State of the art of 3D printing/additive manufacturing technologies and their possible application in buildings/curtain wall/construction industry Natasa Mrazovic, M.Arch.Eng., lic.arch., M.CE. Permasteelisa, Middelburg, 14/08/26 II AM FOR CURTAIN WALLS 1) 2) 3) 4) 5) AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS WHAT IS POSSIBLE TODAY WHAT IS POSSIBLE WITH EXTENDED KNOWLEDGE POSSIBLE NEW FUNCTIONS AND APPLICATIONS BRAINSTORMING …. Courtesy of Foster + Partners ADDRESS SOME EXISTING PROBLEMS IN DESIGN AND PRODUCTION Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS Sciaky http://www.sciaky.com/additive_manufacturing.html 19x4x4 feet EBM, DMLS + welding 5.7912x1.2192x1.2192 Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 RESEARCH / AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 RESEARCH / AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 RESEARCH / AM SYSTEMS AND MATERIAL POSSIBLY APPLIED FOR CURTAIN WALLS 1. PROTOTYPE DIFFERENT SEGMENTS OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL 2. IMPROVE EXISTING OR ADD NEW FUNCTIONS TO A CURTAIN WALLS 3. ADDRESS SOME EXISTING PROBLEMS IN DESIGN AND PRODUCTION 4. PROTOTYPE AN INNOVATIVE FULL SCALE HIGH-PERFORMANCE FAÇADE ELEMENT AND TEST THE PERFORMANCE USING THE DIGITAL PROCESSES ALREADY DEVELOPED OR DEVELOP NEW http://ec.europa.eu/research/participants/portal/desktop/en/opportunities/h2020/topics/2189fof-10-2015.html POSSIBLE RESEARCH DIRECTIONS FOR PERMASTEELISA WHAT IS POSSIBLE TODAY? 1_ SEMI-FINISHED OPTIMIZED CORNER CLEATS 3) OPTIMIZED NODAL POINT 2) SEMI-FINISHED OPTIMIZED T-CONNECTOR Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL WHAT IS POSSIBLE TODAY? SEMI-FINISHED OPTIMIZED CORNER CLEATS Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL WHAT IS POSSIBLE TODAY? SEMI-FINISHED OPTIMIZED T-CONNECTOR Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL WHAT IS POSSIBLE TODAY? OPTIMIZED NODAL POINT Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL WHAT IS POSSIBLE TODAY? Developed DESIGN METHOD that allows 3D printing techniques to be used to produce critical structural steel elements for use on complex projects ARUP + WithinLab + AM partner CRDM/3D Systems + EOS http://www.archdaily.com/514003/arup-develops-3d-printing-technique-for-structural-steel/ EXAMPLE – CRITICAL STRUCTURAL STAINLESS STEEL ELEMENTS - ARUP WHAT IS POSSIBLE TODAY? POTENTIAL OF MULTIMATERIAL 3D PRINTING PROTOTYPE AN INNOVATIVE FULL SCALE HIGH-PERFORMANCE FAÇADE ELEMENT THEORY MODEL SIMULATE E.G. PARAMETRIC MODELING VALIDATE CALIBRATE QUANTIFICATION LABORATORY TESTS - FABRICATE & TEST PROTOTYPES/PHYSICAL MODELS IN “REAL LIFE” CONDITIONS SIMULATIONS DELIVERY, DEPOSITION AND POST-DEPOSITION BEHAVIOR MATERIAL AND TEST THE PERFORMANCE USING THE DIGITAL PROCESSES ALREADY DEVELOPED OR DEVELOP NEW WHAT IS POSSIBLE WITH EXTENDED KNOWLEDGE? 3Y RESEARCH/WORK: 1. SOLVE SPECIFIC PROBLEMS AND FUNCTIONS WITH SMART DESIGN 2. PROTOTYPE SPECIFIC SEGMENTS 3. PREDICT THEIR BEHAVIOR 4. TEST THEIR PERFORMANCE IN REAL LIFE CONDITIONS AND COMPARE WITH OTHER TECHNOLOGIES IF POSSIBLE 5. COMPARE PREDICTED AND REAL LIFE RESULTS 5Y RESEARCH/WORK: 1. FULL SCALE TESTED FOR APPLICATION WITH SMART SPECIFIC FUNCTIONS AND DESIGNED ASSEMBLY cca 10Y RESEARCH/WORK: 1. FULL SCALE FROM 6 BUT MANUFACTURED AND TESTED IN ONE MOVE – DEPENDS ON THE TECHNOLOGY DEVELOPMENT (BUILD CHAMBER SIZE , RESOLUTION AND MATERIAL) PROTOTYPE A SEGMENT OR A POLIFUNCTIONAL CUSTOMIZED UNIT OF A CURTAIN WALL 3D PRINTING/ ADDITIVE MANUFACTURING – THE BIG PICTURE Wind Adaptive Façade Energy Cavity Solar Kinetic Bi-Metal Façade Fully Integral Façade Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS Sphere within Sphere Mono Material Recycling Element Active Insulation Tissue Engineering Skin Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS Direct Glass Fabrication : The Idea DGF-Joint I DGF-Joint II DGF-Fishtank Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS Biomimicry Skin Customization: Zero-Tolerance Refurbishment Façade Customization: Rotating Sunscreen Customization: Snap- Façade Joint Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS Customized Sound Absorber Holger Strauß: AM Envelope: The potential of Additive Manufacturing for façade construction, PhD Thesis at Delft University of Technology, Faculty of Architecture, Architectural Engineering + Technology department, 2013 CONCEPT IDEAS / NEW FUNCTIONS OF AM APPLICATION IN CURTAIN WALLS Courtesy of Permasteelisa ADDRESS SOME EXISTING PROBLEMS IN DESIGN AND PRODUCTION BRAINSTORMING ….
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