158 Burt Road⏐Lexington, KY 40503⏐Tel. (859) 278-5552⏐Fax (859) 278-6501 2611 Waterfront Parkway, Suite 340⏐Indianapolis, IN 46214⏐Tel. (317) 536-2618 Functional Performance Test [Project Name] System: Chilled Water Functional Performance Test FPT Test Prerequisites Occupied schedule is 24/7 Service: Chilled Water Loop Pass ----- Fail ----- Remarks -------------------------------------- Power-Fail-Restart Command system temp control valve open Command system bypass valve closed Shut off power to VFD’s Shut off power to CW control panel Verify loss of comm at OWS Verify system temp control valve fails closed Verify system bypass valve fails open Restore power (VFD first then control panel) Verify single CW pump restarts Original DP set point is maintained Release control valve overrides ----- ----- -------------------------------------- Pump Lead/Lag and alarms Record lead pump Record lag pump Record stand-by pump Record CWP-1 run time hours Record CWP-1 run time hours Record CWP-1 run time hours Record lead/lag switch over set point Verify status of lead CW pump Shut off lead CW pump at disconnect Verify rotation as pump slows down Verify lead pump loses status Record time until alarm is generated Record time until lag pump starts Verify status of lag CW pump Lag CW pump ramps up and maintains DP Turn on lead CW pump at disconnect Rotate lead/lag Verify status of lead CW pump Shut off lead CW pump at disconnect Verify rotation as pump slows down Verify lead pump loses status ----- ----- -------------------------------------CWP-1/CWP-2/CHP-3 CWP-1/CWP-2/CHP-3 CWP-1/CWP-2/CHP-3 ___ Hrs ___ Hrs ___ Hrs 750 Hrs “This Functional Performance Test document represents FCG's standard test protocol, basic functional test, and FCG's best understanding of the designed sequence of operation. This document DOES NOT define design intent, supersede contract documents, or direct means and methods.” FCG_Website_FPT_Chilled_Water_Sample.docx Page 1 of 4 158 Burt Road⏐Lexington, KY 40503⏐Tel. (859) 278-5552⏐Fax (859) 278-6501 2611 Waterfront Parkway, Suite 340⏐Indianapolis, IN 46214⏐Tel. (317) 536-2618 Functional Performance Test [Project Name] System: Chilled Water Functional Performance Test Record time until alarm is generated Record time until lag pump starts Verify status of lag CW pump Lag CW pump ramps up and maintains DP Turn on lead CW pump at disconnect Service: Chilled Water Loop Pass Fail Pump Control (Winter) Record CW system DP Record CW system DP set point Record VFD speed CW bypass valve position Raise the CW DP set point by 1 PSI CWP maintains new DP set point Record VFD speed Reduce the CW DP set point by 2 PSI CWP maintains new DP set point Record VFD speed Release overrides ----- ----- Pump Control (Summer) Record CW system DP Record lead pump VFD speed Record lag pump VFD speed CW bypass valve position Raise the CW DP set point by 1 PSI CWP maintains new DP set point Reduce the CW DP set point by 2 PSI CWP maintains new DP set point Simulate reduced call for cooling VFD speeds reduce below 20 Hz One CWP shuts down Simulate further reduction call for cooling VFD speed reduces below 20 Hz System bypass valve maintains CW DP Simulate an increased call for cooling VFD speed increases to 60 Hz Lag pump starts Release overrides ----- Remarks OA-T < 44°F ___ PSI ___ PSI ___ Hz ___ % Bypass ___ Hz ___ Hz ----- OA-T > 50°F ___ PSI ___ Hz ___ Hz ___ % Bypass Two pumps One pump One pump “This Functional Performance Test document represents FCG's standard test protocol, basic functional test, and FCG's best understanding of the designed sequence of operation. This document DOES NOT define design intent, supersede contract documents, or direct means and methods.” FCG_Website_FPT_Chilled_Water_Sample.docx Page 2 of 4 158 Burt Road⏐Lexington, KY 40503⏐Tel. (859) 278-5552⏐Fax (859) 278-6501 2611 Waterfront Parkway, Suite 340⏐Indianapolis, IN 46214⏐Tel. (317) 536-2618 Functional Performance Test [Project Name] System: Chilled Water Functional Performance Test Service: Chilled Water Loop Pass Fail Remarks Normal Winter Operation Simulate the OA-T < 44°F Simulate the building SCW-T < 60°F Verify system temperature control valve remains closed Verify only one CWP is running Simulate reduced cooling demand VFD reduces below 20 Hz System bypass valve maintains CW DP Simulate the building SCW-T > 60°F System temperature control valve maintains building CWS-T at 55°F ----- ----- -------------------------------------- Normal Summer Operation Simulate the OA-T > 50°F Record building CWS-T set point Record system temp control valve position Simulate the CWS-T below set point System temp control valve opens Simulate the CWS-T above set point System temp control valve closes Release all overrides ----- ----- -------------------------------------- Record BAS Values Allow unit to stabilize for temperature control Chilled water differential pressure penthouse Chilled water differential pressure set point Building chilled water supply temperature Building chilled water return temperature System chilled water supply temperature System chilled water return temperature Chilled water differential pressure basement System temperature control valve position System bypass valve CWP-1 status CWP-2 status CWP-3 status 42°F ___ % Open ___ PSI ___ PSI ___ °F ___ °F ___ °F ___ °F ___ PSI ___ % Open ___ % Bypass On/Off On/Off On/Off “This Functional Performance Test document represents FCG's standard test protocol, basic functional test, and FCG's best understanding of the designed sequence of operation. This document DOES NOT define design intent, supersede contract documents, or direct means and methods.” FCG_Website_FPT_Chilled_Water_Sample.docx Page 3 of 4 158 Burt Road⏐Lexington, KY 40503⏐Tel. (859) 278-5552⏐Fax (859) 278-6501 2611 Waterfront Parkway, Suite 340⏐Indianapolis, IN 46214⏐Tel. (317) 536-2618 Functional Performance Test [Project Name] System: Chilled Water Service: Chilled Water Loop Record BAS Values CWP-1 command CWP-2 command CWP-3 command CWP-1 VFD output CWP-2 VFD output CWP-3 VFD output Water level alarm UPS low battery alarm System chilled water flow BTU calculation Number 1 Date On/Off On/Off On/Off ___ Hz ___ Hz ___ Hz Alarm/Normal Alarm/Normal ___ GPM ___ MBH Remarks Record participants and date “This Functional Performance Test document represents FCG's standard test protocol, basic functional test, and FCG's best understanding of the designed sequence of operation. This document DOES NOT define design intent, supersede contract documents, or direct means and methods.” FCG_Website_FPT_Chilled_Water_Sample.docx Page 4 of 4
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