Inertia (to convert from A to B, multiply by value in table) 1 5.46 x 10-3 1.01 x 10-3 10-3 3.417 x 10-4 1.41 x 10-5 2.37 x 10-6 1.01 x 10-6 8.85 x 10-7 lb-ft-s 2 or slug-ft 2 7.37 x 10-8 oz-in 2 182.9 1 0.186 0.182 0.0625 2.59 x 10-3 4.34 x 10-4 1.86 x 10-4 1.61 x 10-4 1.34 x 10-5 gm-cm-s 2 980.6 5.36 1 0.9806 0.335 1.38 x 10-2 2.32 x 10-3 10-3 8.67 x 10-4 7.23 x 10-5 kg-cm 2 1000 5.46 1.019 1 0.3417 1.41 x 10-2 2.37 x 10-3 1.019 x 10-3 8.85 x 10-4 7.37 x 10-5 lb-in 2 2.92 x 103 16 2.984 2.926 1 4.14 x 10-2 6.94 x 10-3 2.98 x 10-3 2.59 x 10-3 2.15 x 10-4 oz-in-s 2 7.06 x 104 386.08 72 70.615 24.13 1 0.1675 7.20 x 10-2 6.25 x 10-2 5.20 x 10-3 lb-ft 2 4.21 x 105 2304 429.71 421.40 144 5.967 1 0.4297 0.3729 3.10 x 10-2 kg-cm-s 2 9.8 x 105 5.36 x 103 1000 980.66 335.1 13.887 2.327 1 0.8679 7.23 x 10-2 lb-in-s 2 1.129 x 106 6.177 x 103 1.152 x 103 1.129 x 103 386.08 16 2.681 1.152 1 8.33 x 10-2 lb-ft-s 2 or 1.355 x slug-ft 2 107 7.41 x 104 1.38 x 104 1.35 x 104 4.63 x 103 192 32.17 13.825 12 1 A gm-cm 2 5 B gm-cm 2 oz-in 2 gm-cm-s 2 kg-cm 2 lb-in 2 oz-in-s 2 lb-ft 2 kg-cm-s 2 lb-in-s 2 Torque (to convert from A to B, multiply by value in table) B dyne-cm gm-cm oz-in kg-cm lb-in NewtoNm lb-ft kg-cm 1 1.019 x 10-3 1.416 x 10-5 1.0197 x 10-6 8.850 x 10-7 10-7 7.375 x 10-8 1.019 x 10-8 gm-cm 980.65 1 1.388 x 10-2 10-3 8.679 x 10-4 9.806 x 10-5 7.233 x 10-5 10-5 oz-in 7.061 x 104 72.007 1 7.200 x 10-2 6.25 x 10-2 7.061 x 10-3 5.208 x 10-3 7.200 x 10-4 kg-cm 9.806 x 105 1000 13.877 1 0.8679 9.806 x 10-2 7.233 x 10-2 10-2 lb-in 1.129 x 106 1.152 x 103 16 1.152 1 0.112 8.333 x 10-2 1.152 x 10-2 NewtoNm 107 1.019 x 104 141.612 10.197 8.850 1 0.737 0.101 lb-ft 1.355 x 107 1.382 x 104 192 13.825 12 1.355 1 0.138 kg-m 9.806 x 107 105 1.388 x 103 100 86.796 9.806 7.233 1 A dyne-cm Material densities Friction coefficients Aluminum Oz/in 2 1.57 lb/in 3 0.098 gm/cm 2.72 (Sliding) Steel on steel m 0.58 Brass 4.96 0.31 Bronze 4.72 0.295 8.6 Steel on steel (greased) 0.15 8.17 Aluminum on steel Copper 5.15 0.45 0.322 8.91 Copper on steel Plastic 0.36 0.64 0.04 1.11 Brass on steel Steel 0.40 4.48 0.28 7.75 Plastic on steel 0.20 Linear bearings 0.001 3 Mechanism efficiencies Temperature Acme screw (bronze nut) 0.4 Acme screw (plastic nut) 0.5 °F = (1.8 x °C) + 32 Ball screw 0.9 °C = .555 (°F - 32) Helical gear 0.7 Spur gear 0.6 Timing belt/pulley 0.9 Gravity (Acceleration constant) g = 386 in/s 2 = 32.2 ft/s 2 = 9.8 m/s 80 ABB | Motors and Generators | AC Servo motors 2 AC servo motors Conversion tables Length (to convert from A to B, multiply by value in table) B Inch Feet Micro inch Micron Millimeter Centimeter Meter Inch 1 8.33 x 10-2 1.0 x 106 2.51 x 104 25.4 2.54 2.54 x 10-2 Feet 12 1 1.2 x 107 3.05 x 105 305 30.5 0.305 Micro-Inch 1.0 x 10-6 1.2 x 104 1 2.54 x 10-2 2.54 x 10-5 2.54 x 10-6 2.54 x 10-8 Micron 3.937 x 10-5 3.28 x 10-6 39.37 1 0.001 1.0 x 10-4 1.0 x 10-6 Millimeter 3.937 x 10-2 3.28 x 10-3 3.937 x 104 1000 1 0.1 0.001 Centimeter 0.3937 3.28 x 10-2 3.937 x 105 1 x 104 10 1 0.01 Meter 39.37 3.28 3.937 x 107 1 x 106 1000 100 1 A Power (to convert from A to B, multiply by value in table) B A Watts Watts Kilowatts ft-lb/sec in-lb/sec Hp (imperial) Hp (Sl) 1 1 x 10-3 0.74 8.85 1.34 x 10-3 1.33 x 10-3 Kilowatts 1000 1 738 8850 1.34 1.33 ft-lb/sec 1.35 1.36 x 10-3 1 12 1.82 x 10-3 1.81 x 10-3 in-lb/sec 0.113 1.13 x 10-4 8.3 x 10-2 1 1.52 x 10-4 1.53 x 10-4 Hp (Imperial) 746 0.746 550 6600 1 0.995 Hp (Sl) 750 0.750 553 6636 1.005 1 Mass (to convert from A to B, multiply by value in table) B A oz-m oz-m lb-m slug gm kg 1 6.25 x 10-2 1.94 x 10-3 28.35 2.835 x 10-2 lb-m 16 1 3.11 x 10-2 453.6 0.453 slug 514.72 32.2 1 14590 14.59 gm 3.53 x 10-2 2.205 x 10-3 6.85 x 10-5 1 0.001 kg 35.274 2.205 6.85 x 10-2 1000 1 Force (to convert from A to B, multiply by value in table) B A oz-f oz-f lb-f Newtons dyne gm-f kg-f 1 6.25 x 10-2 0.278 2.78 x 104 28.35 2.835 x 10-2 lb-f 16 1 4.448 4.448 x 105 453.6 0.4535 Newtons 3.596 0.225 1 1 x 105 101.9 0.1019 dyne 3.59 x 10-5 2.248 x 10-6 1.0 x 10-5 1 1.02 x 10-3 1.02 x 10-6 gm-f 3.53 x 10-2 2.205 x 10-3 9.81 x 10-3 981 1 0.001 kg-f 35.3 2.205 9.81 9.81 x 105 1000 1 Linear velocity (to convert from A to B, multiply by value in table) B in/sec feet/sec mm/sec cm/sec meter/sec inch/min feet/min meter/min km/hour miles/hour 1 0.083 25.4 2.54 2.54 x 10-2 60 5 1.524 0.091 5.7 x 10-2 feet/sec 12 1 304.8 30.48 0.3048 720 60 18.29 1.09 0.682 mm/sec 3.937 x 10-2 3.3 x 10-3 1 0.1 0.001 2.36 0.197 0.059 3.6 x 10-3 2.24 x 10-3 cm/sec 0.3937 3.28 x 10-2 10 1 0.01 23.62 1.97 0.59 3.6 x 10-2 2.24 x 10-2 meter/sec 39.37 3.281 1000 100 1 2362.2 197 60 3.6 2.24 inch/min 0.0167 1.39 x 10-3 0.42 0.042 4.2 x 10-4 1 8.33 x 10-2 2.54 x 10-2 1.52 x 10-3 9.5 x 10-4 feet/min 0.2 0.0167 5.08 0.508 5.08 x 10-3 12 1 0.3048 1.8 x 10-2 1.14 x 10-2 meter/min 0.656 5.46 x 10-2 16.667 1.67 1.67 x 10-2 39.4 3.28 1 5.9 x 10-2 0.37 km/hour 10.936 0.911 277.8 27.78 0.2778 656 54.67 16.67 1 0.62 miles/hour 17.59 1.47 447 44.7 0.447 1056 88 26.8 1.609 1 A in/sec AC Servo motors | Motors and Generators | ABB 81 5 MINT® motion control Capability without complexity ABB offers solutions to a variety of machine control applications in many industries. Our capability includes intelligent programmable drives, plug-in controller options for drives, real-time Ethernet controllers, PLC systems and standard analogue and stepper-based control products. 6 82 ABB | Motors and Generators | AC Servo motors MINT® motion control Capability without complexity For more than 25 years, MINT motion controls have been solving simple and complex motion tasks in the fields of packaging, electronics assembly and test, simple CNC systems and many more. MINT™ is a high level programming language for simple multi-axis machine control. It combines multitasking efficiency, with event driven responsiveness and a simple plain english language to simplify machine and motion applications. MINT is supported by different platforms, such as intelligent drives, panel-mount analog / stepper, real-time Ethernet motion controllers, and plug-in controllers for drives, providing versaility in tackling a wide variety of applications. 6 Simple positioning CAMs, Flying Shear, registration Scalable solutions 8 axes Stepper / Analog 1 to 5 axes integrated drive controller >16 axes Ethernet POWERLINK Multiple hardware 1- 5 axes Unified software intelligent drives platforms MINT™ programmable motion systems NextMove motion controllers offer high-level machine programming, multiaxis coordinated motion and a choice of technologies from stepper control, analog control and real-time Ethernet. Our intelligent drives are also programmable in the same easy to use MINT language. Multi-axis intelligent drives A plug-in MINT motion controller option for MotiFlex e100 provides up to five axes of coordinated motion, eliminating the need for an external controller. This high performance solution utilizes Ethernet POWERLINK and reduces cabling and panel space significantly, offering a cost advantage. Flexible intelligent drives MicroFlex e100 and MotiFlex e100 are programmable in MINT Lite and provide solutions to simple motion tasks such as indexing. MINT lite also allows flexible solutions to distributed control from PLCs where the behaviour of each axis can be tailored to simplify control schemes. Advanced multi-axis machine controller Machine control systems, requiring up to 16 axes of interpolation, can be implemented using the NextMove e100 family of motion controllers. NextMove e100 can coordinate 16 axes of interpolated motion in a single or multiple coordinate groups and command additional DSP 402 positioning drives via Powerlink, up to 30 axes in total. On-board communications include, RS232/485 (selectable), USB, CANopen, and Ethernet Powerlink or TCP/IP. Advanced intelligent drives MicroFlex e150 supports multi-tasking MINT programming `with additional support for software CAMs and flying shears. It offers a single device solution to applications such as cut-to-length and labeling. ACSM1 high power motion drives feature SPC function block programming and a drive to drive (D2D) link for synchronisation of multiple axes. Mixed technology motion control In addition to Powerlink axes, NextMove e100 supports 3 axes of analog control with incremental encoder feedback and 4 stepper axes, providing a mixed technology platform. Analog axes can be servo, vector, inverter or servo - hydraulic valves for example. Encoder inputs can be used as line-shaft inputs and all analog outputs can be used for general purpose functions. AC Servo motors | Motors and Generators | ABB 83 Motion controllers MINT® programmable, analog, PTO, CANopen and POWERLINK NextMove ESB-2 NextMove e100 −− Compact panel mount motion controller −− Compact panel mount motion controller −− Up to 8 axes of coordinated motion −− Ethernet PowerLink technology for real-time motion control −− Stepper and analog axis control −− Stepper and analog axis control −− CANopen manager for system expansion −− CANopen manager for system expansion −− MINT programming for multitasking control of communications, logic, motion and HMI interaction in simple motion applications −− MINT programming for multitasking control of communications, logic, motion and HMI interaction in simple motion applications 6 Compact motion controller for analog and stepper control Compact motion controller with real time Ethernet POWERLINK technology Series NextMove ESB-2 Series NextMove e100 −− Up to 8 axes of coordinated motion −− 4 x PTO (Stepper) axes −− 3 or 4 x analog controlled axes with encoder feedback −− Maximum of 8 axes of control −− Digital and analog I/O including 4 x high speed registation latches −− Options −− RS232 or RS422 serial option −− Differential / single-ended stepper interfaces −− 7 axis or 8 axis variants − − 1 to 16 axes interpolated axes via POWERLINK − − Additional CN profiled POWERLINK axes − − 4 x PTO (stepper) axes − − 3 x analog controlled axes with encoder feedback − − Maximum of 30 axes of control − − Digital and analog I/O including 4 x high speed registation latches − − Options − − Differential / single-ended stepper interfaces − − 8, 12 or 16 axes of interpolated motion 84 ABB | Motors and Generators | AC Servo motors MINT® motion solutions Technical example – real-time ethernet systems PLC 1 2 HMI 2 6 Fieldbus R-T Hub Ethernet Powerlink CANopen 4 Line shaft encoder CANopen CANopen 3 3 CANopen I/O CANopen I/O 5 Encoder/resolver dual feedback or line shaft CANopen I/O Intelligent Drive systemMINT Lite programming or MINT plug-in 5 CANopen I/O CANopen I/O 4 3 7 3 3 4 4 controller AC servo, AC vector or linear motor 1. NextMove e100, 16 axes coordinated motion. 2. HMI via CANopen or Modbus RTU. 5. MicroFlex e100 compact single phase drives and MotiFlex 3-phase drives with DC bus connection. 3. Distributed CAN I/O at any drive. 6. Class II repeating hubs for tree structures. 4. Line shaft or dual loop encoders. 7. MINT lite or plug-in controller creates distributed intelligent axes or sub systems. Advanced multi-axis machine controller Machine control systems, requiring up to 16 axes of interpolation, can be implemented using the NextMove e100 family of motion controllers. NextMove e100 can coordinate 16 axes of interpolated motion in a single or multiple coordinate groups and command additional DSP 402 positioning drives via Powerlink, up to 30 axes in total. On-board communications include, RS232/422 (selectable), USB, CANopen and Ethernet Powerlink or TCP/IP. Mixed technology motion control In addition to Powerlink axes, NextMove e100 supports 3 axes of analog control with incremental encoder feedback and 4 stepper axes, providing a mixed technology platform. Analog axes can be servo, vector, inverter or servo - hydraulic valves for example. Encoder inputs can be used as line-shaft inputs and all analog outputs can be used for general purpose functions. AC Servo motors | Motors and Generators | ABB 85 6 Servo drives Analog, PTO, POWERLINK and EtherCAT options MicroFlex analog MicroFlex e100 − − Compact motion control drive for single and three-phase operation −− Compact motion control drive for single and three-phase operation − − +/− 10 V analog speed / torque demand or Pulse + Direction inputs −− Ethernet PowerLink technology for real-time motion control − − Choice of resolver feedback or incremental encoder −− MINT Lite programming for multitasking control of communications, logic, motion and HMI interaction in simple motion applications 6 Compact motion control drive for simple analog or PTO control Compact motion control drive with real time Ethernet POWERLINK technology Series MicroFlex analog Series MicroFlex e100 −− 1 or 3-phase operation from 105 to 250 V AC −− 3, 6 and 9 A rms −− IP20 enclosure for cabinet installation (UL open) −− Auto-tuning and anti-resonance digital filters −− Suitable for single drive and multi-axis systems −− Controls rotary and linear AC servo motors −− Options −− Space saving footprint EMC filter −− Brake units − − 1 or 3-phase operation from 105 to 250 V AC − − 3, 6 and 9 A rms − − IP20 enclosure for cabinet installation (UL open) − − Real-time Ethernet operation with PowerLink − − Suitable for single drive and multi-axis systems − − Controls rotary and linear AC servo motors − − Options − − Space saving footprint EMC filter − − Brake units For further information, see flyer “ABB motion control drives, For further information, see flyer “ABB motion control products, MicroFlex e100 servo MicroFlex brushless AC servo drives”, code: 3AUA0000123110 EN. drives”, code: 3AUA0000116018 EN. 86 ABB | Motors and Generators | AC Servo motors MicroFlex e150 MotiFlex e100 −− Compact motion control drive with embedded safety for single and three-phase operation − − Wide voltage range, DC bus capability and three-phase operation for a broad range of applications −− Ethernet technology including EtherCAT® for real-time motion control − − Ethernet PowerLink technology for real-time motion control −− Advanced MINT programming for multitasking control of communications, logic, motion and HMI interaction in high performance motion applications − − MINT programming for multitasking control of communications, logic, motion and HMI interaction, plus a multi-axis plug-in motion option 6 Intelligent motion control drive with embedded safety and EtherCAT® technology Versatile motion control drive with integrated realtime Ethernet POWERLINK technology Series MicroFlex e150 Series MotiFlex e100 − − 1 or 3-phase operation from 105 to 250 V AC − − 3, 6 and 9 A rms − − IP20 enclosure for cabinet installation (UL open) − − Embedded real-time Ethernet including EtherCAT®, Modbus TCP and Ethernet/IPTM − − Suitable for single drive and multi-axis systems − − Controls rotary and linear AC servo motors − − Safe torque-off feature as standard − − Options − − MINT Motion programming − − Space-saving footprint EMC filter − − Resolver adapter − − Dual encoder splitter − − Brake units −− Three-phase operation from 180 to 528 V AC −− 1.5 to 65 A rms in three frame sizes −− IP20 enclosure for cabinet installation (UL open) −− Real time Ethernet operation with PowerLink −− Suitable for single drive and multi-axis systems −− Controls rotary and linear AC servo motors −− Integrated DC bus for energy sharing capability −− Options −− Plug-in motion controller for up to five axes −− Fieldbus options −− Plug-in IO options (digital or analog) −− Secondary feedback options, resolver or encoder −− Filters, brake resistors, chokes and DC bus bars For further information, see flyer “ABB motion control products, MicroFlex e150 servo MotiFlex e100 servo drives”, code: 3AUA0000116019 EN. For further information, see flyer “ABB motion control products, drives”, code: 3AUA0000097609 EN. AC Servo motors | Motors and Generators | ABB 87 AC motion control drives MicroFlex® series MicroFlex e150 (EtherCAT, Ethernet/IP, Modbus TCP/IP, MINT programming) –– –– –– –– MicroFlex e150 Compact EtherCAT motion control drive Simple to advanced motion technology fully integrated Powerful PC tool for commissioning and auto-tuning Precise control of rotary and linear motors Embedded EtherCAT®, Ethernet/IP™, Modbus TCP/IP Input voltage 1/3 phase 105-250 V AC Bus voltage 160-320 V DC Output current amps (rms) Continuous rms Peak (3 seconds) 3 6 6 12 9 18 –– –– –– –– –– Standard I/O: (10) inputs + (7) outputs Universal and Dual Encoder function Safe Torque Off (STO) SIL3 PLe USB, RS422 and RS485 serial 7 - segment display communications Order code E152A03EIOA E152A06EIOA E152A09EIOA Note: Will accept either incremental or absolute encoder feedback (BiSS, EnDat, SSI, SmartAbs®). Dual encoder mode and resolver supported via option. EtherCAT slave device drive (standard TCP/IP, non-programmable) 6 Input voltage 1/3 phase 105-250 V AC Bus voltage 160-320 V DC Output current amps (rms) Continuous rms 3 6 9 Catalog number Peak (3 seconds) 6 12 18 E152A03EINA E152A06EINA E152A09EINA MicroFlex e100 (Ethernet POWERLINK) – – Compact Ethernet Powerlink motion control drive – – Simple motion programming with MINT Lite software and auto-tuning – – Ethernet - Powerlink, Modbus TCP and TCP/IP Input voltage 1/3 phase 105-250 V AC Bus voltage 160-320 V DC Output current amps (rms) MicroFlex e100 Continuous rms 3 6 9 Peak (3 seconds) 6 12 18 –– –– –– –– Universal encoder CANopen port for simple expansion USB and RS485 serial communications LEDs: Drive status, CANopen, Ethernet Powerlink Oder code MFE230A003BW MFE230A006BW MFE230A009BW Note: Will accept either incremental or absolute encoder feedback (BiSS, EnDat, SSI, SmartAbs®) MicroFlex analog – – Compact analog motion control drive – – Encoder/resolver feedback and simulated encoder output Input voltage 1/3 phase 105-250 V AC Bus voltage 160-320 V DC Output current amps (rms) MicroFlex analog Continuous rms Peak (3 seconds) Encoder/SSI feedback 3 6 6 12 9 18 Resolver feedback 3 6 6 12 9 18 88 ABB | Motors and Generators | AC Servo motors – – RS232/422 serial communications for PC tools – – Analog or pulse and direction control Order code (RS232 versions) Order code (RS485 versions) FMH2A03TR-EN23W FMH2A03TR-EN43W FMH2A06TR-EN23W FMH2A09TR-EN23W FMH2A06TR-EN43W FMH2A09TR-EN43W FMH2A03TR-RN23W FMH2A06TR-RN23W FMH2A09TR-RN23W FMH2A03TR-RN43W FMH2A06TR-RN43W FMH2A09TR-RN43W AC motion control drives MotiFlex® e100 MotiFlex e100 –– Advanced servo drive/motion controller –– Simple motion programming with Mint Lite software, auto-tuning and plug-in motion controller option –– Universal and dual encoder function including optional resolver interface MotiFlex e100 Size A (1.5 A - 16 A) Size A Size B Size C –– Ethernet Powerlink interface (real time) and CANopen DSP 401 network manager for expansion –– DC bus operation with simple link system –– 2 x expansion card slots for secondary feedback, Mint programmable options, fieldbus and 1/0 expansion Input voltage 3 phase 180-560 V AC Bus voltage 325-650 V DC Output current amps (rms) rated operation 200% 3 seconds Continuous Peak 1.5 3 3 6 6 12 10.5 21 16 32 21 40 26 54 33.5 68 48 96 65 130 Order code MFE460A001BW MFE460A003BW MFE460A006BW MFE460A010BW MFE460A016BW MFE460A021BW MFE460A026BW MFE460A033BW MFE460A048BW MFE460A065BW Accessories for MotiFlex e100 MotiFlex e100 Size B (21 A - 33.5 A) Description Order code AC power and motor power brackets OPT-CM-001 Signal and feedback cable bracket size A OPT-CM-002 Signal and feedback cable bracket size B / C OPT-CM-003 DC bus bars for A size drive x 2 OPT-MF-DC-A DC bus bars for B size drive x 2 OPT-MF-DC-B DC bus bars for C size drive - 160mm x 2 OPT-MF-DC-C DC bus bars for C size drive - 212mm x 2 OPT-MF-DC-D Spare connector kit for 1 - 16A OPT-MF-CN-A Spare connector kit for 21 - 33.5A OPT-MF-CN-B Spare connector kit for 48 - 65A OPT-MF-CN-C USB signal isolator OPT-CNV-003 AC line reactors for use with MotiFlex e100 Control current rating 1-6 Size A 10 - 16 Size A 21 - 33.5 Size B 48 - 65 Size C Order code LRAC02502 LRAC03502 LRAC05502 LRAC130ACB2 Plug in option cards for use with MotiFlex e100 MotiFlex e100 Size C (48 A - 65 A) Description Single axis MINT motion option (plug-in) Multi-axis MINT motion option (plug-in) Analog I/O 16 bit 4 off inputs and 4 off outputs differential +/-10 V DC Digital I/O card 6 off digital inputs (AC optos), 4 off digital output Incremental encoder + halls with simulated encoder out option Resolver with simulated encoder out option card Order code OPT-MF-100 OPT-MF-101 OPT-MF-001 OPT-MF-005 OPT-MF-011 OPT-MF-013 Feildbus options Fieldbus carrier option (required for ALL fieldbus cards) DeviceNet fieldbus option Profibus fieldbus option Ethernet/IP fieldbus option Modbus TCP fieldbus option Profinet I/O fieldbus option OPT-MF-030 OPT-FB-001 OPT-FB-002 OPT-FB-004 OPT-FB-005 OPT-FB-006 AC Servo motors | Motors and Generators | ABB 89 6 Motion controllers NextMove® NextMove e100 (Ethernet Powerlink, Modbus TCP and Modbus RTU) –– –– –– –– –– NextMove e100 Compact, high performance motion controller Real-time Ethernet Powerlink and Modbus TCP/IP 8, 12 or 16 axes of interpolated motion (16 MN + 14 CN) profiled axes = max. 30 Powerlink axes (4) stepper axes/(3) analog axes Number of axes Order code (Differential stepper) Order code (Single ended stepper) 8 NXE100-1608DBW NXE100-1608SBW * 12 NXE100-1612DBW NXE100-1612SBW * 16 NXE100-1616DBW NXE100-1616SBW * –– –– –– –– –– CANopen network manager RS232/422 and USB communications Advanced multitasking MINT programming ActiveX® controls Integrated digital/analog I/O including high speed registration inputs Note: * For use with DSMS stepper/driver NextMove ESB-2 6 NextMove ESB-2 –– –– –– –– –– –– Compact, panel mount motion controller Economical and simple to install Powerful multitasking MINT programming (4) axes of closed loop control (4) axes of open loop control (step/direction outputs) Max. (8) axes –– USB, serial and CANopen provide flexible communications to PLC, distributed I/O and other devices –– Integrated digital/analog I/O including high speed registration inputs –– Firmware variant allows the controller to operate as a CANopen DS402 master and control up to 64 axes Number of axes Serial port Order code (Differential stepper) Order code (Single ended stepper) 7 RS232 / USB NSB202-501W NSB203-501W 7 RS422 / USB NSB202-502W NSB203-502W 8 RS232 / USB NSB204-501W NSB205-501W 8 RS422 / USB NSB204-502W NSB205-502W NextMove PCI-2 – – Compact, high performance PCI-bus motion controller – – High speed PCI bus interface – – (4) stepper axes + (4) analog axes = max. (8) axes – – Advanced multitasking MINT or ActiveX® – – Onboard digital and analog I/O programming – – CANopen for distributed control – – Firmware variant allows the controller to operate as a CANopen DS402 master and NextMove PCI-2 Number of axes Catalog number (PNP outputs) Order code (NPN outputs) 1* PCI201-501 PCI201-511 2* PCI201-502 PCI201-512 3* PCI201-503 PCI201-513 4* PCI201-504 PCI201-514 8 ** PCI201-508 PCI201-518 control up to 64 axes Note: * User configurable for servo or stepper. ** 4-axis servo control and 4-axis stepper. Plug in option cards for use with MotiFlex e100 –– Plug-in motion controller – – CANopen manager for I/O expansion (via host drive) – – (4) POWERLINK axes + (1) analog axes = max. (5) – – Add CP600 HMI via RS485 Modbus RTU or Modbus axes TCP – – Onboard digital and analog I/O – – Fully utilise drive I/O and interfaces including addtional –– Encoder input for electonic gearing functions Description Single axis MINT motion option (plug-in) Multi-axis MINT motion option (plug-in) 90 ABB | Motors and Generators | AC Servo motors Order code OPT-MF-100 OPT-MF-101 option cards For your notes AC Servo motors | Motors and Generators | ABB 91 For your notes 92 ABB | Motors and Generators | AC Servo motors For your notes AC Servo motors | Motors and Generators | ABB 93 For your notes 94 ABB | Motors and Generators | AC Servo motors You can find the address of your local sales organization on the ABB homepage: www.abb.com/motion Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB Ltd does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in part – is forbidden without prior written consent of ABB Ltd. Copyright © 2014 ABB All rights reserved 9AKK106417 EN 2014-11 Contact us
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