Enhanced Oil Recovery by Water Alternating Gas (WAG) Injection: The Opportunity and the Challenge Centre for Enhanced Oil Recovery & CO2 Solutions Characterisation of Three Phase Flow and Water Alternating Gas (WAG) Injection Studies JIP Institute of Petroleum Engineering, Heriot-Watt University, Edinburgh Scotland, UK Contact: Prof. Mehran Sohrabi Telephone: +44 (0)131 451 3568 Email: [email protected] Sohrabi M., Fatemi M., Ireland S. Presented by: Mobeen Fatemi 06 May 2014 North-Sea WAG Injection Potential MGI 31% SWAG 5% FAWAG 11% WAG 48% MEOR 5% Distribution of EOR field applications by method in the North Sea (total of 19 projects). (SPE 99546; 2006) 2 WAG Injection O W 3 WAG Injection G O W 4 WAG Injection WAG involves major complexity and hysteresis, caused by injection alternation that happens during process. G+O G+W+O O W+ O 5 WAG Injection WAG involves major complexity and hysteresis, caused by alternating injection that happens during process.Therefore, numerical simulation of WAG injection becomes extremely complex (involves the 2-phase and 3-phase Pc and kr and also their hysteresis behavior). Our current understanding of the physics (and sometime chemistry) involved in three-phase flow is currently limited and hence quantifying and predicting the outcome of these processes are difficult. 6 WAG Injection Measuring 3-phase kr is very difficult and time consuming hence many correlations have been proposed for calculating 3-phase kr from the more readily available 2-phase data Note: These models are usually based on water-wet systems and high IFT gas/oil. 7 WAG Injection Formulation available in the existing reservoir simulators are not capable of adequately account for the complex interplay of hysteresis, capillary pressure, wettability, IFT, trapped phase saturation and their impact on flow under three-phase flow regime. 8 Reliability of Reservoir Performance Prediction Water Flood Gas injection Alternating slugs of gas and water (WAG)? Sequence of gas and water injection? Simultaneous injection of water and gas (SWAG)? Wettability? Interfacial Tension (gas type)? Rock type? Rock Permeability? Miscibility? Trapped phase saturation and hysteresis? 9 06/05/2014 10 06/05/2014 10 JIP at Heriot-Watt University: Research Approach To experimentally study parameters and understand mechanisms involved in GF, WAG and SWAG injections. To generate 2-phase and 3-phase relative permeability curves using the results of the coreflood experiments. Evaluate existing 3-phase models Develop improved methodologies for obtaining 3-phase kr and hysteresis for reliable numerical simulation of WAG injection. 11 Experimental Condition Different injection scenarios WAG, SWAG Continuous Gas Continues Water Different IFT values High IFT (immiscible) Low IFT (intermediate) Very low IFT (near-miscible) Different wettability conditions Water-Wet, Oil-Wet & Mixed-Wet Different Core Samples Carbonates, Sandstones 12 Micromodel Experiments This research programme was first launched on November 1997 with main aim of understanding the process of WAG injection. The scope of work was later extended to threePhase flow (including WAG). Inlet Outlet Cover plate Two-dimensional etched pore structure 13 Core Flood Experiments Injection Production Core properties Core Length / cm Diameter / cm Porosity / frac. Permeability / mD Core 1 67.0 4.98 0.17 1000 Core 2 60.5 5.08 0.19 64 Fluid properties Pressure /psia Temperatur e o /C Ρg /kgm-3 ρL /kgm-3 µg /mPa.s µL /mPa.s IFT /mNm-1 1200 1790 1840 37.8 37.8 37.8 86.6 184.8 211.4 466 345 317 0.0141 0.0206 0.0249 0.0793 0.0474 0.0405 2.7 0.15 0.04 14 Effect of IFTo/g: (1000 mD, Gas Injection, Mixed-wet) 1.0 Oil Recovery (Core PV) 0.8 σ = 0.04 0.6 σ = 2.70 0.4 0.2 1000mD, GF, MW, 1825 psi 1000mD, GF, MW, 1200 psi 0.0 0 2 4 6 8 10 Injected Gas (Core PV) 15 Effect of IFTo/g: (65 mD, Gas Injection, Mixed-wet) σ = 0.04 σ = 2.70 16 Performance of Different Injection Scenarios Mixed-Wet Rock (65mD vs. 1000 mD; σg/o = 0.04 mN.m-1) 1 WAG Oil Recovery (Core PV) Oil Recovery (frac. IOIP) 1 0.8 0.6 GF 0.4 WAG, MW, 65mD Water Injection, MW, 65mD 0.2 SWAG (Qg/Qw=0.25), MW, 65mD Gas Injection, MW, 65mD 0 0 2 4 6 8 Injected Fluids (Core PV) 65mD, Mixed-Wet 10 WAG 0.8 GF 0.6 0.4 WAG Injection, MW, 1000mD Water Injection, MW, 1000mD 0.2 SWAG (Qg/Qw = 0.25), MW, 1000mD Gas Injection, MW, 1000mD 0 0 2 4 6 8 Injected Fluids (Core PV) 1000mD, Mixed-Wet 17 Effect of Injection Scenario on Injectivity Mixed-Wet Rock (65mD Vs. 1000 mD; σg/o = 0.04 mN.m-1) 100 25 SWAG (Qg/Qw=1), MW, 65mD WAG, 65mD, MW, IDIDID Water Injection, MW, 65mD Gas Injection, MW, 65mD 60 20 Pressure Drop (psi) Pressure Drop (psi) 80 SWAG, MW, 1000mD WAG, MW, 1000mD Water Injection, MW, 1000mD Gas Injection, MW, 1000mD 40 20 0 15 10 5 0 0 2 4 6 8 Injected Fluids (Core PV) 65mD, Mixed-Wet 10 0 2 4 6 8 Injected Fluids (Core PV) 1000mD, Mixed-Wet 18 Effect of Gas/Oil IFT on WAG G W G W G W G W Sw,im=18% , Soi=82% O 0.9 65 mD WAG-IDIDIDID Mixed-wet Produced Oil (frac. Sorw) 0.8 σ = 0.04 0.7 0.6 0.5 0.4 WAG-IDIDIDID, 65mD, MW, 1840 psia WAG-IDIDIDID, 65mD, MW, 1790 psia 0.3 WAG-IDIDIDID, 65mD, MW, 1215 psia 0.2 σ = 0.15 0.1 σ = 2.70 0 0 2.5 5 7.5 10 12.5 Injected WAG (Core PV) 19 Effect of IFTOil/Gas on Injectivity σ = 0.04 σ = 2.70 W1 W2 W1 W3 W2 W3 100 W1 σ = 0.15 W2 Injectivity (cc/psi) W3 10 W1 1 W2 W3 0.1 0 0.5 1 1.5 2 2.5 3 Injected Brine (Core PV) 20 A unique set experimental data One of the major achievements of this research is a growing set of core flood data covering a wide range of pertinent parameters (IFT, Wettability, Hysteresis, K, Rock Type, etc) investigating various injection strategies. As far as we know, no such comprehensive data is available in published literature. 21 Three-phase kr Determination Measuring 3-phase kr is very difficult and time consuming hence many correlations have been proposed for calculating 3-phase kr from the more readily available 2-phase data. 2Ph Oil & Gas 2Ph Oil & Water 1.0 0.8 k rog 0.6 + k rg 0.4 0.2 k ro k row 0.01 0.6 0.4 k rw 0.0 0.0 0.2 0.4 Sg 0.6 0.8 1.0 0.0 0.2 0.4 0.6 Sw 0.80 Sw 0.2 0.0 r S g =1 1.0 0.8 kr 3Ph Oil k 0.8 1.0 Use 2Ph and 2Ph So k rg in 3Ph k rw in 3Ph 22 22 Evaluation of 3-phase kr Modells Unsteady state 2-phase test Fluid injection Swir =18%, k=65 mD 2-phase kr WAG experiment Fluid injection Swir =18%, k=65 mD Simulation of WAG test using 3-phase kr models Comparing experiment and simulation results e.g. recovery and pressure representing the accuracy of that particular 3-phase kr model. 23 23 Numerical Simulation of WAG (Mixed-Wet) 0.2 0.2 0.18 EXPERIMENT 0.18 0.16 EXPERIMENT EXPERIMENT EXPERIMENT EXPERIMENT STONE1 EXPERIMENT STONE1 STONE1 EXPERIMENT STONE2 STONE2 STONE2 STONE2 STONE2 0.16 0.12 0.1 0.08 0.14 Oil Recovery, PV Oil Recovery, PV 0.14 0.12 0.1 SWI EXPERIMENT SWI 0.08 SWI SWI BAKER1 BAKER1 BAKER1 BAKER1 BAKER2 BAKER2 BAKER2 BAKER2 BAKER2 BAKER2 BAKER2 LARSEN 0.06 0.06 0.04 0.04 0.02 LARSEN 0 0.02 0 2 4 PVinj 6 8 STONE-EXPONENT 0 0 2 4 PVinj 6 8 24 Existing three-phase kr models lead to large errors in prediction of WAG performance. What is the actual 3-phase kr during WAG ? 2525 Direct 3-phase kr - 3RPSim Another major achievement of the project is development of a software for obtaining three-phase kr and Pc. 3-phase kr can be obtained directly instead of indirectly from 2-phase. kro =kro (Sw, Sg) krw =krw (So, Sg) Water Gas Water Oil Gas Oil krg =krg (Sw, So) 26 Determination of 3-phase kr by history matching experimental results: injection core using our in-house simulator (3RPSim) to estimate 3-phase kr values by history matching experimental results e.g. recovery and pressure 27 Numerical Simulation of WAG (Mixed-Wet) 0.2 0.18 EXPERIMENT 0.2 0.16 0.18 STONE1 EXPERIMENT EXPERIMENT EXPERIMENT EXPERIMENT EXPERIMENT EXPERIMENT STONE1 STONE2 STONE1 STONE1 EXPERIMENT STONE2 STONE2 SWI STONE2 STONE2 STONE2 SWI EXPERIMENT BAKER1 SWI BAKER1 SWI SWI BAKER1 BAKER2 BAKER2 BAKER1 BAKER1 BAKER2 BAKER2 LARSEN BAKER2 LARSEN BAKER2 BAKER2 BAKER2 LARSEN STONE-EXPONENT 0.16 0.14 0.12 Oil Recovery, PV Oil Recovery, PV 0.14 0.1 0.08 0.06 0.12 0.1 0.08 0.06 0.04 0.02 0.04 STONE-EXPONENT 0 0 0.02 2 4 PVinj 6 8 Heriot-Watt Simulator 0 0 2 4 PVinj 6 8 28 New Hysteresis model three-phase pore occupancy kri3Ph f krij krjk krik krkj Saturation function accounting cyclic Hyst f Si (1 S j )(1 Sk ) Two-phase kr Required two-phase data for running this model 1. Oil/water : krow 2. Oil/gas : krog SPE #152218. Three-Phase Relative Permeability 3. Gas/water : krgw, krwg and Hysteresis Model for Simulation of Water Alternating Gas (WAG) Injection. Mehran Sohrabi 29 Three-Phase Flow JIP at Heriot-Watt University Core-flood Experiment Micromodel Experiment Mechanisms of Flow Examining different injection Scenario Mechanisms of Flow Generating kr and Pc data Analyse experimental data Evaluate capability of existing simulators and models Three-Phase kr Three-Phase Pc Hysteresis Trapped saturation IFT scaling Viscous fingering Modelling Deliverable New improved mathematical model for calculating flow parameters (kr , Pc , trap phase, hysteresis..) High quality measured data for different rock and fluid conditions (kr & Pc) In-house Software (3RPSim) methodologies to correct the SCAL data due to experimental artefact (viscous fingering, end-Effects) 30 Project’s Sponsors 31 32
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