Installation Instructions E300 / E200 Sensing Module (Cat 193-ESM-_ _ _-_ _ _; 592-ESM-_ _ _-_ _ _) WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants. Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice. In case of malfunction or damage, no attempts at repair should be made. The product should be returned to the manufacturer for repair. Do not dismantle the product. Additional Resources: 1) Go to http://www.literature.rockwellautomation.com; 2) Go to Search. Type in publication number: 193-UM015 Features 193-ESM-_ _ _-_ _ _-C_ _ 100-C Contactor Coil Module (Included in Package) 100-C Contactor Power Stabs 100-C Contactor Latch T1 T2 T3 592-ESM-_ _ _-_ _ _-S_ NEMA Contactor Power Stabs T1 NEMA Contactor Mounting Foot T2 T3 193-ESM-_ _ _-_ _ _-E3T L1 T3 L2 T2 L3 T1 Panel Mount Hole Panel Mount Hole DIN Rail Mount DIN Rail Release 2 E300 Sensing Module Features 193-ESM-_ _ _-_ _ _-P L1 TERMINAL BLOCK ONLY ON CATALOG NUMBER 193-ESM-VIG-30A-CT L2 L3 T1 DIN RAIL MOUNT T2 T3 PANEL MOUNT FEET (SOLD SEPARATELY, CATALOG NO. 140M-C-N45) 193-ESM-_ _ _-_ _ _-T T3 L1 T2 L2 T1 L3 DIN RAIL MOUNT PANEL MOUNT FEET (SOLD SEPARATELY, CATALOG NO. 140M-C-N45) Installation 2 1 3 Publication 193-IN057E-EN-P - June 2014 PN-248343 DIR 10000518533 (Version 04) E300 Sensing Module 3 Installation - 100-C Contactor to Coil Module 5 - 7 lb-in IN1 6 9 - 22 lb-in 5 IN0 A2 R04 R0 3 A1 4 2 3 100-C Contactor A1 7 -11 lb-in A2 1 193-EIO-CM-_ _ _ A1 R03 R04 A2 Relay 0 A1 A2 A1 (+) Replacement Contactor Coil Modules Contactor 193-EIO-CM-C23 193-EIO-CM-C55 100-C09 . . . 100-C23 100-C30 . . . 100-C55 PE (-) Short Circuit Ratings The E300 / E200 overload relay is suitable for use on circuits capable of delivering not more than the RMS symmetrical amperes listed in the following tables: Table 1 Standard Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 Overload Relay using Sensing Module Catalog Number 193-ESM-___-30A-C23, 193-ESM-___-30A-C55, 193-ESM-___-60A-C55, 193-ESM-___-30A-E3T, 193-ESM-___-60A-E3T, 592-ESM-___-30A-S2, 592-ESM-___-60A-S2, 193-ESM-___-30A-T, 193-ESM-___-60A-T Max. Available Fault Current (A) 5,000 Table 2 Short Circuit Ratings per EN60947-4-1 Overload Relay using Sensing Module Catalog Number Maximum Voltage (V) Prospective Short Circuit Current, Ir (A) Conditional Short Circuit Current, Iq (A) Maximum Voltage (V) 3,000 100,000 690 193-ESM-___-30A-C23, 193-ESM-___-30A-C55, 193-ESM-___-30A-E3T, 592-ESM-___-30A-S2, 193-ESM-___-60A-C55, 193-ESM-___-60A-E3T, 592-ESM-___-60A-S2, 193-ESM-___-30A-T, 193-ESM-___-60A-T 600 Table 3 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 100-C and 100-D, IEC, contactors protected by fuses Sensing Module Catalog Number 193-ESM-__-30A-C23 193-ESM-__-30A-C55, 193-ESM-__-60A-C55 Contactor Catalog Number Max. Starter FLC (A) 100-C09 100-C12 100-C16 100-C23 100-C30 100-C37 100-C43 100-C55 9 12 16 23 30 37 43 55 Max. Available Fault Maximum Voltage (V) Current (A) 100,000 Publication 193-IN057E-EN-P - June 2014 600 Class J or CC Fuse (A) 20 20 30 30 50 50 70 80 PN-248343 DIR 10000518533 (Version 04) Short Circuit Ratings (Continued) Table 4 Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with 100-C, IEC, contactors protected by Bul. 140U-D frame circuit breakers Overload Relay using Sensing Module Catalog Number Contactor Catalog Number Max. Starter FLC (A) 100-C09 100-C12 100-C16 100-C23 100-C09 100-C12 100-C16 100-C23 100-C09 100-C12 100-C16 100-C23 9 12 16 23 9 12 16 23 9 12 16 23 193-ESM-__-30A-C23 193-ESM-__-30A-C23 193-ESM-__-30A-C23 Max. Available Fault Maximum Voltage (V) Current (A) Max. Circuit Breaker 140U-D6D3- 65,000 480Y/277V C30 (30 Amps) 35,000 600Y/347V C30 (30 Amps) 5,000 600Y/347V C30 (30 Amps) Table 5 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 500 line, NEMA, contactors protected by fuses Contactor size Overload Relay using Sensing Module Catalog Number 592-ESM-___-30A-S2 Max. Starter FLC (A) 00 9 0 18 592-ESM-___-30A-S2 1 27 592-ESM-___-60A-S2 2 45 592-ESM-___-30A-S2 Max. Available Fault Maximum Voltage (V) Current (A) 600 240 600 100,000 240 600 240 600 Max. UL Fuse (A) R J ----20 30 30 30 30 60 100 30 50 100 200 60 100 Fuse Coordination The following tables illustrate the fuse coordination tested when used with contactors stated: Table 6 Type 1 and Type II fuse coordination with Bul. 100-C and 100-D contactors per EN60947-4-1 Overload Relay using Sensing Module Catalog Number Contactor Catalog Number Max. Starter FLC (A) 100-C09 100-C12 100-C16 100-C23 100-C30 100-C37 100-C43 100-C55 9 12 16 23 30 37 43 55 193-ESM-___-30A-C23 193-ESM-___-30A-C55, 193-ESM-___-60A-C55 Prospective Fault Current, Ir (A) Conditional Fault Current, Iq (A) Maximum Voltage (V) 1,000 100,000 600 3,000 Type I Class J or CC Fuse (A) Type II Class J or CC Fuse (A) 20 20 30 40 50 50 70 80 15 20 30 40 50 50 70 80 Type I Class J Fuse (A) Type II Class J Fuse (A) 30 30 60 30 30 60 Table 7 Type 1 and Type II fuse coordination with Bul. 500 line, NEMA, contactors per EN60947-4-1 Overload Relay using Sensing Module Catalog Number 592-ESM-___-30A-S2 592-ESM-___-30A-S2 592-ESM-___-60A-S2 Contactor size Max. Starter FLC (A) 0 1 2 18 27 45 Prospective Short Circuit Current, Ir (A) 3,000 Conditional Short Circuit Current, Iq (A) Maximum Voltage (V) 100,000 600 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication 193-IN057E-EN-P - June 2014 PN-248343 DIR 10000518533 (Version 04) Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
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