E300 / E200 Sensing Module

Installation Instructions
E300 / E200 Sensing Module
(Cat 193-ESM-_ _ _-_ _ _; 592-ESM-_ _ _-_ _ _)
WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.
Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice. In case of
malfunction or damage, no attempts at repair should be made. The product should be returned to the manufacturer for repair. Do not dismantle the product.
Additional Resources:
1) Go to http://www.literature.rockwellautomation.com;
2) Go to Search. Type in publication number: 193-UM015
Features
193-ESM-_ _ _-_ _ _-C_ _
100-C Contactor Coil Module
(Included in Package)
100-C Contactor
Power Stabs
100-C
Contactor
Latch
T1
T2
T3
592-ESM-_ _ _-_ _ _-S_
NEMA Contactor Power Stabs
T1
NEMA Contactor
Mounting Foot
T2
T3
193-ESM-_ _ _-_ _ _-E3T
L1
T3
L2
T2
L3
T1
Panel Mount
Hole
Panel Mount
Hole
DIN Rail Mount
DIN Rail Release
2
E300 Sensing Module
Features
193-ESM-_ _ _-_ _ _-P
L1
TERMINAL BLOCK ONLY
ON CATALOG NUMBER
193-ESM-VIG-30A-CT
L2
L3
T1
DIN RAIL
MOUNT
T2
T3
PANEL MOUNT FEET
(SOLD SEPARATELY,
CATALOG NO. 140M-C-N45)
193-ESM-_ _ _-_ _ _-T
T3
L1
T2
L2
T1
L3
DIN RAIL
MOUNT
PANEL MOUNT FEET
(SOLD SEPARATELY,
CATALOG NO. 140M-C-N45)
Installation
2
1
3
Publication 193-IN057E-EN-P - June 2014
PN-248343 DIR 10000518533 (Version 04)
E300 Sensing Module
3
Installation - 100-C Contactor to Coil Module
5 - 7 lb-in
IN1
6
9 - 22 lb-in
5
IN0
A2
R04
R0
3 A1
4
2
3
100-C Contactor
A1
7 -11 lb-in
A2
1
193-EIO-CM-_ _ _
A1
R03
R04
A2
Relay 0
A1
A2
A1
(+)
Replacement Contactor
Coil Modules
Contactor
193-EIO-CM-C23
193-EIO-CM-C55
100-C09 . . . 100-C23
100-C30 . . . 100-C55
PE
(-)
Short Circuit Ratings
The E300 / E200 overload relay is suitable for use on circuits capable of delivering not more than the RMS symmetrical amperes listed in the following tables:
Table 1 Standard Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1
Overload Relay using
Sensing Module
Catalog Number
193-ESM-___-30A-C23,
193-ESM-___-30A-C55,
193-ESM-___-60A-C55,
193-ESM-___-30A-E3T,
193-ESM-___-60A-E3T,
592-ESM-___-30A-S2,
592-ESM-___-60A-S2,
193-ESM-___-30A-T,
193-ESM-___-60A-T
Max. Available Fault
Current (A)
5,000
Table 2 Short Circuit Ratings per EN60947-4-1
Overload Relay using
Sensing Module
Catalog Number
Maximum Voltage (V)
Prospective Short Circuit
Current, Ir (A)
Conditional Short Circuit
Current, Iq (A)
Maximum Voltage (V)
3,000
100,000
690
193-ESM-___-30A-C23,
193-ESM-___-30A-C55,
193-ESM-___-30A-E3T,
592-ESM-___-30A-S2,
193-ESM-___-60A-C55,
193-ESM-___-60A-E3T,
592-ESM-___-60A-S2,
193-ESM-___-30A-T,
193-ESM-___-60A-T
600
Table 3 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 100-C and 100-D, IEC, contactors protected by fuses
Sensing Module
Catalog Number
193-ESM-__-30A-C23
193-ESM-__-30A-C55,
193-ESM-__-60A-C55
Contactor Catalog Number
Max. Starter FLC (A)
100-C09
100-C12
100-C16
100-C23
100-C30
100-C37
100-C43
100-C55
9
12
16
23
30
37
43
55
Max. Available Fault Maximum Voltage (V)
Current (A)
100,000
Publication 193-IN057E-EN-P - June 2014
600
Class J or CC Fuse
(A)
20
20
30
30
50
50
70
80
PN-248343 DIR 10000518533 (Version 04)
Short Circuit Ratings (Continued)
Table 4 Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with 100-C, IEC, contactors protected by Bul. 140U-D frame circuit breakers
Overload Relay using Sensing Module
Catalog Number
Contactor Catalog Number
Max. Starter FLC (A)
100-C09
100-C12
100-C16
100-C23
100-C09
100-C12
100-C16
100-C23
100-C09
100-C12
100-C16
100-C23
9
12
16
23
9
12
16
23
9
12
16
23
193-ESM-__-30A-C23
193-ESM-__-30A-C23
193-ESM-__-30A-C23
Max. Available Fault Maximum Voltage (V)
Current (A)
Max. Circuit Breaker
140U-D6D3-
65,000
480Y/277V
C30
(30 Amps)
35,000
600Y/347V
C30
(30 Amps)
5,000
600Y/347V
C30
(30 Amps)
Table 5 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 500 line, NEMA, contactors protected by fuses
Contactor size
Overload Relay using Sensing Module
Catalog Number
592-ESM-___-30A-S2
Max. Starter FLC (A)
00
9
0
18
592-ESM-___-30A-S2
1
27
592-ESM-___-60A-S2
2
45
592-ESM-___-30A-S2
Max. Available Fault Maximum Voltage (V)
Current (A)
600
240
600
100,000
240
600
240
600
Max. UL Fuse (A)
R
J
----20
30
30
30
30
60
100
30
50
100
200
60
100
Fuse Coordination
The following tables illustrate the fuse coordination tested when used with contactors stated:
Table 6 Type 1 and Type II fuse coordination with Bul. 100-C and 100-D contactors per EN60947-4-1
Overload Relay using Sensing Module
Catalog Number
Contactor Catalog Number
Max. Starter FLC (A)
100-C09
100-C12
100-C16
100-C23
100-C30
100-C37
100-C43
100-C55
9
12
16
23
30
37
43
55
193-ESM-___-30A-C23
193-ESM-___-30A-C55,
193-ESM-___-60A-C55
Prospective Fault
Current, Ir (A)
Conditional Fault
Current, Iq (A)
Maximum Voltage (V)
1,000
100,000
600
3,000
Type I Class J or
CC Fuse (A)
Type II Class J or CC
Fuse (A)
20
20
30
40
50
50
70
80
15
20
30
40
50
50
70
80
Type I Class J
Fuse (A)
Type II Class J
Fuse (A)
30
30
60
30
30
60
Table 7 Type 1 and Type II fuse coordination with Bul. 500 line, NEMA, contactors per EN60947-4-1
Overload Relay using Sensing Module
Catalog Number
592-ESM-___-30A-S2
592-ESM-___-30A-S2
592-ESM-___-60A-S2
Contactor size
Max. Starter FLC (A)
0
1
2
18
27
45
Prospective Short
Circuit Current,
Ir (A)
3,000
Conditional Short
Circuit Current,
Iq (A)
Maximum Voltage (V)
100,000
600
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Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 193-IN057E-EN-P - June 2014
PN-248343
DIR 10000518533 (Version 04)
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.