NEM Brochure - New Era machine

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BISCUITPPRODUCTION
LINES O
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TOR
EETE
OVEN
YSTE
MACH
NEW ERA MACHINES
4-5
MISSION
To contribute to the progress of the world and happiness of mankind, through
the production of food processing machinery, and add to the incessant
researches and creative activities associated with it.
VISION
– To help add in the progress of the world by bringing in the finest technology.
– To build up an ideal industry ethos and to bring eternal prosperity.
– To achieve a state of complete automation.
Plant 1
A new era has begun..............
Since 1956 New Era Machines has maintained the tradition of rising to meet the challenges of international
standards, demands and quality parameters. With customers across the globe, NEM is a leading manufacturer
of automated production lines for the biscuit industry and is capable of executing turn key projects for biscuits
and cookie production.
By sharing experiences with our customers, we have accumulated a wealth of know-how by which we offer
superior machine design that gives higher production efficiency. Our standards have become the yard stick for
customer satisfaction. What makes the difference is not just the build quality of our lines but also the most
advanced technology delivered at competitive pricing for fully customized products that match and exceed the
customers' demands. This allows us to finely balance the capex involved and technology desired. As of today,
our machines are running round the clock across NA, EU, Africa and Far East Asia.
New Era Machines does not depend on any third-party for manufacturing requirements. Most advanced
specifications and latest technology are a reflection of NEM. In house design, research & development,
modern and sophisticated manufacturing facilities are supported by a skilled team of engineers that keeps up
with the customer demands and deadlines. This is backed by an efficient after sales support that allows NEM
to transcend its competitors.
Quality Policy
It is the policy of New Era Machines Pvt Ltd to provide products and services that meet or exceed the
requirements of our customers, contracts, and industry standards. The specifications of our production
program must reflect an edge of the latest available technology while ensuring customer requirements.
This is achieved through commitment to precision, quality, innovation, time to market & customer satisfaction.
We are committed to:
• Understanding our customers' needs and expectations.
• Maintaining fully integrated Quality Management Systems.
• Designing products of the highest quality in the most efficient and cost effective manner.
• Employing statistical techniques to ensure quality is built into our products and services.
• Involving the participation of all employees in the process of continuous improvement.
NEM reserves the right to change the design and
6-7
specifications of the machines without prior intimation
8-9-10-11
ROTARY MOULDING LINE
Metal
Detector
Conveyor
Laytime
Conveyor
Laytime
Conveyor
Metal
Detector
Rejection
Conveyor
Tilter
Rotary
Moulding
602
302 Swivel
Panner
Web
Feed
Biscuit
End
Transfer
Drum
Web
DFCO
Oven
Delivery
End Drum
Stripper
Unit
Cooling
Conveyor
Packing Table
Penny Stacker
COMBINATION LINE
Relaxing Web
5 Roll Sheeter With Pu Delivery Web
Inclined
Conveyor
Tilter Conveyor
Rotary Cutting
Scrap
Distributer Web
Kibbler
Unit
Scrap Return
Scrap Feed Conveyor
Lift Cum Tilter
Rotary Moulding
Machine
Flour Applicator
Direct Gas Fired Oven
Direct Forced
Convection Oven
Dough Feeding
For Rotar Moulding
GRM 300
Gauge Roll
Rotary Cutting
Transfer Web
Swivel
Panner Web
Scrap Lift
Conveyor
Cross Web
Penny Stacker
Cooling Conveyor
Oil Spray
Feed
End
Drum
Delivery
End Drum
Stripper
Unit
Packing Table
Drain Conveyor
Biscuit Transfer Web
ROTARY CUTTING LINE
Flour Applicator
Inclined
Conveyor
Scrap Feed
Conveyor
Mixer
HS 1000
Vertical Cut Sheet
Laminator With
Five Roll Sheeter
Scrap Lift Conveyor
GRM 400
Gauge Roll
Rotary Cutting
Transfer Web
Salt
Sprinkler
GRM 300
Gauge Roll
Packing Table
Cross Web
Biscuit Transfer Web
Twin Roll
Rotary Cutting
Scrap
Distributer Web
Cooling Conveyor
Direct Forced Convection Oven
Relaxing
Web
Cross
Conveyor
Direct Gas Fired Oven
Stripper Unit
Penny Stacker
Scrap
Return
Feed
Swivel
Panner End
Web Drum
Delivery
End Drum
ROTARY MOULDING LINE
• Laytime Conv.
• Matel Detector Conv.
• Matel Detector
• Rejection Conv.
• Rotary Moulding 602
• Biscuit Transfer Web
• Swivel Panner Web
• Feed End Drum
• 5 Roll Sheeter With Pu Delivery Web
• DFCO Oven
• Inclined Conveyor
• Delivery End Drum
• GRM 300 Gauge Roll
• Stripper Unit
• Relaxing Web
• Cooling Conv.
NEM
• Flour Applicator
• Penny Stacker
• Rotary Cutting
• Packing Table
• Rotary Cutting Transfer Web
• Tilter
• Scrap Lift Conveyor
• Inclined Conveyor
• GRM 400 Gauge Roll
• Relaxing Web
• Salt Sprinkler
• Twin Roll Rotary Cutting
ROTARY CUTTING LINE
• Rotary Cutting Transfer Web
• Scrap Lift Conveyor
• Swivel Panner Web
• Scrap Return
• Cross Conveyor
• Scrap Distributer Web
• Scrap Feed Conveyor
• Vertical Cut Sheet Laminator
With Five Roll Sheeter
• Flour Applicator
• Direct Gas Fired Oven
• Direct Forced Convection Oven
• Stripper Unit
• Cross Web
• Cooling Conveyor
• Biscuit Transfer Web
• Penny Stacker
• Packing Table
• Mixer HS 1000
• Rotary Moulding Machine
COMBINATION LINE
• GRM 300 Gauge Roll
• Swivel Panner Web
• Dough Feeding For Rotary Moulding
• Scrap Return
• Kibbler Unit
• Scrap Distributer Web
• Scrap Feed Conveyor
• Lift Cum Tilter
• Tilter Conveyor
• Direct Gas Fired Oven
• Direct Forced Convection Oven
• Stripper Unit
• Cross Web
• Oil Spray
• Drain Conveyor
• Cooling Conveyor
• Biscuit Transfer Web
• Penny Stacker
• Packing Table
BISCUIT
LINES
INDEX
PRODUCTS
MIXERS
EM 500, HS 500, HS 850, HS 1000
FEEDERS
Dough Feeding System With Lay Time Conveyor
Dough Feeding Systems With Star Roll Sheeter
16-17
18-19
20-21
FORMING
3 Roll Sheeter & 5 Roll Sheeter
Horizontal Laminator
Vertical Laminator
ECM 300 Gauge Roll, GRM 300 Gauge Roll & GRM 400 Gauge Roll
Single Roll Rotary Cutting, Twin Roll Rotary Cutting
Cutting Cum Moulding
302 Series Rotary Moulding & 602 Series Rotary Moulding
Scrap Lift Conveyor, Scrap Return, Scrap Distributor
22-23
24-25
26-27
28-29
30-31
32-33
34-35
36-37
Swiveling Panner Web
BAKING
Hybrid Oven
40-41
42-43
44-45
46-47
SPECIAL APPLICATORS
48-49
POST BAKING
50-51
Direct Forced Convection Oven (DFCO)
Direct Gas Fired Oven (DGFO)
Indirect Radiant Cyclotherm Oven
MIXING
MIXERS
THE HIGH SPEED MIXER can be used to mix a wide variety of soft and hard biscuit
dough. This mixer can also be used for creaming applications. This unit has modular type of
construction and it stands independently. This unit is placed directly on floor. The design of the
curved entablature, which forms the top of the mixer, can be customized to suit the various
requirements with regard to the ingredient feeding.
TECHNOLOGY
HS 500
•
•
500 Kgs mixing capacity
•
Heavy duty mild steel main frame
High Speed, Single Blade, Horizontal Dough Mixer
APPLICATION
HS 850
EM 500
•
850 Kgs mixing capacity
•
•
Heavy duty mild steel main frame
Soft Dough
HS 500, HS 850, HS 1000
HS 1000
•
Soft Dough
•
1000 Kgs mixing capacity
•
Hard Dough
•
Heavy duty mild steel main frame
FEATURES
OPTIONS
•
Stainless Steel Drum, Shaft and Beater
•
Customized In Feed openings on top
•
Mixing Drum foreseen with Water Jacket
•
CE/UL certification
•
Beater speed – 30/60 RPM
•
Tilt angle 1400
CONTROLS
•
Modular unit
•
•
Hygienic design
•
Recipe management system
•
Centralized lubrication as standard
•
Dough temperature on HMI
EM 500
HS 500
EM 500
16-17
HS 850
HS 1000
•
500 Kgs mixing capacity
•
Mild steel main frame
PLC system with HMI Display
FEEDERS
DOUGH FEEDING SYSTEM WITH
LAY TIME CONVEYOR
APPLICATION
•
Soft Dough
•
Hard Dough
SALIENT FEATURES
•
Fine pitch roller bed conveyor for adequate lump support
•
High side walls to accommodate good amount of volume
•
Length of the conveyor can be customized according to
capacity and line requirement
OPTIONS
•
Dough level control
•
CE/UL certification
CONTROLS
PROCESS
18-19
•
Dough can directly be dropped into the Laytime Conveyor from the Mixer or by using a Tilter
depending on the layout
•
Dough Lump will be placed on to a slow moving roller bed conveyor which will feed gradually
to discharge point
•
This roller bed conveyor will also facilitate dough standing time that may be required in the
process
•
The discharge point can be foreseen with a Rotary Kibbler in case of a Soft Dough
deployment or a rotary scooper / chunker in case of Hard Dough cutting line
•
Dropped dough can be passed through metal detector for contamination detection
followed by rejection mechanism before feeding on to the processing line
•
PLC system with centralized HMI Display
•
Recipe management system
FEEDERS
DOUGH FEEDING SYSTEMS WITH
STAR ROLL SHEETER
PROCESS
•
Dough can directly be dropped into the hopper of Star Roll Sheeter. Or a Tilter or Lifter Cum Tilter
can be used depending on the layout
•
Star Roll Sheeter is deployed to produce dough lumps that can be directly fed to cutting line or
passed through a rotary kibbler to break down into small pieces for Moulding Lines
•
System can be foreseen with a Metal Detector and Rejection System
APPLICATION
•
Hard Dough Biscuits
•
Crackers
•
Soft Dough (With Kibbler Unit)
SALIENT FEATURES
•
Receiving Hopper in stainless steel
•
Individual drive for Star Rolls
•
Individual drive for Web
OPTIONS
•
Dough level control in Receiving Hopper
•
CE/UL certification
CONTROLS
20-21
•
PLC system with centralized HMI Display
•
Recipe management system
FORMING
SHEETERS
FORMING is a process of converting the Dough Mix into the Biscuit shape desired after going through a
complete process. This process may involve a combination of various machines depending on the recipe and
the process required for the product.
5 ROLL SHEETER
TECHNOLOGY
•
3 ROLL SHEETER
TECHNOLOGY
•
3 Roll Sheeting machine to receive dough lumps in Hopper and produce endless and homogenous
dough sheet for cutting line
APPLICATION
•
•
•
Hard Dough Biscuits
Crackers
Various varieties produced/processed using Rotary Cutting Process
SALIENT FEATURES
•
•
•
•
•
•
22-23
One Grooved Rollers & one Ground Roller on top
One plain roller on bottom
Gap between rolls adjustable
Customized capacity of stainless steel Receiving Hopper
Modular unit with Delivery Web
Hygienic design
5 Roll Sheeting machine to receive dough lumps in Hopper and produce endless and homogenous dough sheet for
cutting line
APPLICATION
•
•
•
Hard Dough Biscuits
Crackers
Various varieties produced/processed using Rotary Cutting Process
SALIENT FEATURES
•
•
•
•
•
•
•
•
•
•
•
One pair of Grooved Sheeting Rollers on top
One pair of Ground Gauge Rollers on bottom
One Grooved Sheeting Roller for scrap on top
Gap between rolls adjustable
Individual drive for each roll
Customized capacity of stainless steel receiving hopper
Receiving hopper is partitioned to keep scrap isolated from fresh dough
Closed loop pressure measurement in compression chamber with speed
control for top pair of sheeting rolls
Scrapper with catch trays provided on Gauge Rolls
Modular unit with Delivery Web
Hygienic design
OPTIONS
OPTIONS
•
•
•
•
•
•
•
•
•
•
Water circulation in rolls
Motorized roll gap adjustment
Sheet thickness measurement system
Dough level control in Receiving Hopper
CE/UL certification
Water circulation in rolls
Motorized roll gap adjustment
Sheet thickness measurement system
Dough level control in receiving hopper
CE/UL certification
CONTROLS
CONTROLS
•
•
•
•
•
•
PLC System with HMI Display
Recipe management system
Digital gap readout
PLC system with HMI Display
Recipe management system
Digital gap readout
FORMING
24-25
HORIZONTAL LAMINATOR
TECHNOLOGY
SALIENT FEATURES
OPTIONS
Horizontal Cut Sheet Laminator comprising of a 3 or 5 Roll Sheeting Machine and a layering table with
delivery conveyor assembly placed separately and connected to each other though a conveyor. This
machine provides great flexibility as there is a possibility to install various options like a set of reduction
gauge rolls or sprinklers/applicators in between. This machine is deployed in a cracker line to produce a
laminate of multiple sheets of specified thickness stacked one on top of each other.
Sheeting machine of choice
layering table assembly comprising of
•
•
•
•
•
•
Receiving Web
Water circulation in rolls
Motorized roll gap adjustment
Sheet thickness measurement system
Dough level control in receiving hopper
CE/UL certification
•
Servo driven compensation table
•
Pneumatically actuated knife assembly
APPLICATION
•
Servo driven layering table
CONTROLS
•
•
•
•
Delivery Conveyor
•
•
•
Hard Dough Biscuits
Crackers
Various varieties produced/processed using Rotary Cutting Process
PLC system with HMI Display
Recipe management system
Digital gap readout
FORMING
VERTICAL LAMINATOR
SALIENT FEATURES
5 Roll Sheeter comprising of
•
One pair of Grooved Sheeting Rollers on top
•
One pair of ground Gauge Rollers on bottom
•
One Grooved Sheeting Roller for scrap on top
•
Gap between rolls adjustable
•
Individual drive for each roll
•
Customized capacity of stainless steel receiving Hopper
•
Receiving Hopper is partitioned to keep scrap isolated from fresh dough
•
Closed loop pressure measurement in compression chamber with speed control for top pair of
sheeting rolls
•
Scrapper with catch trays provided on Gauge Rolls
Layering table assembly comprising of
•
Receiving Web
•
Servo driven compensation table
•
Pneumatically actuated knife assembly
•
Servo driven layering table
•
Delivery Conveyor
OPTIONS
•
Water circulation in rolls
•
Motorized roll gap adjustment
•
Sheet thickness measurement system
•
Dough level control in Receiving Hopper
•
CE/UL certification
CONTROLS
•
26-27
PLC system with HMI Display
TECHNOLOGY
•
Recipe management system
Vertical Cut Sheet Laminator comprising of a 5 Roll Sheeting Machine on top and a layering
table with delivery conveyor assembly on bottom. This machine is deployed in a cracker line
to produce a laminate of multiple sheets of specified thickness stacked one on top of each
other.
•
Digital gap readout
FORMING
GAUGE ROLLS
GRM 300 GAUGE ROLL
TECHNOLOGY
Gauge Roll units deployed to reduce sheet thickness in progressive
stages before cutting. The number of reduction stages is decided as
per product or capacity requirements.
APPLICATION
•
•
•
SALIENT FEATURES
•
•
•
•
•
•
ECM 300
GRM 300
OPTIONS
ECM 300 GAUGE ROLL
TECHNOLOGY
Gauge Roll units deployed to reduce sheet thickness in progressive stages before cutting. The number of
reduction stages is decided as per product or capacity requirements.
APPLICATION
•
•
•
Hard Dough Biscuits
Crackers
Various varieties produced/processed using Rotary Cutting Process
SALIENT FEATURES
•
•
•
•
•
•
Pair of Ground Rollers
Gap between rolls adjustable
Top roll is fixed while bottom roll adjustable eccentrically.
Rolls foreseen with scrappers with catch tray
Modular unit with Delivery Web
Hygienic design
•
•
•
•
Water circulation in rolls
Motorized roll gap adjustment
Sheet thickness measurement system
CE/UL certification
TECHNOLOGY
OPTIONS
•
•
•
•
•
APPLICATION
•
•
•
Hard Dough Biscuits
Crackers
Various varieties produced/processed using Rotary
Cutting Process
SALIENT FEATURES
•
•
•
•
•
•
•
•
PLC system with centralized HMI Display
Recipe management system
Digital gap readout
CONTROLS
• PLC system with centralized HMI Display
• Recipe management system
• Optical linear encoder for precise gap feedback & control
• Digital gap readout
Gauge Roll units deployed to reduce sheet thickness in
progressive stages before cutting. The number of
reduction stages is decided as per product or capacity
requirements
•
•
•
•
Water circulation in rolls
Motorized roll gap adjustment
Sheet thickness measurement system
CE/UL certification
In Feed loop control (Only with GRM 400 Gauge Roll)
Pair of Ground Rollers
Gap between rolls adjustable
Top roll is fixed while bottom roll adjustable linearly
Rolls foreseen with scrappers with catch tray
Modular unit with Delivery Web
Hygienic design
GRM 400 GAUGE ROLL
OPTIONS
CONTROLS
28-29
Hard Dough Biscuits
Crackers
Various varieties produced/processed using Rotary Cutting
Process
•
•
•
•
Pair of Ground Rollers – 400mm diameter heavy duty
Gap between rolls adjustable
Top roll is fixed while bottom roll adjustable linearly.
Individual drive motor for each roll with variable speed
setting
Individual side to side gap adjustment by two
independent servo motors with position feedback
Rolls foreseen with scrappers with catch tray
Modular unit with Delivery Web
Hygienic design
Water Circulation in Rolls
Motorized Roll Gap Adjustment
Sheet Thickness Measurement System
In Feed Loop Control
CE/UL Certification
CONTROLS
•
•
•
•
PLC system with centralized HMI display
Recipe management system
Optical linear encoder for precise gap
feedback & control
Digital gap readout
FORMING
CUTTING MACHINES
TWIN ROLL ROTARY CUTTING
TECHNOLOGY
SINGLE ROLL ROTARY CUTTING
TECHNOLOGY
•
Single Roll Rotary Cutting Machine
APPLICATION
•
•
Hard Dough Biscuits
Crackers
SALIENT FEATURES
•
•
•
•
•
200 mm diameter cutting roll
Various working widths up to 1.5m band width
Individual drive for apron
Manual hand wheel for backup roll pressure adjustment
Hygienic design
OPTIONS
• CE/UL certification
CONTROLS
•
•
30-31
PLC system with centralized HMI Display
Recipe management system
•
Twin Roll Rotary Cutting Machine
APPLICATION
•
•
Hard Dough Biscuits
Crackers
SALIENT FEATURES
•
•
•
•
•
•
•
•
•
300 mm diameter cutting roll
Various working widths up to 1.5m band width
A pair of two separate rolls for printing and for cutting
Both rolls are in sync for proper cutting position
Two individual backup rolls
Backup roll quick release
Individual drive for apron
Two servo motors for backup roll pressure engagement
Hygienic design
OPTIONS
• CE/UL certification
CONTROLS
•
PLC system with centralized HMI display
•
Recipe management system
FORMING
CUTTING MACHINES
CUTTING CUM MOULDING
TECHNOLOGY
•
Combination unit capable of doing both - Hard Dough Rotary Cut Biscuits as well as Soft Dough
Rotary Moulded Cookies within the same machine
APPLICATION
•
•
•
Hard Dough Biscuits
Crackers
Soft Dough Biscuits & Cookies
SALIENT FEATURES
•
•
•
•
•
•
•
•
•
•
260 mm diameter die roll diameter for moulding
200 mm diameter cutting roll
Various working widths up to 1.5m band width
Common drive for forcing roll & die roll
Individual drive for apron
Manual hand wheels for knife height adjustment
Manual hand wheel for backup roll pressure adjustment
Manual hand wheel for forcing roll – die roll gap adjustment
Stainless steel Receiving Hopper
Hygienic design
OPTIONS
•
•
Dough level control in Receiving Hopper
CE/UL certification
CONTROLS
•
•
•
32-33
PLC system with centralized HMI Display
Recipe management system
Digital readout of forcing roll to die roll gap
FORMING
ROTARY MOULDING MACHINES
ROTARY MOULDER
602 Series Rotary
TECHNOLOGY
•
Rotary Moulding machine to produce biscuit
shapes of Soft Dough varieties
APPLICATION
ROTARY MOULDER
302 Series Rotary
TECHNOLOGY
•
Rotary Moulding machine to produce biscuit shapes of Soft Dough varieties
APPLICATION
•
Soft Dough Biscuits & Cookies
SALIENT FEATURES
•
260mm diameter die roll
•
Various working widths up to 1.5m band width
•
Common drive for forcing roll & die roll
•
Individual drive for apron
•
Manual hand wheels for knife height adjustment
•
Manual hand wheel for backup roll pressure adjustment
•
Manual hand wheel for forcing roll – die roll gap adjustment
•
Reversible Cross Conveyor for apron scrapper
•
Stainless steel Receiving Hopper
•
Modular unit with Delivery Web
•
Hygienic design
OPTIONS
•
Dough level control in Receiving Hopper
•
CE/UL certification
CONTROLS
34-35
•
PLC system with centralized HMI display
•
Recipe management system
•
Digital readout of forcing roll to die roll gap
•
Soft Dough Biscuits & Cookies
SALIENT FEATURES
•
260 mm / 340 mm diameter die roll
•
Various working widths up to 1.5m band width
•
Two Individual drives for forcing roll & die roll
•
Individual drive for apron
•
Motorized knife height adjustment
•
Motorized knife angle adjustment
•
Two independent servo motors backup roll pressure adjustment – side to side
•
Motorized adjustment for forcing roll – die roll gap
•
Reversible Cross Conveyor for apron scrapper
•
Stainless steel Receiving Hopper
•
Modular unit with Delivery Web
•
Hygienic Design
OPTIONS
•
Dough level control in Receiving Hopper
•
CE/UL certification
CONTROLS
•
PLC system with centralized HMI Display
•
Recipe management system
•
Digital readout of forcing roll to die roll gap
•
Digital position readout of knife height
•
Digital position readout of knife angle
•
Digital position readout of servo pressure on backup roll
FORMING
SWIVELING PANNER WEB
TECHNOLOGY
•
This is the last piece of conveyor on the processing line. This conveyor takes product coming from Moulding or Cutting and
loads it on to the Oven Band. The unit is swivels to follow Oven Band so that product is always centered while placement
APPLICATION
SCRAP LIFT CONVEYOR, SCRAP RETURN
SCRAP DISTRIBUTOR
•
All products
SALIENT FEATURES
•
Deliver nose lift for protection of web from oven band heat when not running
TECHNOLOGY
•
Various working widths up to 1.5m band width
•
This unit is to take off scrap from the sheeting coming from Rotary Cutting unit
•
Hand wheel for swiveling action
•
The scrap lifted from this unit is delivered to a narrow inclined conveyor on the non operator side
which takes it back to dough feed hopper
•
Adjustable take up knife or roller
•
Adjustable delivery knife
•
Delivery arm design customized to facilitate Oven drum
•
The return point can be foreseen with a reciprocating distributor to uniformly distribute the scrap
being returned across the width of the processing system
OPTIONS
APPLICATION
•
Separates scrap from product and transfers it to a cross conveyor which further delivers to scrap
return system for re processing
OPTIONS
•
Pneumatic actuator for lifting and running positions
•
Light barrier for operator's safety in case of pneumatically actuated lifting conveyor
CONTROLS
36-37
•
PLC system with centralized HMI Display
•
Recipe management system
•
Automatically operated linear actuator for swiveling action
CONTROLS
•
PLC system with centralized HMI Display
•
Recipe management system
BAKING
BAKING is the heart of the biscuit which converts the raw
prepared dough pieces into a product which is to be consumed.
Various kinds of ovens are available and the selection depends on
the product to be baked in it.
38-39
BAKING
DIRECT FORCED CONVECTION OVEN (DFCO)
PRODUCT APPLICATION
•
Soft Biscuits
•
Cookies
•
Wire Cut Products
•
Hard Biscuits
•
Crackers
FUEL OPTIONS
•
Gas Fired Burners
BAND OPTIONS
•
Solid steel band
TECHNOLOGY
•
Z47 wire mesh
•
•
CB5 balanced weave heavy wire mesh
•
F4015/K-ST wire mesh
Direct Heated Forced Convection Oven
SALIENT FEATURES
•
High efficiency due to direct convection technology
ACCESSORIES
•
Flue gas coming from torch burner is mixed directly with recirculation air of bake chamber and
then directed on to ducts placed above and below the band. The ducts are thus pressurised
and the hot air escapes thorough the nozzle holes which are placed uniformly all across the
length and width of both the ducts. The air escaping from these nozzles at a controllable
velocity directly impinges on to the product travelling on the band
•
Band drive unit & band tensioning systems – different designs to
match band selection.
•
Band Tracking Systems – different designs to match band selection
•
40-41
Humidity control in each heating zone by a steam extraction fan
•
Modular construction – very easy to install & commission on site
•
Floating baking chamber design prevents thermal stress on oven frame & chamber
•
Delivery end extraction hood
•
Choice between various burner manufacturers
CONTROLS
•
PLC system with PID controls & HMI Display
•
Recipe management system
BAKING
DIRECT GAS FIRED OVEN (DGF0)
TECHNOLOGY
•
Multi Ribbon Burner Direct Gas Fired Oven
PRODUCT APPLICATION
•
Soft Biscuits
•
Hard Biscuits
•
Crackers
FUEL OPTIONS
•
Gas Fired Burners
BAND OPTIONS
•
Z47 wire mesh
•
CB5 balanced weave heavy wire mesh
•
F4015/K-ST wire mesh
ACCESSORIES
SALIENT FEATURES
42-43
•
Band Drive Unit & Band Tensioning Systems – different designs
to match band selection
•
Band Tracking Systems – different designs to match band
selection
•
High efficiency due to direct heated technology
•
Multiple Pipe Ribbon Burners are installed above and below the band providing direct heat to the
product
•
Best suited for Hard Dough Crackers where product needs very high heat energy
•
Humidity control in each heating zone by a steam extraction fan
•
Modular construction – very easy to install & commission on site
• PLC system with PID controls & HMI Display
•
Floating baking chamber design prevents thermal stress on oven frame & chamber
• Recipe management system
•
Delivery end extraction hood
•
Choice between various burner manufacturers
CONTROLS
BAKING
INDIRECT RADIANT CYCLOTHERM OVEN
TECHNOLOGY
•
Indirectly heated. Heat transfer through radiation of energy from radiator tubes above and below the
band
PRODUCT APPLICATION
•
•
•
Soft Biscuits
Cookies
Wire Cut Products
FUEL OPTIONS
•
•
•
Gas Fired Burners
Oil Fired Burners
Heavy Oil Burners
BAND OPTIONS
• Solid steel band
• Z47 wire mesh
• CB5 balanced weave heavy wire mesh
• F4015/K-ST wire mesh
SALIENT FEATURES
•
•
•
•
44-45
Floating baking chamber design prevents thermal stress on oven frame & chamber
Heated flue gas from burner is recalculated in radiator tubes located above and below the band. These
tubes get heated up and radiate energy to product travelling in between
Heat distribution & balancing across the width easily adjustable by dampers in each tube
Humidity control in each heating zone by steam extraction damper
ACCESSORIES
• Band Drive Unit & Band Tensioning Systems – different designs to match band selection
• Band Tracking Systems – different designs to match band selection
• Delivery end Extraction Hood
CONTROLS
• PLC system with PID controls & HMI Display
• Recipe management system
BAKING
HYBRID OVEN
TECHNOLOGY
•
Can be design as combination of any of the two - Direct Gas Fired Multi Burner /
Direct Heated Forced Convection Oven / Indirect Radiant Cyclotherm Oven
PRODUCT APPLICATION
•
Soft Biscuits
•
Cookies
•
Wire Cut Products
•
Hard Biscuits
•
Crackers
FUEL OPTIONS
ACCESSORIES
•
•
Gas Fired Burners
BAND OPTIONS
•
Band Tracking Systems – different designs to match band selection
•
Solid Steel Band
•
Delivery end Extraction Hood
•
Z47 wire mesh
•
Choice between various burner manufacturers
•
CB5 balanced weave heavy wire mesh
•
F4015/K-ST wire mesh
SALIENT FEATURES
46-47
Band Drive Unit & Band Tensioning Systems – different designs to match
band selection
•
High efficiency due to direct heat transfer
•
Very flexible, catering to many different types of products
•
Humidity Control in each heating zone by a steam extraction fan
•
Modular construction – very easy to install & commission on site
•
Floating baking chamber design prevents thermal stress on oven frame & chamber
CONTROLS
•
PLC system with PID controls & HMI Display
•
Recipe management system
SPECIAL APPLICATORS
48-49
SPECIAL APPLICATORS are installed either before the baking or after
baking depending on the recipe of the product.
Accessorise your product with any one or combination of the following equipments
available from New Era….
•
Sugar Sprinkler
•
Salt Sprinkler
•
Oil Spray with Drain Conveyor
•
Flour Applicator
•
Seed Sprinkler
•
Fat and Flour Applicator
•
Milk Spray
•
Air Skinning Unit
OIL SPRAY
POST BAKING
50-51
POST BAKING is the process to cool down the biscuit suitable to
pack. The process involves the biscuit to travel through a series of machines
before the biscuit is handed over to the packing machines.
Post Baking section is made up of :
• Cooling Conveyors
• Turn Tables
• Stackers
• Packing table
|
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