ME 386P-2, Spring 2014 Homework 2 1. Assigned: Due: January 23, 2014 January 30, 2014 Consider the following as cases of linear elasticity. (a) How many independent elastic constants does an isotropic material have? (b) Materials with a cubic crystal structure, such as aluminum and iron, generally have three independent elastic constants. Yet, polycrystalline forms of these materials often exhibit essentially isotropic elastic behavior. Explain how this is possible. Solution: (a) Two (2) independent elastic constants. (b) For randomly oriented grains, averaging the elastic behavior over a very large number of grains produces essentially isotropic behavior. 2. Name the stress state described by these two stress tensors, both given in units of MPa, and explain how these two tensors are related to each other: 0 0 0 0 0 0 0 0 5 0 5 0 . and 0 5 0 0 0 −5 Solution: These both represent the same state of pure shear stress but with coordinate systems different by a rotation of 45◦ about the x-axis (8 pts.). If the first (left) tensor represents the original coordinate system and the second (right) represents a new coordinate system, then the following direction cosine matrix will transform from the original to new coordinate systems, 1 0 0 p p = 0 1/ 2 1/ 2 p p 0 −1/ 2 1/ 2 ai j , orig such that σnew = a i k a j l σkl . ij 3. Calculate the following for the stress tensor given below in units of MPa. (a) The stress deviator tensor (deviatoric stress tensor). (b) The first invariant of the stress deviator, J 1 . (c) The second invariant of the stress deviator, J 2 . 5 1 3 σ = 1 8 1 MPa 3 1 5 Solution: The Octave program given at the end of this solution shows the calculations that produce the required solutions. First, here is a description of the solutions. (a) To calculate the stress deviator, the hydrostatic stress is first calculated to be σH = 6 MPa. The hydrostatic stress is then subtracted from the diagonal terms of the stress tensor to produce the deviatoric stress tensor. −1 1 3 1 MPa σ= 1 2 3 1 −1 (b) The first invariant of the stress deviator is the trace of its tensor, trσ0 = σ0i i = 0, which is zero. This proves that this is, indeed, the stress deviator. (c) The second invariant of the stress deviator is, J2 ¢ 1¡ (σ1 − σ2 )2 + (σ2 − σ3 )2 + (σ3 − σ1 )2 6 ´ 1³ = (σx − σ y )2 + (σ y − σz )2 + (σz − σx )2 + 6 (τ2x y + τ2y z + τ2xz 6 = 14 MPa2 = This is related to the von Mises effective stress as, p σ = 3 J 2 = 6.48 MPa . Here is the Octave code and output for these calculations. octave:1> s = [5,1,3;1,8,1;3,1,5] s = 5 1 3 1 8 1 3 1 5 octave:2> sh = trace(s)/3 sh = 6 octave:3> sdev = s - sh*eye(3) sdev = -1 1 3 1 2 1 3 1 -1 octave:4> trace(sdev) ans = 0 octave:5> [v,l] = eig(sdev) v = -7.0711e-01 -8.3681e-17 7.0711e-01 5.0000e-01 -7.0711e-01 5.0000e-01 5.0000e-01 7.0711e-01 5.0000e-01 l = Diagonal Matrix -4.00000 0 0 0 0.58579 0 0 0 3.41421 octave:6> sdev1 = l(1,1); sdev2 = l(2,2); sdev3 = l(3,3); octave:7> [sdev1, sdev2, sdev3] ans = 2 -4.00000 0.58579 3.41421 octave:8> j2 = ((sdev1 - sdev2)^2 + (sdev2 - sdev3)^2 + (sdev3 sdev1)^2)/6 j2 = 14.000 octave:9> j2alt = ((sdev(1,1) - sdev(2,2))^2 + (sdev(2,2) sdev(3,3))^2 + (sdev(3,3) - sdev(1,1))^2 + 6*(sdev(1,2)^2 + sdev(2,3)^2 + sdev(1,3)^2))/6 j2alt = 14 4. Our Engineering Library has numerous materials standards available on-line, including the ASTM (American Society for Testing and Materials) standards for mechanical testing. These standards include geometries and dimensions of typical specimens and standards for test conditions to use when measuring particular material properties. Locate the designations and titles of appropriate ASTM standards for the following: (a) Tensile testing of metallic materials (b) Flexural strength testing of ceramics (c) Plane-strain fracture toughness testing of metals (d) Fracture toughness testing of ceramics Remember to log out of your session after you are done so that our University license to the standards web site will be made available for the next user. (You might also check the homework section of the class web page.) Solution: These are examples of the most appropriate ASTM standards. Other standards that may also be appropriate do exist. Thus, this is not an exclusive list. (a) ASTM E 8–08: Standard Test Methods for Tension Testing of Metallic Materials (b) ASTM C 1161–13: Standard Test Method for Flexural Strength of Advanced Ceramics at Ambient Temperature (c) ASTM E 399–12: Standard Test Method for Linear-Elastic Plane-Strain Fracture Toughness KIc of Metallic Materials (d) ASTM C 1421–10b: Standard Test Methods for Determination of Fracture Toughness of Advanced Ceramics at Ambient Temperature 5. Consider the cylindrical rod shown below. It is subjected to deformation with time, t , such that the following displacement field results, ux = 0.1 t x uy = −0.05 t y uz = −0.05 t z as written in component of the displacement vector, u i . (a) Calculate the components of the resulting small-strain tensor. (b) Calculate the components of the resulting Eulerian finite-strain tensor. (c) Plot for 0 ≤ t ≤ 4 the x and y normal strains from both small-strain and finite-strain theories. (d) Calculate the time, t , at which E xx deviates from ²xx by 1%, and calculate both these strains at that point. (e) Describe what is special about this deformation field. (Hint: Consider Poisson’s ratio.) 3 y x Solution: tions. The small-strain and the Eulerian finite-strain tensors are calculated from the following equa- ²i j = Ei j = µ ¶ 1 ∂u i ∂u j + 2 ∂x j ∂x i µ ¶ 1 ∂u i ∂u j ∂u k ∂u k + + 2 ∂x j ∂x i ∂x i ∂x j (a) The components of the small-strain tensor are, ²xx ² y y = ²zz = 0.1 t = −0.05 t All other components are zero. (b) The components of the Eulerian finite-strain tensor are, E xx E y y = E zz = 0.1 t + 0.005 t 2 = −0.05 t + 0.00125 t 2 All other components are zero. (c) Plotting these values, 0.4 Strain Small strain theory Finite strain theory 0.3 εx 0.2 −εy 0.1 0.0 0 1 2 3 4 t parameter (d) The following calculation, E x − ²x = 1% = 0.01 Ex yields t = 0.2020, for which ²x = 0.0202 ≈ 2% and E x = 0.0204. This indicates that, for this strain field, less then 1% error occurs when using the small-strain tensor for strains of less then 2%, which would be the case for most reasonable elastic loadings of engineering structural materials. Note that a similar solution is arrived at using the condition (E x − ²x )/²x = 0.01. Either approach is acceptable. (e) This deformation field conserves volume, i.e. ν = 0.5, when small-strain theory is applied. This can be proved by showing that ²i i = 0. 4 6. Consider the case of an elastically anisotropic crystal of α-Fe. The elastic stiffness constants of this crystal are as follows, in units of GPa. E 〈111〉 E 〈100〉 c 11 c 12 c 44 276 129 237 141 116 The 1, 2 and 3 directions correspond to the edges of the BCC unit cell of iron, and are taken to be the same as the x, y and z directions, respectively, in defining this problem. The following stress is applied to this crystal, in terms of this reference frame, 15 15 0 σi j = 15 15 0 MPa. 0 0 30 (a) Calculate and report the principal stress values and the corresponding principal directions. This is one of the special stress states considered in HW 1. Which is it and why? (b) Use the elastic constants provided to calculate the strain tensor which results from this stress state. Report the strain tensor in the same form as that given above for the stress tensor. (c) Calculate and report the principal strains and the corresponding principal directions. i. Are the principal directions for stress and strain the same? Comment on your result. ii. Are the number of independent principal stresses and strains the same? If not, then why? (d) Calculate and report i. the hydrostatic stress, ii. the stress deviator and iii. the dilatation. Solution: This solution utilizes the Octave program of calculations. First enter the stress tensor and stiffness matrix. Note that stress is given in MPa and stiffness in GPa. Everything is put into units of GPa for these solutions. Then calculate the compliance matrix, which is the inverse of the stiffness matrix. octave:1> stens = [15, 15, 0; 15, 15, 0; 0, 0, 30]*10^-3 stens = 0.015000 0.015000 0.000000 octave:2> octave:3> octave:4> octave:5> c = 237 141 141 0 0 0 0.015000 0.015000 0.000000 0.000000 0.000000 0.030000 c = zeros(6,6); c(1,1) = c(2,2) = c(3,3) = 237; c(1,2) = c(2,1) = c(1,3) = c(3,1) = c(2,3) = c(3,2) = 141; c(4,4) = c(5,5) = c(6,6) = 116; c 141 237 141 0 0 0 141 141 237 0 0 0 0 0 0 116 0 0 0 0 0 0 116 0 0 0 0 0 0 116 octave:6> scomp = inv(c) scomp = 0.0075867 -0.0028300 -0.0028300 0.0000000 0.0000000 0.0000000 -0.0028300 0.0075867 -0.0028300 0.0000000 0.0000000 0.0000000 -0.0028300 -0.0028300 0.0075867 0.0000000 0.0000000 0.0000000 0.0000000 0.0000000 0.0000000 0.0086207 0.0000000 -0.0000000 0.0000000 0.0000000 0.0000000 0.0000000 0.0086207 -0.0000000 5 0.0000000 0.0000000 0.0000000 -0.0000000 -0.0000000 0.0086207 (a) Now calculate the principal values and directions of the stress tensor by solving the eigenvalue problem. octave:7> [vstress, lstress] = eig(stens) vstress = -0.70711 0.70711 0.00000 0.70711 0.70711 0.00000 0.00000 0.00000 1.00000 lstress = Diagonal Matrix 0.000000 0 0 0 0.030000 0 0 0 0.030000 Note that the eigenvectors form a left-handed coordinate system. We can reverse the second eigenvector direction to make a right-handed system, because the sign of the direction is not physically important, i.e.: vstress = -0.70711 0.70711 0.00000 -0.70711 -0.70711 0.00000 0.00000 0.00000 1.00000 Alternatively, the places of two principal directions, and corresponding eigenvalues, could be swapped. For this special case of stress, the eigenvectors are not all unique. The principal direction corresponding to the σ1 = 0 principal stress is fixed, and the other two could be in any orthogonal directions within the plane normal to that direction. You were not expected to provide this level of detail, but it is quite interesting. p p ˆ 2 + y/ ˆ 2 and zˆ0 = z. ˆ The This is a case of balanced biaxial tension in the plane x 0 -z 0 , where xˆ 0 = x/ x i0 coordinates are rotated from x i by 45◦ about the z axis. (b) Calculating the strain tensor requires the following steps. First, put the stress into matrix form. Then multiply that by the compliance matrix to calculate the strain matrix. Finally, convert the strain from matrix to tensor form. Do not forget that the matrix form has the shear strains as engineering values, i.e., shear strains have a factor of two difference between matrix and tensor forms. octave:8> stressmat = [stens(1,1); stens(2,2); stens(3,3); stens(2,3); stens(1,3); stens(1,2)] stressmat = 0.015000 0.015000 0.030000 0.000000 0.000000 0.015000 octave:9> strainmat = scomp*stressmat strainmat = -1.3548e-05 -1.3548e-05 1.4270e-04 6 0.0000e+00 0.0000e+00 1.2931e-04 octave:10> straintens = zeros(3,3); octave:11> straintens(1,1) = strainmat(1); straintens(2,2) = strainmat(2); straintens(3,3) = strainmat(3); octave:12> straintens(2,3) = straintens(3,2) = strainmat(4)/2; octave:13> straintens(1,3) = straintens(3,1) = strainmat(5)/2; octave:14> straintens(1,2) = straintens(2,1) = strainmat(6)/2; octave:15> straintens straintens = -1.3548e-05 6.4655e-05 0.0000e+00 6.4655e-05 -1.3548e-05 0.0000e+00 0.0000e+00 0.0000e+00 1.4270e-04 (c) The principal strains and directions are computed through the eigenvalue problem, just as done for the stress tensor. octave:16> [vstrain, lstrain] = eig(straintens) vstrain = -0.70711 0.70711 0.00000 -0.70711 -0.70711 0.00000 0.00000 0.00000 1.00000 lstrain = Diagonal Matrix -7.8203e-05 0 0 0 5.1107e-05 0 0 0 1.4270e-04 It is clear that the principal directions are the same for both the stress and strain tensors, when comparing both sets of eigenvectors as right-handed systems. Even if one considers the non-uniqueness of the principal directions for stress, the principal directions for both stress and strain can be considered equivalent. This is because the material exhibits orthotropic or higher symmetry. Some answer stating the practical equivalence of the principal directions is needed for this part. The stress tensor has two independent principal values, 0 and 30. The strain tensor, however, has three. The first principal strain is negative, the result of Poisson contraction along that direction, which is not loaded, i.e., zero principal stress for that direction. The second and third principal directions have the same principal stresses, but different principal strains. This is because of elastic anisotropy; the elastic stiffness (and compliance) are different between the second and third principal directions. This results in different principal strains along those directions, despite equal principal stresses. The third principal direction is along the 〈001〉 crystallographic direction, for which E 〈001〉 = 129 GP a. The second principal direction is along the 〈110〉 crystallographic direction, which has an elastic modulus of E 〈110〉 = 214.8 GPa. This is why the strain along the second principal direction is significantly less than that along the third principal direction. (d) These are readily calculated in Octave. The hydrostatic stress is one-third of the trace of the stress tensor. The stress deviator is calculated as usual, and the dilatation is the trace of the strain tensor. octave:17> hydro = trace(stens)/3 hydro = 0.020000 7 octave:18> stressdev = stens - eye(3)*hydro stressdev = -0.005000 0.015000 0.000000 0.015000 -0.005000 0.000000 0.000000 0.000000 0.010000 octave:19> dilatation = trace(straintens) dilatation = 1.1561e-04 8
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