www.drbworld.com Marine Products Auto Cable Cover Belt │ Rubber Fender │ Accessories │ Other Products DRB provides diverse rubber related products such as Power Transmission Belt, Conveyor Belt & System, Rubber Track & Undercarriage System, Construction Material, Seismic Isolation & Vibration Control. With experience gained from more than 65 years of tradition and history, DRB will always work for its customers worldwide. Head office and Plant Yangsan Plant DRB China DRB Slovakia DRB Vietnam DRB America DRB Japan DRB Indonesia Slovakia Seoul Hanoi Qingdao Shanghai Fukuoka Yangsan Busan Hochimin Los Angeles Corporate History 1945 Established Dongil Chemical Works 1966 Incorporated as Dongil Rubber Belt Co., Ltd. 1967 Joint development of vehicular Rubber Products with Hundai Motors 1976 Stock exchanged in Korea Stock Market 1986 Established R&D Center 1987 Started Factory Automation Business 1989 Obtained the Certification of KS Standard for Rubber Fender 1991 Obtained the Certification of KS Standard for Bridge Rubber Bearing Pad 1993 Technical Cooperation with SONNEVILLE INT’L. CORP(Low Vibration System Track) 1995 Obtained ISO9002 (KSA-QA) Certification 1996 Developed Anti-vibration Pad for rail road tracks 1997 Installed Rubber barricade on Dokdo island 2001 Completed implementation of ERP system 2001 Established Qingdao Dongil Rubber Belt Co., Ltd. in China 2003 Recertified from ISO9002 to ISO9001 2003 “The structure jointing method of Safety guard”Patent application 2004 Established Dongil Rubber Belt North America Inc. 2004 Developed PGF for Subways 2004 Obtained ISO14001(environmental) Certification 2005 Established Dongil Rubber Belt Beijing Co., Ltd. in China 2006 Established Dongil Rubber Belt Vietnam Co., Ltd. 2006 Established Hanoi office in Vietnam 2007 Obtained Japan NRB Certification 2008 Established Dongil Rubber Belt Japan Co., Ltd. 2009 Built Vietnam plant 2010 2010 Built Qingdao Dongil Culture Center Contents * 04 Auto Cable Cover Belt 06 Fender System 37 Corner type Fender 38 Accessories 46 Other Products 52 ETC ACCB TTV * DR Auto Cable Cover Belt ACCB which consists of the rubber-woven DHR flexible rubber belt and the reinforced steel cords is the system to protect the cable, installed on the cable trench of the quay. ACCB stands for DOV DCV all kinds of crossing transportation without TV deformation semi-permanently. DCY Drawing & Dimension • Auto Cable Cover Belt No. Description Materials Steel Cord Synthetical Fibers Reinforcing Yarn For Steel Cord Rubber High Carbon Steel Cord Nylon Nylon Special Rubber DRB BP 1 2 3 4 Auto Cable Cover Belt shell allows stress relax and flexibility to be lifted into the vertical position. The fatigue property of auto cover is according to the table. Requirements Remarks No Defect of Use After 250,000 Cycles Fatigue Testing Fatigue Simulation Maintenance ETC Other Products Accessories Corner type D-type Rubber Roller Air, Foam Filled SM Quality 04 D o n g i l R u b b e r B e l t ACCB 390~635 <L> 40 90~160 60 40 60 TTV DR 140~540 A E 3 4 R 0.5 G F D 2 B DOV DCV 1 DHR 200~600 2T TRENCH Auto Cable Cover Belt D E F G L ACCB 295 295 127 15 168 6 9 310 ACCB 360 360 127 15 233 6 9 365 ACCB 395 395 127 15 268 6 9 400 ACCB 420 420 127 15 293 6 9 425 ACCB 440 440 127 15 313 6 9 445 ACCB 500 500 127 15 373 6 9 505 ACCB 550 550 127 15 423 6 9 555 DRB B BP A DCY Dimension Type TV (Unit:mm) We can manufacture various fender performance grade. please consult DRB to get more performance grade information. SM • Accy’s Parts • Protection Cap - It protects for riveting at the intersection 4 STAINLESS STEEL AISI 304 GRADE 22.5 24 INPUT Dir 40-Ø5 RIVETING HOLE (RIVETING) TRENCH D-type Rubber P50X4=200 240 10-Ø5 HOLE 5 19 5 20 75 Corner type P 50X39=1950 ACCB 1995 4 16 25 20 57.5 PART ③ PART ② Roller 17.5 30 STAINLESS STEEL AISI 304 GRADE 100 PART ① 8 10-Ø5 RIVETING HOLE Air, Foam Filled 100 35 15 50 10 5 20 Welding 75 19 5 5 225 19 5 14 PART ③ : FIXING STRIP Other Products Detail of PART ① 10 ETC Detail of PART ③ D o n g i l R u b b e r B e l t Maintenance 05 Accessories JOINT PLATE ACCB TTV * DR TTV Fender TTV Fender used larger vessels. It DHR is also used worldwide for large vessels where there’s excessive difference between the rise and DOV DCV fall of the tide. TTV Fender has a large surface contact area which will absorb TV much energy but will provide a low hull pressure so that the vessel may not be damaged DRB BP DCY during berthing operations. Drawing & Dimension C WD″ A B Roller H H3 Air, Foam Filled SM B D-type Rubber CHAIN 200 L = 2000 550 550 200 P2 P2 P2 P1 P1 A W A P1 P2 W 500 300 900 200 300 800 Maintenance ETC 500 06 D o n g i l R u b b e r B e l t 800 200 A 200 P2 600 P2 Accessories Other Products L = 1500 L = 1000 200 W Corner type W ACCB TTV (Unit:mm) C H3 W A Type 2 375 450 1435 50 B Type 2 525 450 1585 50 C Type 2 675 450 1735 A Type 2 1/2 480 585 B Type 2 1/2 680 C Type 2 1/2 880 A Type 2 1/2 1000H B Type 2 1/2 600H 800H C Type 1000L 1500L 2000L P1 2500L P2 P1 P2 3000L P1 P2 P1 P2 P1 P2 600 600 500 1100 750 1500 1000 1000 1500 1250 1000 750 600 500 1100 750 1500 1000 1000 1500 1250 1000 50 900 600 500 1100 750 1500 1000 1000 1500 1250 1000 1850 65 800 600 500 1100 750 1500 1000 1000 1500 1250 1000 585 2050 65 1000 600 500 1100 750 1500 1000 1000 1500 1250 1000 585 2250 65 1200 600 500 1100 750 1500 1000 1000 1500 1250 1000 605 685 2175 70 1000 600 500 1100 750 1500 1000 1000 1500 1250 1000 855 685 2425 70 1250 600 500 1100 750 1500 1000 1000 1500 1250 1000 2 1/2 1102 2675 70 1500 600 500 1100 750 1500 1000 1000 1500 1250 1000 3 745 880 2735 95 1300 600 500 1100 750 1500 1000 1000 1500 1250 1000 1300H B Type 3 1070 880 3060 95 1625 600 500 1100 750 1500 1000 1000 1500 1250 1000 C Type 3 1395 880 3385 95 1950 600 500 1100 750 1500 1000 1000 1500 1250 1000 100 1600 600 500 550 900 800 800 700 900 900 900 100 2000 600 500 550 900 800 800 700 900 900 900 C Type 3 1600 1100 4100 100 2400 600 500 550 900 800 800 700 900 900 900 A Type 3 900 1200 3600 110 1800 600 500 550 900 800 800 700 900 900 900 1800H B Type 3 1350 1200 4050 110 2250 600 500 550 900 800 800 700 900 900 900 C Type 3 1800 1200 4500 110 2700 600 500 550 900 800 800 700 900 900 900 A Type 3 1150 1300 4050 125 2000 600 500 550 900 800 800 700 900 900 900 2000H B Type 3 1650 1300 4550 125 2500 600 500 550 900 800 800 700 900 900 900 C Type 3 2150 1300 5050 125 3000 600 500 550 900 800 800 700 900 900 900 A Type 3 1560 1500 4860 140 2500 600 900 600 1500 2250H B Type 3 2185 1500 5485 140 3125 600 900 600 1500 C Type 3 2810 1500 6110 140 3750 600 900 600 1500 3 1560 1500 4860 140 2500 600 900 600 1500 3 2185 1500 5485 140 3125 600 900 600 1500 C Type 3 2810 1500 6110 140 3750 600 900 600 1500 Corner type L = 3000 L = 2500 200 P2 700 P2 P1 W A P2 P1 W 900 900 350 150 900 900 900 Other Products 350 A 700 P2 700 Accessories 200 D-type Rubber We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Roller A Type 2500H B Type Air, Foam Filled 1100 3300 1200 1100 3700 SM 800 3 DRB 3 BP A Type 1600H B Type DCY 685 A Type TV B DOV DCV A DHR WD” Height DR Dimension 150 ETC D o n g i l R u b b e r B e l t Maintenance 07 ACCB 240.0 240.0 TTV Fender 1000H×1000L RF RH RM RL EA 120.0 120.0 80.0 80.0 40.0 40.0 DCY BP DRB Energy Absorption(ton-m) 160.0 Reaction Force(ton) 160.0 TV DHR 200.0 200.0 DOV DCV DR TTV Performance Curve & Table 0.0 0.0 0 5 10 15 20 25 30 35 40 45 50 55 60 SM Deflection(%) D-type Rubber Roller Air, Foam Filled (Unit:mm) Size RS RH RM RL 800H 1000H 1300H 1600H 1800H 2000H 2250H 2500H RF(ton) 65.0 86.7 108.5 141.0 173.5 196.8 216.9 251.4 274.5 EA(ton-m) 17.7 31.3 49.0 82.9 125.5 167.0 196.0 248.6 309.2 RF(ton) 56.9 75.9 94.9 123.4 151.8 172.2 189.8 220 240.2 EA(ton-m) 15.5 27.4 42.9 72.5 109.8 146.1 171.5 217.5 270.5 RF(ton) 43.8 58.4 73 94.9 116.8 132.3 146 165.3 181.3 EA(ton-m) 11.9 21.1 33 55.8 84.5 112.4 132 160.2 205.2 RF(ton) 30.7 40.9 51.1 66.4 81.8 92.6 102.2 119.2 128.6 EA(ton-m) 8.3 14.8 23.1 39.1 59.2 78.6 92.4 121.4 141.5 -Deflection: 57.5% -Tolerance:10% -RF:Reaction Force -EA:Energy Absorption -Length:1000mm We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Maintenance ETC Other Products Accessories Corner type 600H Performance 08 D o n g i l R u b b e r B e l t ACCB TTV Modeling & Program Analysis DR DHR DOV DCV TV DCY BP DRB Program Analysis Modeling SM Air, Foam Filled Roller D-type Rubber Corner type Accessories Other Products ETC B e l t R u b b e r D o n g i l Maintenance 09 ACCB TTV DR Assembly of TTV Fender • Vertical Installation ❼ ❺ DHR ❻ ❸ ❹ ❷ ❾ ❻ ❶ ❽ • Horizontal ❶ ❸ Air, Foam Filled SM DRB BP DCY TV DOV DCV ❻ ❹ ❷ Corner type No. Accessories D-type Rubber Roller ❼ 2 1 Maintenance ETC Other Products 3 4 5 6 7 8 9 ❾ ❽ ❺ 10 D o n g i l R u b b e r B e l t Major ltems for an Assembly Fender Body Resin Plug and Anchor Bolt Protector Panel Horizontal Chain Suspension Chain Shear Chain U-Anchor Head Bolt Resin Pad ACCB * TTV DR Fender DR DR type Fender is a cylindrical elastomeric section with steel mount-ing plates DHR permanently bonded to the main column during vulcanization. Under axial loading, the contoured profile of the cylinder DOV DCV buckles radially. This controlled, multidirectional dispersion of energy combines TV the high absorptive efficiency of the buckling column with the strengthextending characteristics of a stable DCY geometric shape-high energy absorption and low reaction force as distinguished features. BP In addition, DR Fenders can be fitted with frontal frames to obtain wide contact area with the vessel, reducing pressure against DRB the vessel hulls as much as required. SM Air, Foam Filled (Unit:mm) Dimensions N dø T B A WD” d N= DR500H 1 25 650 550 4 32 DR650H 11/8 25 870 730 4 39 DR800H 11/4 30 1050 900 6 40 DR1000H 11/2 35 1300 1100 6 47 DR1200H 13/4 40 1550 1350 6 53 DR1400H 2 42 1800 1600 6 61 DR1600H 2 45 2000 1800 8 61 DR1700H 21/4 50 2100 1900 8 66 DR2000H 21/2 50 2450 2250 8 74 DR2250H 21/2 65 2750 2500 10 74 DR2500H 21/2 70 2950 2700 10 74 Other Products Bø Accessories Aø Corner type T D-type Rubber WD” Height H Roller Drawing & Dimension We can manufacture various fender performance grade. Anchor Position please consult DRB to get more performance grade information. D o n g i l R u b b e r B e l t Maintenance 11 ETC Side ACCB • Performance Curve 100 DR Fender 1000H RF 90 Reaction Force(ton) RH RM EA 90 RL 80 80 70 70 60 60 50 50 40 40 30 30 20 20 10 10 DRB BP DCY TV DOV DCV DHR 100 Energy Absorption(ton-m) TTV DR Performance Curve & Table 0 0 0 10 20 30 40 60 50 SM Deflection(%) D-type Rubber Roller Air, Foam Filled (Unit:mm) Size RS RH RM RL 650H 800H 1000H 1200H 1400H 1600H 1700H 2000H 2250H 2500H RF(ton) 21.6 35.1 55.0 87.8 126.4 172.0 222.3 253.9 351.0 493.7 610.7 EA(ton-m) 4.1 9.4 17.0 38.6 70.2 108.8 158.0 189.5 308.9 489.1 670.4 RF(ton) 18.5 30 47 75 108 147 190 217 300 422 522 EA(ton-m) 3.5 8 14.5 33 60 93 135 162 264 418 573 RF(ton) 14.5 24 36 58 82 112 148 167 231 325 401 EA(ton-m) 2.7 7 11 25.5 47 74 104 125 203 321 441 RF(ton) 8.8 16.1 21.5 35 52 73 91 103 142 212 263 EA(ton-m) 1.6 3.6 6.8 15.5 22 36 64 77 125 210 288 -Deflection: 52.5% -Tolerance:10% -RF:Reaction Force -EA:Energy Absorption We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Maintenance ETC Other Products Accessories Corner type 500H Performance 12 D o n g i l R u b b e r B e l t ACCB TTV DR DHR DOV DCV TV DCY BP DRB SM Air, Foam Filled Roller D-type Rubber Corner type Accessories Other Products ETC B e l t R u b b e r D o n g i l Maintenance 13 TTV ACCB • Single unit A WHARF DOV DCV B DHR DR Assembly of DR Fender (Unit:mm) TV Fender Size Standard maximum face pressure(ton/㎡) R800H R1000H R1200H R1400H R1600H R2000H R2500H R3000H A×B A×B A×B A×B A×B A×B A×B A×B DCY Rubber grade 30 RH 1.57×1.34 2.28×2.05 2.30×2.80 3.02×3.16 3.31×3.00 3.90×4.20 5.30×5.20 6.01×5.65 25 1.57×1.64 2.28×2.36 2.30×3.11 3.34×3.16 3.31×3.30 4.21×4.20 5.61×5.51 6.46×6.10 20 1.57×1.95 2.59×2.36 2.60×3.41 3.64×3.46 3.61×3.61 4.51×4.81 5.91×6.12 6.92×7.01 BP 30 1.57×1.64 1.98×2.05 2.02×2.50 2.73×2.85 3.00×2.69 3.60×3.59 4.69×4.90 5.55×5.10 RM 25 1.57×1.34 2.28×2.05 2.30×2.50 3.00×2.85 3.00×3.00 3.90×3.90 5.00×5.20 6.01×5.65 DRB 20 1.57×1.64 2.28×2.36 2.60×2.80 3.34×3.16 3.31×3.30 4.21×4.20 5.30×5.51 6.46×6.10 30 1.30×13.4 1.98×1.95 2.02×2.44 2.73×2.67 2.74×2.69 3.29×3.29 4.39×4.59 5.10×5.19 RL 25 1.30×1.64 1.98×2.05 2.02×2.50 2.73×2.85 3.00×2.69 3.60×3.59 4.69×4.90 5.55×5.10 SM 20 1.30×1.64 1.98×2.36 2.30×2.50 3.00×2.85 3.00×3.30 3.90×3.90 5.00×5.20 6.01×5.65 • Two units horizontally Air, Foam Filled A S Roller B WHARF Fender Size R800H Standard maximum face pressure(ton/㎡) A×B R1000H S A×B R1200H S A×B R1400H A×B S R1600H A×B S Maintenance R2000H S A×B S Rubber grade RH RM RL 30 2.69×2.35 1.15 2.89×2.59 1.50 3.65×2.30 1.9 4.74×3.31 2.20 5.70×3.00 2.40 6.90×4.20 3.00 25 3.00×2.35 1.15 3.20×2.59 1.50 3.65×2.60 1.9 5.35×3.30 2.20 6.01×3.30 2.40 7.51×4.51 3.00 20 3.00×2.66 1.15 3.20×2.98 1.50 3.96×2.91 2.0 5.35×3.91 2.20 6.01×3.91 2.40 8.12×4.81 3.20 30 2.69×2.05 1.15 2.89×2.28 1.50 3.65×2.07 1.9 4.72×3.00 2.20 5.40×2.69 2.40 6.90×3.59 3.00 25 3.00×2.05 1.15 3.20×2.28 1.50 3.65×2.30 1.9 5.05×3.00 2.20 5.40×3.00 2.40 6.90×3.90 3.00 20 3.00×2.35 1.15 3.20×2.59 1.50 3.65×2.60 1.9 5.35×3.31 2.20 5.70×3.30 2.40 7.21×4.51 3.00 30 2.65×2.05 1.15 2.89×2.14 1.50 3.44×2.07 1.9 4.72×2.85 2.20 5.44×2.66 2.40 6.78×4.29 3.00 25 2.65×2.05 1.15 2.84×2.28 1.50 3.44×2.07 1.9 4.74×2.85 2.20 5.44×2.69 2.40 6.90×3.59 3.00 20 3.00×2.05 1.15 3.20×2.28 1.50 365×2.30 1.9 5.05×3.00 2.20 5.11×3.00 2.40 6.87×3.90 3.00 ETC Other Products Accessories Corner type D-type Rubber (Unit:mm) 14 D o n g i l R u b b e r B e l t ACCB TTV •Two units vertically A DR S B WHARF DHR (Unit:mm) R800H Standard maximum face pressure(ton/㎡) A×B R1000H A×B S R1200H A×B S R1400H S A×B R1600H A×B S DOV DCV Fender Size R2000H A×B S S RH 23.5×26.9 1.15 2.59×2.89 1.50 2.30×3.65 1.90 3.31×4.74 2.20 3.00×5.70 2.40 4.20×6.90 3.00 25 23.5×3.00 1.15 2.59×3.20 1.50 2.60×3.65 1.90 3.31×5.35 2.20 3.30×6.01 2.40 4.51×7.51 3.00 20 2.66×3.00 1.20 2.89×3.20 1.50 2.91×3.96 1.90 3.91×5.35 2.20 3.91×6.01 2.40 4.81×8.12 3.20 30 2.05×2.69 1.15 2.28×2.89 1.50 2.07×3.65 1.90 3.00×4.72 2.20 2.69×5.40 2.40 3.59×6.90 3.00 25 2.05×3.00 1.15 2.28×3.20 1.50 2.30×3.65 1.90 3.00×5.05 2.20 3.00×5.40 2.40 3.90×6.90 3.00 20 2.35×3.00 1.15 2.59×3.20 1.50 2.60×3.65 1.90 3.31×5.35 2.20 3.30×5.70 2.40 4.51×7.21 3.00 30 2.05×2.65 1.15 2.14×2.89 1.50 2.07×3.44 1.90 2.85×4.72 2.20 2.66×5.44 2.40 4.29×6.78 3.00 25 2.05×2.65 1.15 2.28×2.84 1.50 2.07×3.44 1.90 2.85×4.74 2.20 2.69×5.44 2.40 3.59×6.90 3.00 20 2.05×3.00 1.15 2.28×3.20 1.50 2.30×3.65 1.90 3.00×5.05 2.20 3.00×5.44 2.40 3.90×6.87 3.00 BP RL 30 DCY RM TV Rubber grade DRB S : Spacing for installation • Four units (two horizontally, two vertically) SM A S1 Air, Foam Filled B S2 WHARF Fender Size R800H A×B S1×S2 R1200H S1×S2 A×B A×B S1×S2 R1400H A×B S1×S2 D-type Rubber Standard maximum face pressure(ton/㎡) R1000H Roller (Unit:mm) Rubber grade RH 4.60×4.48 1.90×1.90 5.52×5.09 2.20×2.20 25 3.61×3.90 1.15×1.15 4.61×4.20 1.60×1.60 4.91×4.78 1.90×1.90 5.82×5.70 2.20×2.20 30 3.30×3.47 1.15×1.15 4.00×3.75 1.50×2.50 4.39×4.17 1.90×1.90 5.19×4.99 2.20×2.20 RM 25 3.30×3.60 1.15×1.15 4.00×3.90 1.50×1.50 4.50×4.17 1.90×1.90 5.21×5.09 2.20×2.20 30 3.26×3.47 1.15×1.15 3.95×3.79 1.50×1.50 4.39×4.17 1.90×1.90 5.20×4.99 2.20×2.20 RL 25 3.30×3.47 1.15×1.15 3.95×3.79 1.50×1.50 4.39×4.17 1.90×1.90 5.19×4.99 2.20×2.20 Other Products 20 3.61×3.90 1.15×1.15 4.31×4.20 1.50×1.50 4.91×4.48 1.90×1.90 5.80×5.39 2.20×2.20 Accessories 20 3.91×4.21 1.20×1.20 4.92×4.51 1.60×1.60 5.21×5.09 2.00×2.00 6.43×6.00 2.20×2.20 Corner type 30 3.61×3.60 1.15×1.15 4.31×3.90 1.50×1.50 20 3.30×3.60 1.15×1.15 4.00×3.90 1.50×1.50 4.50×4.17 1.90×1.90 5.21×5.09 2.20×2.20 ETC S1&S2 : Spacing for installation D o n g i l R u b b e r B e l t Maintenance 15 ACCB TTV • Table of Major Accessories DRB BP DCY TV DOV DCV DHR DR No. Parts Purpose 1 Fender Absorption of ship berthing energy 2 Anchor & Anchor Bolt Fixing the fender to a dolphin, a pier, or a wharf 3 Protector Panel Protecting the hull of the vessel 4 Resin Pad Reducing the friction coefficient & protecting the hull of the vessel 5 Horizontal Chain Hold the panel to keep it vertical 6 Suspension Chain Hold the weight of the protector panel 7 Shear Chain Restraining the shearing deflection of the fender system in case of accident 8 U-Anchor Holds chains to the concrete structure 9 Head Bolt Holds the protector panel to the fender body • Materials & Standards No. 1 Accessories Parts Material Grade Standard Corresponding Standard Anchor Anchor Bolt Synthetic Resin - KS D 3503 (Resin, J, I type) Pin Washer Rolled Steel or SS400(Zn- ASTM A 36 Stainless Steel Galvanized) SM STS304(316) D-type Rubber Roller Air, Foam Filled 2 Protector Panel Rolled Steel Protector Panel Bolt Rolled Steel SS400 KS D 3503 With Relative Parts Nut Rolled Steel (Zn-Galvanized) ASTM A 36 Washer Rolled Steel Fender Top (HDPE & UHMW) 3 Fender Top 4 Chain Horizontal Chain Steel Bars for Chain SBC490 or SBC690 KS D 3504 5 Chain Suspension Chain Steel Bars for Chain SBC490 or SBC690 KS D 3504 6 Chain Shear Chain Steel Bars for Chain SBC490 or SBC690 KS D 3504 Rolled Steel or 7 U-Anchor U-Anchor Stainless Steel SS400(ZnGalvanized) Maintenance ETC Other Products Accessories Corner type STS304(316) 16 D o n g i l R u b b e r B e l t KS D 3503 ASTM A 36 ACCB TTV DR DHR DOV DCV TV DCY BP DRB SM Air, Foam Filled Roller D-type Rubber Corner type Accessories Other Products ETC B e l t R u b b e r D o n g i l Maintenance 17 ACCB TTV • Chain Construction DR SHACKLE COMMON LINK END LINK LUG U-BOLT ENLARGED LINK END LINK U-ANCHOR L5 L3 L2 L1 L1 3 L2 L3 6 Frame side 4 2 1 3 DOV DCV 2 5 DHR ENLARGED LINK L4 Wharf side TV L Material Diameter Length Remarks Common Link Steel Bar for Chain ø1 L1=ø1X4.0 Zn-Galvanized Enlarged Link Steel Bar for Chain ø2=ø1X1.1 L2=ø1X4.3 Zn-Galvanized End Link Steel Bar for Chain ø3=ø1X1.2 L3=ø1X4.35 Zn-Galvanized Shackle Steel Bar for Chain ø4=ø1X1.3 L4=ø1X5.5 Zn-Galvanized U-Bolt SS400(Zn-Galvanized) ø5=ø1X1.3 L5=Variable - U-Anchor or STS304(316) ø6=ø1X1.5 Variable - DRB BP DCY Item Class 1 Class 2 Class 3 Min. Weight per 1m.Chain(kg) Proof test load(ton) Breaking test load(ton) Proof test load(ton) Breaking test load(ton) Proof test load(ton) 12.5 - - 9.40 6.72 - - 3.422 14.0 8.40 5.88 11.77 8.40 - - 4.292 16.0 10.94 7.66 15.31 10.94 - - 5.606 17.5 13.04 9.13 18.26 13.04 - - 6.707 19.0 15.34 10.74 21.47 15.34 - - 7.906 20.5 17.80 12.47 24.93 17.80 - - 9.203 22.0 20.44 14.31 28.62 20.44 - - 10.600 24.0 24.24 16.97 33.93 24.24 - - 12.610 26.0 28.34 19.84 39.67 28.34 - - 14.800 28.0 32.74 22.92 45.84 32.74 - - 17.170 30.0 37.45 26.20 52.40 37.45 - - 19.710 32.0 42.45 29.70 59.40 42.45 - - 22.430 34.0 47.70 33.40 66.80 47.70 - - 25.320 36.0 53.30 37.30 74.60 53.30 - - 28.380 38.0 59.15 41.40 82.80 59.15 - - 31.620 40.0 65.28 45.70 91.40 65.28 130.55 91.40 35.040 42.0 71.70 50.20 100.35 71.70 143.40 100.35 38.630 44.0 78.35 54.85 109.70 78.35 156.75 109.70 42.400 Maintenance ETC Corner type D-type Rubber Roller Air, Foam Filled Breaking test load(ton) Accessories Normal Dia.(mm) Other Products SM • Proof Load 18 D o n g i l R u b b e r B e l t ACCB TTV Class 1 Class 2 Class 3 Min. Weight per 1m.Chain(kg) 85.30 170.65 119.45 46.340 129.55 92.55 185.05 129.50 50.460 50.0 100.00 70.00 140.00 100.00 200.00 140.00 54.750 52.0 107.75 75.40 150.80 107.75 215.45 150.80 59.220 54.0 115.70 81.00 162.00 115.70 231.40 162.00 63.860 56.0 123.95 86.75 173.50 123.95 247.85 173.50 68.680 58.0 132.40 92.70 185.35 132.40 264.80 185.35 73.670 60.0 141.10 98.80 197.55 141.10 282.25 197.65 78.840 62.0 150.05 105.05 210.10 150.05 300.15 210.10 84.180 64.0 159.25 111.50 222.95 159.25 318.50 222.15 89.700 66.0 168.65 118.05 236.15 168.65 337.35 236.15 95.400 68.0 178.30 124.80 249.60 178.30 356.60 249.60 101.300 70.0 188.15 131.70 263.40 188.15 376.30 263.40 107.300 73.0 203.35 142.35 284.70 203.35 406.70 284.70 116.700 76.0 219.05 153.35 306.65 219.05 438.05 306.65 126.500 78.0 229.75 160.80 321.60 229.75 459.45 321.60 133.200 81.0 246.15 172.30 344.65 246.15 429.35 344.65 143.700 84.0 263.05 184.15 368.25 263.05 526.10 368.25 154.500 87.0 280.35 196.25 392.50 280.35 560.70 392.50 165.800 90.0 298.10 208.65 417.30 298.10 595.15 417.30 177.400 92.0 310.10 217.10 434.15 310.10 620.25 434.15 185.400 95.0 328.50 229.95 459.90 328.50 657.00 459.90 197.600 98.0 347.30 243.10 486.20 347.30 694.55 486.20 210.300 100.0 360.00 252.00 504.00 360.00 720.00 504.00 219.000 102.0 372.90 261.00 522.05 372.90 745.75 522.05 227.800 105.0 392.50 274.75 549.50 392.50 785.00 549.50 241.400 108.0 412.45 288.70 577.40 412.45 842.85 577.40 255.400 111.0 432.70 302.90 605.80 432.70 865.45 605.80 269.800 114.0 453.30 317.30 634.60 453.30 906.60 634.60 284.600 117.0 - - 663.85 474.20 948.35 663.85 299.800 120.0 - - 693.50 495.35 990.70 693.50 315.400 D-type Rubber 119.45 64.75 Roller 59.70 92.55 Air, Foam Filled 85.30 48.0 SM 46.0 DRB Proof test load(ton) BP Breaking test load(ton) DCY Proof test load(ton) TV Breaking test load(ton) DOV DCV Proof test load(ton) DHR Breaking test load(ton) DR Normal Dia.(mm) Corner type Accessories Other Products ETC D o n g i l R u b b e r B e l t Maintenance 19 ACCB TTV * DR DHR Fender Dong-il Hyper Reel (DHR) fender is the latest model of "reel (or cell) DHR type" fender. It has excellent energy absorption capacity with low reaction force. The conical shape is more stable and robust under axial, shear and DOV DCV angular loading than traditional system fender. It is ideal for berths TV where large berthing angles and heavy impacts. DCY Drawing & Dimension N-ØE O.D. ØA P.C.D. ØB Air, Foam Filled SM O.D. ØD P.C.D. ØC DRB BP N-ØF T (Unit:mm) H (HEIGHT) O.D ØA P.C.D ØB P.C.D ØC O.D ØD N-ØE (HOLE) N-ØE (BOLT) T 600H 600 960 875 515 590 4-30 4-M24 30 800H 800 1280 1165 685 785 6-38 6-M30 35 900 1440 1313 770 885 6-38 6-M30 35 1000 1600 1460 885 980 6-44 6-M36 35 1150H 1150 1850 1550 990 1130 6-50 6-M42 40 1200H 1200 1920 1750 1025 1175 8-50 8-M42 40 1300H 1300 2080 1900 1100 1275 8-60 8-M48 40 1400H 1400 2240 2040 1195 1370 8-60 8-M48 50 1600H 1600 2560 2335 1365 1570 8-60 8-M48 60 1800H 1800 2880 2625 1540 1765 10-70 10-M56 60 2000H 2000 3200 2920 1710 1955 10-70 10-M56 90 Maintenance ETC 900H 1000H Accessories FENDER Other Products Corner type D-type Rubber Roller H 20 D o n g i l R u b b e r B e l t ACCB TTV Performance Curve & Intermediate Deflection Table • Performance Curve DR 120 RF EA DHR DHR Fender 80 80 70 70 60 60 50 50 40 40 30 30 20 20 10 0 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 SM Deflection(%) 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 72 75 E(%) 0 1.6 5.8 12 19 27 36 44 53 60 68 75 82 89 96 100 105 R(%) 0 35 62 81 92 98 100 98 94 90 85 82 82 85 94 100 110 Size 1150H 1200H 1300H 1400H 1600H 1800H 2000H RF(ton) 45.6 81 102 126 166 182 213 247 322 409 500 EA(ton-m) 14.5 34.2 48.8 66.5 101 115 145 182 275 390 533 RH RF(ton) 40.3 71.6 90.4 111 147 161 188 218 285 360 442 EA(ton-m) 12.8 30.3 43.2 59 89 102 128 162 242 345 472 RM RF(ton) 35 62.2 78.7 96.7 127 139 163 189 247 311 383 EA(ton-m) 11 26.4 37.6 51 77.8 88 111 141 209 299 411 RL RF(ton) 24.3 43.3 55 67 88 96 107 131 172 216 265 EA(ton-m) 7.7 18.3 26.5 35.5 54 62 78 98 146 209 284 -Rated Deflection : 72%, Maximum Deflection : 75% RF : Reaction Force (tonf), EA : Energy Absorption (tonf-m), Performance Tolerance : ± 10% Other Products 1000H Accessories 900H Corner type 800H D-type Rubber 600H Roller (Unit:mm) Air, Foam Filled D(%) Performance DRB 10 RS Energy (% of Rated) 90 BP 90 DCY 100 TV 100 DOV DCV Reaction Force (% of Rated) 110 All Reaction Force (RF) , Energy Absorption (EA) values are at 72% Rated Deflection We can manufacture various fender performance grade. please consult DRB to get more performance grade information. ETC D o n g i l R u b b e r B e l t Maintenance 21 ACCB TTV * DR DOV Fender DOV Fender is easy to install and it is used to TV DOV DCV DHR protect the large scale quays. DCY Drawing & Dimension SM B DRB A T BP WD” Q DETAIL “L” Q P W Roller H Air, Foam Filled “L” D-type Rubber Q P (Unit:mm) Dimensions Accessories Corner type Height 150H 200H 1000L P Q 1500L P Q 2000L P Q 2500L P Q Maintenance 3000L P Q 3500L Q P WD” A B C T W 7/8 240 300 96 17 97.5 855 110 675X2 112.5 620X3 107.5 785X3 118 715X4 107.5 671X5 110 1 130 860 120 680X2 120 620X3 120 785X3 122.5 715X4 120 672X5 120 162.5 865 130 680X2 132.5 620X3 132.5 790X3 127.5 715X4 132.5 673X5 130 320 400 128 17 250H 11/8 410 500 160 22 300H 11/4 490 600 192 23 195 870 140 685X2 140 625X3 137.5 790X3 140 715X4 145 674X5 140 400H 11/2 670 800 256 31 260 900 150 700X2 150 635X3 147.5 800X3 150 725X4 150 - - 500H 13/4 840 1000 320 34 330 930 160 715X2 160 645X3 157.5 810X3 160 730X4 165 - - 1010 1200 384 40 395 960 170 730X2 170 655X3 167.5 820X3 170 740X4 170 - - 800H 21/2 1340 1600 512 45 525 1400 180 770X2 180 680X3 180 845X3 182.5 760X4 180 - - 1000H 21/2 1680 2000 640 49 655 1100 200 800X2 200 700X3 200 865X3 202.5 775X4 200 900X4 200 600H 2 ETC Other Products C Q 22 D o n g i l R u b b e r B e l t ACCB TTV Performance Curve & Table • Performance Curve DR 130 130 RF 120 EA 90 90 80 80 70 70 60 60 50 50 40 40 30 30 20 20 BP 100 DCY 100 TV 110 DOV DCV 110 Energy Absorption(ton-m) DOV Fender 1000H×1000L RH RM RL DHR Reaction Force(ton) 120 10 0 0 0 5 10 15 20 25 30 35 40 45 DRB 10 50 SM Deflection(%) (Unit:mm) 500H 600H 800H 1000H RS RF(ton) 17.1 25.7 34.2 42.8 51.3 68.4 85.5 EA(ton-m) 1.1 2.6 4.7 7.2 10.4 18.5 29.0 RH RF(ton) 15 22.5 30 37.5 45 60 75 EA(ton-m) 1 2.3 4.1 6.3 9.1 16.2 25.4 RM RF(ton) 11.5 17 22.5 28 34 45 56 EA(ton-m) 0.8 1.7 3 4.8 6.8 12.1 19 RL RF(ton) 7.5 11.5 15 19 22.5 30 37.5 EA(ton-m) 0.5 1.1 2 3.2 4.6 8.1 13.7 -Deflection: 45% -Tolerance: ±10% - RF: Reaction Force - EA: Energy Absorption -Length:1000mm We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Corner type 400H D-type Rubber 300H Roller 200H Air, Foam Filled Size Performance Accessories Other Products ETC D o n g i l R u b b e r B e l t Maintenance 23 ACCB TTV * DR DCV Fender DCV Fender provides the stabilized performance and easy DHR installation, maintenance properties. It has a high energy Drawing & Dimension WD” B A C SM DRB W BP DCY TV DOV DCV absorption ability and gives low reaction force. P2 Q P1 P2 Q T Air, Foam Filled H D-type Rubber Roller L P1 Maintenance ETC Other Products Accessories Corner type (Unit:mm) Dimensions WD” A B C T W 200H 1 350 445 250 25 125 300H 1 1/4 530 645 375 35 188 400H 1 1/2 710 840 500 40 250 500H 1 3/4 860 1000 625 40 315 600H 2 1050 1210 750 50 375 800H 2 1/2 1350 1550 1000 60 500 1000H 2 1/2 1600 1800 1250 65 625 Height We can manufacture various fender performance grade. please consult DRB to get more performance grade information. 24 D o n g i l R u b b e r B e l t ACCB (Unit:mm) P1 2000L P2 Q P1 2500L P2 Q P1 P2 Q P1 3500L P2 Q 200H 555 70 805 70 900 605 70 900 855 70 900X2 655 70 900X2 905 70 300H 600 75 850 75 1000 600 75 1000 850 75 1000X2 600 75 1000X2 850 75 400H 640 85 890 85 1200 540 85 1200 790 85 1200X2 440 85 1200X2 690 85 675 100 1000 925 100 1000X2 675 100 1000X2 925 100 675 100 925 100 1000 600H 710 115 960 115 1020 700 115 1020 950 115 1020X2 690 115 1020X2 940 115 800H 670 130 920 130 1050 645 130 1050 895 130 1050X2 620 130 1050X2 870 130 1000H 700 150 950 150 1200 600 150 1200 850 150 1200X2 500 150 1200X2 750 150 We can manufacture various fender performance grade. please consult DRB to get more performance grade information. DOV DCV 500H DHR 1500L P2 Q DR 1000L P2 Q Height 3000L TTV Dimensions Performance Table Size 300H 400H 500H 600H 800H 1000H RS RF(ton) 17.1 25.7 34.2 42.8 51.3 68.4 85.5 EA(ton-m) 1.1 2.6 4.7 7.2 10.4 18.5 29.0 RH RF(ton) 15.0 22.5 30.0 37.5 45.0 60.0 75.0 2.3 4.1 6.3 9.1 16.2 25.4 11.5 17.0 22.5 28.0 34.0 45.0 56.0 EA(ton-m) 0.8 1.7 3.0 4.8 6.8 12.1 19.0 RF(ton) 7.5 11.5 15.0 19.0 22.5 30.0 37.5 EA(ton-m) 0.5 1.1 2.0 3.2 4.6 8.1 13.7 DRB RL 1.0 RF(ton) BP RM EA(ton-m) DCY 200H Performance TV (Unit:mm) -Deflection: 45% -Tolerance: ±10% - RF: Reaction Force - EA: Energy Absorption -Length:1000mm SM We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Grey Blue Yellow Blue Yellow D-type Rubber Pad Coupling Type Roller Dark Red Air, Foam Filled Face Color Type Corner type Grey Accessories Dark Red All Color Type Other Products Dark Red Grey ETC D o n g i l R u b b e r B e l t Maintenance 25 ACCB TV Fender DR TTV * TV Fender is designed to increase the energy DHR absorption ability about 15%, compared with the other types of fender with same size and rubber DOV DCV grade. The compression capacity increases from 45% up to 52.5% through the most suitable design. TV Fender is easy to install and replace as the same as DOV Fender's bolt. Maintenance ETC Other Products Accessories Corner type D-type Rubber Roller Air, Foam Filled SM DRB BP DCY TV specification of the anchor bolt for TV Fender is 26 D o n g i l R u b b e r B e l t ACCB TTV Drawing & Dimension B DHR DOV DCV WD” A DR P Q TV W Q C DCY Q P H Q T BP (Unit:mm) Dimension 2000L P Q 2500L P Q 3000L P Q A B C T W 7/8 240 300 96 17 120 855 110 675X2 112.5 620X3 107.5 785X3 200H 1 320 400 128 17 160 860 120 680X2 250H 11/8 410 500 160 22 200 865 130 680X2 132.5 620X3 132.5 790X3 127.5 715X4 132.5 300H 11/4 490 600 192 23 240 870 140 685X2 140 625X3 137.5 790X3 140 715X4 145 400H 11/2 670 800 256 28 320 900 150 700X2 150 635X3 147.5 800X3 150 725X4 150 500H 13/4 840 1000 320 32 400 930 160 715X2 160 645X3 157.5 810X3 160 730X4 165 600H 2 1010 1200 384 40 480 960 170 730X2 170 655X3 167.5 820X3 170 740X4 170 800H 21/2 1340 1600 512 43 640 1040 180 770X2 180 680X3 180 845X3 182.5 760X4 180 1000H 21/2 1680 2000 640 49 800 1100 200 800X2 200 700X3 200 775X3 150H 120 620X3 120 110 715X4 107.5 780X3 122.5 715X4 120 Air, Foam Filled Roller 865X4 202.5 SM 200 DRB 1500L P Q 1000L P Q WD” Height We can manufacture various fender performance grade. please consult DRB to get more performance grade information. (Unit:mm) Size 300H 400H 500H 600H 800H 1000H RS RF(ton) 16.5 21.0 27.0 33.0 43.5 54.0 64.5 87.0 108.0 EA(ton-m) 0.9 1.65 2.7 3.9 6.9 10.8 15.6 27.7 43.5 RH RF(ton) 12.0 17.0 21.0 25.0 33.0 42.0 50.0 66.0 83.0 EA(ton-m) 0.7 1.3 2.1 3.0 5.3 8.3 12.0 21.4 33.4 RM RF(ton) 11.0 14.0 18.0 22.0 29.0 36.0 43.0 58.0 72.0 EA(ton-m) 0.6 1.1 1.8 2.6 4.6 7.2 10.4 18.5 29.0 RL RF(ton) 9.0 12.0 15.0 17.0 23.0 29.0 35.0 46.0 58.0 EA(ton-m) 0.5 0.9 1.4 2.1 3.7 5.8 8.3 14.8 23.1 We can manufacture various fender performance grade. please consult DRB to get more performance grade information. D o n g i l R u b b e r B e l t Maintenance 27 ETC - RF:Reaction(ton) -EA:Energy Absorption(ton-m) -Tolerance: ±10% -Deflection:52.5% -Length:1000mm Other Products 250H Accessories 200H Corner type 150H Performance D-type Rubber Performance Table ACCB TTV * DR DCY Fender DCY Fender is a simple hollow DHR cylinder which is generally mounted on the small scale of the quays for the small and DOV DCV medium vessels. It gives a small hull pressure to the vessel by taking large deformation when TV the vessel comes alongside the DCY quay. BP Drawing & Dimension Air, Foam Filled SM d D DRB L Maintenance ETC Other Products Accessories Corner type D-type Rubber Roller (Unit:mm) Cy150ø Cy200ø ×75ø ×100ø Size Cy300ø ×150ø Cy400ø ×200ø Cy500ø Cy600ø Cy800ø Cy1000ø Cy1200ø Cy1400ø Cy1600ø ×250ø ×300ø ×400ø ×500ø ×600ø ×700ø ×800ø Dø 150 200 300 400 500 600 800 1000 1200 1400 1600 dø 75 100 150 200 250 300 400 500 600 700 800 We can manufacture various fender performance grade. please consult DRB to get more performance grade information. • Cylindrical Fender Performance Table Size Performance RH RM RL 150ø ×75ø (Unit:mm) 400ø 200ø 300ø 500ø 600ø 800ø 1000ø 1200ø 1400ø 1600ø ×100ø ×150ø ×200ø ×250ø ×300ø ×400ø ×500ø ×600ø ×700ø ×800ø RF(ton) 7.50 10.00 15.00 20.00 25.00 30.00 40.00 50.00 60.00 70.00 80.00 EA(ton-m) 0.22 0.40 0.90 1.60 2.50 3.60 6.40 10.00 14.40 19.60 25.60 RF(ton) 6.00 7.70 12.00 16.00 12.00 23.00 30.00 38.00 46.00 54.00 61.00 EA(ton-m) 0.18 0.32 0.73 1.30 2.00 2.90 5.20 3.20 11.70 15.90 20.80 RF(ton) 4.10 5.40 8.00 11.00 13.00 16.00 21.00 26.00 32.00 37.00 42.00 EA(ton-m) 0.12 0.21 0.48 0.84 1.32 1.90 3.40 5.30 7.60 10.40 13.50 - RF:Reaction(ton) -EA:Energy Absorption(ton-m) -Tolerance: ±10% -Deflection:50% -Length:1000mm We can manufacture various fender performance grade. please consult DRB to get more performance grade information. 28 D o n g i l R u b b e r B e l t ACCB TTV Tugboat Fender A B Taper Type DR • Type A(straight) for use of bow and sterm Socket DHR P P P Q DOV DCV P P D3 D2 D1 Le L Le=1/4L TV • Fitting Chain and Bar DCY U-anchor U-anchor Shackle R Chain BP d1 R Cylindrical fender DRB Bar SM I L1 d2 Air, Foam Filled L2 Bar Roller D Size 200ø×100ø 250ø×125ø 300ø×150ø 350ø×175ø 400ø×200ø 500ø×250ø 600ø×300ø 700ø×350ø 800ø×400ø 250 300 350 400 500 600 700 800 150 190 225 260 300 375 450 525 600 D3 100 125 150 175 200 250 300 350 400 A 50 50 50 70 70 70 85 85 85 15 15 15 20 20 30 30 40 40 P 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 Q 150 150 200 200 200 250 250 300 300 O·D - - - - 202 252 303 354 404 Socket I·D - - - - 100 100 150 150 150 - - - - 300 350 400 400 400 Length We can manufacture various fender performance grade. please consult DRB to get more performance grade information. D o n g i l R u b b e r B e l t Maintenance 29 ETC - Maximum Length available is 20m Other Products B Accessories 200 D2 Corner type D1 D-type Rubber (Unit:mm) ACCB TTV DR B DHR • Type B(straight) for use of boardside Straight Type TV DOV DCV A P I.D P P O.D DCY (Unit:mm) DRB BP Size 100ø×50ø 150ø×75ø 200ø×100ø 250ø×125ø 300ø×150ø 350ø×175ø 400ø×200ø 500ø×250ø 600ø×300ø 700ø×350ø O·D 100 150 200 250 300 350 400 500 600 700 I·D 50 75 100 125 150 175 200 250 300 350 A 30 30 50 50 50 70 70 70 85 85 10 10 15 15 15 20 20 B P 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 600 ~ 900 100 Q SM Q P L 100 150 150 200 200 200 30 30 40 600 ~ 900 600 ~ 900 600 ~ 900 250 250 300 - Maximum Length available is 20m Maintenance ETC Other Products Accessories Corner type D-type Rubber Roller Air, Foam Filled We can manufacture various fender performance grade. please consult DRB to get more performance grade information. O.D.(mm) Permissible bending radius (R) (mm) 800 1600 600 1200 500 1000 400 800 300 600 200 400 R We can manufacture various fender performance grade. please consult DRB to get more performance grade information. (Unit:mm) I.D. of fender O.D. of socket I.D. of socket Lenght of socket 200 202 100 300 250 252 100 350 300 299 150 400 350 354 150 400 400 404 150 400 We can manufacture various fender performance grade. please consult DRB to get more performance grade information. 30 D o n g i l R u b b e r B e l t ACCB * TTV BP Fender DR BP Fender is an energy absorption device which has been modified from the car bumper. It has lower face pressure than the conventional OV Fender as BP Fender has large contact surface. DHR DOV DCV Drawing & Dimension L A TV A B W DCY C BP DRB ''A'' H ANCHOR BOLT HOLE SM H WD” Air, Foam Filled P2 P1 P1 P2 Roller Q T Q Detail ''A'' (Unit:mm) A 150H 1 25 150 200H 1 1/4 25 200 250H 1 1/4 30 300H 1 1/2 400H 500H C W 110 107.5 75 150 145 100 250 190 190 35 300 230 1 1/2 40 400 1 3/4 50 500 600H 2 55 800H 2 1/2 1000H 1300H 1000L 1500L 2000L 2500L 3000L P1 P2 P1 P2 P1 P2 P1 P2 300 - 575 - 825 710 720 880 885 785X2 790 400 - 600 - 850 730 735 900 900 800X2 800 125 500 - 625 - 875 750 750 910 920 810X2 815 235 150 600 - 650 - 900 760 770 930 935 825X2 825 310 320 200 800 - 700 - 950 800 800 960 970 850X2 850 380 410 250 1000 - 750 - 1000 830 835 1000 1000 875X2 875 600 460 495 300 1200 - 800 - 1050 860 870 1030 1035 900X2 900 60 800 620 670 400 1600 - 900 - 1150 930 935 1100 1100 950X2 950 2 1/2 65 1000 780 850 500 2000 - 1000 - 1250 1000 1000 1160 1170 1000X2 1000 3 70 1300 1020 1125 650 2600 - 1150 - 1400 1100 1100 1260 1270 1075X2 1075 D o n g i l R u b b e r B e l t Maintenance 31 P2 ETC We can manufacture various fender performance grade. please consult DRB to get more performance grade information. P1 Other Products Q Height B Accessories T Corner type WD” D-type Rubber Dimension ACCB TTV DR DHR DOV DCV TV DCY BP DRB SM Air, Foam Filled Roller D-type Rubber Corner type Accessories Other Products ETC Maintenance Performance Table (Unit:mm) Size Performance Def 45% 150H 200H 250H 300H 400H 500H 600H 800H 1000H 1300H RF(ton) 12.8 17 21.3 25.5 34 42.5 51 68 85 110.5 EA(ton-m) 0.64 1.13 1.77 2.54 4.52 7 10.2 18.1 28.2 47.7 - RF:Reaction(ton) -EA:Energy Absorption(ton-m) -Tolerance: ±10% -Deflection:50% -Length:1000mm We can manufacture various fender performance grade. please consult DRB to get more performance grade information. 32 D o n g i l R u b b e r B e l t ACCB * TTV DRB Fender DR DRB Fender is the buffering material to use for protecting the bridge and the ship, and is developed to install at the pier of the bridge to introduce the DHR solidity of BP type and the versatility of DOV type. 1) Manufacture for being practicable to install at the round or plane pier. 2) Easiness to absorb the shock by reserving the contact surface as much as DOV DCV possible. 3) Reserving the contact surface by installing the anchor bolt inside FENDER. luminous paper or the yellow paint on the contact part. TV 4) Design to give a visual attention to the running ship by using the DCY BP Drawing & Dimension I L C J B’ F M DRB D B A E 2×8-ANCHOR BOLT HOLE C F Air, Foam Filled A’ B A Q P P P Q SM C” SECTION B-B’ L Roller L G H K D-type Rubber Corner type (Unit:mm) Height (H) A B C D E F G H J 90 230 250 18 R16 K L M WD” 2500L 1000L 1500L 2000L P×1 Q P×2 Q P×3 Q P×3 Q 250H 445 360 42.5 56 265 350H 550 430 60 67 310 120 260 300 18 R18 105 132 120 1 1/4 680 160 590 160 560 160 700 200 450H 800 650 75 100 530 135 400 450 18 R21 120 132 120 1 1/2 680 160 590 160 560 160 700 200 95 132 120 1 680 160 590 160 560 160 700 200 D o n g i l R u b b e r B e l t Maintenance 33 ETC We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Other Products I Accessories DETAIL ‘C’ SECTION A-A’ ACCB TTV * DOV DCV DHR DR SM Fender TV Drawing & Dimension "A" Detail "A" T w B A DCY WD” C BP L H DRB P (Unit:mm) Roller Air, Foam Filled SM Dimension WD” A B C T W 1000L P1 1500L P1 2000L P1 2500L P1 3000L P1 3500L P1 250H 11/8 535 625 170 24 330 865 680X2 620X3 790X3 715X4 673X5 300H 11/4 640 750 204 24 396 870 685X2 625X3 790X3 715X4 647X5 400H 11/2 870 1000 272 30 528 900 700X2 630X3 800X3 725X4 680X5 500H 13/4 1090 1250 340 33 660 930 715X2 645X3 810X3 730X4 686X5 600H 17/8 1310 1500 408 36 776 960 730X2 655X3 820X3 740X4 692X5 800H 21/2 1740 2000 544 48 1035 1040 770X2 680X3 845X3 760X4 - 1000H 21/2 2180 2480 670 52 1294 1100 800X2 700X3 - - - Height D-type Rubber We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Performance Table (Unit:mm) Corner type Size Other Products Accessories RS RH RM 300H 400H 500H 600H 800H 1000H RF(ton) 43.0 42.2 56.1 70.2 84.4 112.5 140.6 EA(ton-m) 3.4 4.0 7.1 11.2 16.1 28.5 42.4 RF(ton) 30.7 37 49.2 61.6 74 98.7 123.3 EA(ton-m) 2.4 3.5 6.2 9.8 14.1 25 37.2 RF(ton) 24.9 30 40 50 60 80 100 2 2.9 5.1 8.1 11.7 20.8 32.5 RF(ton) 21.2 25.5 34 42.5 51 68 85 EA(ton-m) 1.7 2.5 4.4 6.9 10 17.7 27.7 EA(ton-m) RL ETC 250H Performance -Deflection 55%, -Tolerance: ±10% -RF:Reaction Force -EA:Energy Absorption -Length:1000mm Maintenance We can manufacture various fender performance grade. please consult DRB to get more performance grade information. 34 D o n g i l R u b b e r B e l t ACCB * TTV Air Fender DR DHR DOV DCV TV DCY BP DRB Installation B A H.W.L Air, Foam Filled E SM H.W.L Roller L.W.L D B C D E 1000øx1500L 1340 940 460 410 760 1200øx2000L 1610 1130 410 380 1025 1500øx2500L 2020 1420 440 410 1350 2000øx3500L 2690 1890 490 460 1885 2500øx4000L 3360 2360 520 500 2430 3300øx6500L 4430 3110 580 580 3285 D o n g i l R u b b e r B e l t Maintenance 35 ETC We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Other Products A Accessories Size Corner type (Unit:mm) D-type Rubber C L.W.L ACCB TTV DR Performance Table • Air Fender Performance Table Diameter 300 500 500 600 800 1000 1200 1350 800 1000 1200 1500 1500 2000 1800 2000 2500 Initial Inner Pressure of 0.3㎏/㎠ RF(ton) 2.0 2.4 5.4 6.8 13.0 17.0 20.0 27.0 30.0 33.0 45.0 EA(ton-m) 0.1 0.1 0.4 0.5 1.6 2.0 3.2 4.2 5.5 6.0 10.1 Initial Inner Pressure of 0.5㎏/㎠ RF(ton) 2.3 2.4 6.0 7.5 14.4 19.0 22.6 30.1 32.6 36.1 50.6 EA(ton-m) 0.13 0.15 0.58 0.73 2.20 2.80 4.1 5.5 7.1 7.9 12.7 Initial Inner Pressure of 0.8㎏/㎠ RF(ton) 3.0 3.6 8.0 10.0 19.1 24.0 28.6 38.1 41.2 45.8 64.4 EA(ton-m) 0.1 0.2 0.7 0.9 2.8 3.5 5.3 7.1 9.2 10.3 16.3 We can manufacture various fender performance grade. please consult DRB to get more performance grade information. BP DCY TV DOV DCV DHR Length (Unit:mm) (Unit:mm) DRB Diameter Length 1500 2500 3000 2000 3000 2500 3000 3300 4500 3500 6000 4000 5500 5000 4500 6500 10600 7000 9000 Roller Air, Foam Filled SM Initial Inner Pressure of 0.3㎏/㎠ RF(ton) 51.0 60.0 81.4 95.0 162.9 130.0 178.8 200.0 208.0 300.0 485.0 419.0 540.0 EA(ton-m) 12.0 14.0 24.0 28.0 48.0 50.0 68.8 100.0 104.0 150.0 242.0 302.0 388.0 Initial Inner Pressure of 0.5㎏/㎠ 105.0 RF(ton) 56.5 67.1 90.0 105.0 180.0 151.0 207.6 225.0 224.0 353.0 527.0 475.0 612.0 EA(ton-m) 15.5 18.6 33.0 38.5 66.0 68.8 94.6 125.0 135.0 195.0 318.0 389.0 505.0 Initial Inner Pressure of 0.8㎏/㎠ RF(ton) 71.1 85.3 114.4 134.0 229.0 190.0 261.0 284.0 282.0 407.0 663.0 598.0 769.0 EA(ton-m) 20.0 24.0 43.0 50.1 85.9 88.9 122.0 160.0 174.0 252.0 411.0 504.0 648.0 We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Maintenance ETC Other Products Accessories Corner type D-type Rubber -RF: Reaction force (ton) -EA: Energy Absorption (ton-m) -Tolerance: ±10%, -Deflection: 60% 36 D o n g i l R u b b e r B e l t ACCB * TTV Foam Filled Fender DR Foam Filled Fender consist of closed cell polyethylene foam core, reinforced polyurethane elastomer, and swivel tension chain member. Foam Filled Fender is unsinkable with their closed cell polyethylene DHR foam core. Foam Filled Fender is very easy to install and never sink or blow out. DOV DCV Drawing TV L ØD DCY Internal chain BP Swivel DRB Closed cell PE foam core Nylon reinforcement Polyurethane skin SM Performance Curve & Table Air, Foam Filled • Performance Curve 100 90 EA Roller Foam Filled Fender RF 80 80 30 60 20 40 10 20 0 0 5 10 15 20 25 30 35 40 45 50 55 60 ETC 0 Energy (% of Rated) 40 Other Products 100 Accessories 50 Corner type Reaction Force (% of Rated) 60 D-type Rubber 70 Deflection(%) D o n g i l R u b b e r B e l t Maintenance 37 ACCB TTV 0 5 10 15 20 25 30 35 40 45 50 55 60 E(%) 0 7.5 12.5 16.4 19 23 27 32 39 a47 58 85 100 R(%) 0 1 3.5 7 11 16.5 23 30 39 49 62 82 100 DR D(%) Performance Table FENDER SIZE STANDARD CAPACITY HIGH CAPACITY EXTRA HIGH CAPACITY RF EA RF EA RF EA RF EA 700 X 1500 15.6 2.7 20.3 3.5 25 4.3 39.9 7.0 700 X 2000 20.7 3.6 27.0 4.6 33 5.7 53 9.3 1000 X 1500 20.5 5.1 26.7 6.7 32.8 8.2 52.5 13.1 1000 X 2000 29.7 7.3 38.6 9.5 47.5 11.7 76 18.7 1200 X 2000 33.3 9.8 43.3 25.5 53.3 15.7 85.2 25.1 1200 X 2500 41.6 12.3 54.1 31.9 66.6 19.6 106.5 31.4 1350 X 2500 49 16.3 63.7 21.2 78.4 26.1 125.4 41.7 1500 X 3000 68.6 25.4 89 66 110 40.6 176 65 1700 X 3000 73.5 30.8 96 40.1 118 49.3 188 78.8 2000 X 3500 98.6 48.7 128.3 63.4 158 78 252 125 2000 X 4000 119 58.6 155 76.2 190 93.8 304 150 2000 X 4500 137 67.4 178 87.4 219 108 349 173 2500 X 4000 139 86.2 182 112 224 138 356 221 2500 X 5500 207 128 269 167 332 205 531 327 3000 X 4900 206 153 268 199 329 244 526 390 3000 X 6000 267 198 348 515 428 317 684 506 3300 X 6500 314 256 409 333 503 410 804 655 RF : Reaction Force (tonf), EA : Energy Absorption (tonf-m), Performance Tolerance : ± 15% All Reaction Force (RF) , Energy Absorption (EA) values are at 60% Deflection We can manufacture virtually any size, please consult DRB for details. D-type Rubber Other Products Accessories Corner type Foam Filled Fender ETC Maintenance SUPER HIGH CAPACITY ØD X L Roller Air, Foam Filled SM DRB BP DCY TV DOV DCV DHR (Unit:mm) 38 D o n g i l R u b b e r B e l t ACCB * TTV Roller Fender DR DHR R1 Drawing & Dimension W DOV DCV R3 TV R2 B WD” A H C DCY BP D • Roller Fender Dimension Size Roller Fender D H WD’’ Frame C(R1) A B W 695 420 C(R2) C(R3) 770 1120 200 110 320 R750 7/8 750 250 140 400 870 510 935 1360 R900 1 900 300 165 480 1040 610 1120 1630 R1200 1 1/8 1200 400 220 640 1380 820 1500 2180 R1500 1 1/4 1500 500 275 800 1740 1010 1850 2690 R1800 1 1/2 1800 600 330 960 2080 1210 2215 3220 R2100 1 3/4 2100 700 385 1155 2440 1410 2590 3770 R2400 2 2400 800 440 1280 2770 1610 2950 4290 R2700 2 1/4 2700 900 495 1440 3130 1810 3300 4790 R3000 2 1/2 3000 1000 550 1600 3480 2010 3660 5310 D-type Rubber We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Performance Table R3 R750 R900 R1200 R1500 R1800 R2100 R2400 R2700 R3000 125 157 185 260 325 390 455 510 578 640 RF(ton) 7.00 11.00 15.00 27.00 43.00 62.00 84.00 110.00 139.00 171.00 EA(ton-m) 0.25 0.49 0.84 2.00 3.91 6.75 10.70 16.00 22.80 31.20 RF(ton) 14.00 22.00 30.00 54.00 86.00 124.00 168.00 220.00 278.00 342.00 EA(ton-m) 0.50 0.98 1.68 4.00 7.82 13.50 21.40 32.00 45.60 62.40 RF(ton) 21.00 33.00 45.00 81.00 129.00 186.00 252.00 330.00 417.00 513.00 EA(ton-m) 0.75 1.47 2.52 6.00 11.73 20.20 32.10 48.00 68.40 93.60 Other Products R2 R600 Accessories R1 (Unit:mm) Corner type •Roller Fender Performance Table Size Deflection(mm) Performance Roller 600 Air, Foam Filled 7/8 SM R600 DRB Type (Unit:mm) ETC -RF: Reaction Force(ton) -EA: Energy Absorption(ton-m) -Tolerance:±10% We can manufacture various fender performance grade. please consult DRB to get more performance grade information. D o n g i l R u b b e r B e l t Maintenance 39 ACCB TTV * DHR DR D-Type Rubber Fender DOV DCV Standard Size and Specification • Type A(Vertical fitting bolt method) TV W Q P×N Q P×N d P Q RC DCY DC E G F H D BP C B DRB A SM •Type B(Cross fitting bolt method) P Q RC P (Unit:mm) W H A B C D d E F G I J K 150 150 22 19 50 75 60 80 40 16 60 26 220 200WH 200 200 25 22 65 100 65 95 50 19 75 35 280 250WH 250 250 28 25 80 125 70 112 60 22 100 43 350 Accessories Fender Size 150WH Other Products Corner type D-type Rubber K B J Roller I A H Air, Foam Filled DC 300WH 300 300 32 28 90 150 80 132 70 25 125 52 400 400WH 400 400 36 32 100 200 90 180 80 28 150 70 520 500WH 500 500 42 38 120 250 100 210 90 32 175 88 640 Maintenance ETC We can manufacture various fender performance grade. please consult DRB to get more performance grade information. 40 D o n g i l R u b b e r B e l t P Q 250 150 ~ ~ 350 200 ACCB * TTV Corner type Fender DR DHR Fender for the use of Corner DOV DCV DOV CONER FENDER TV d f H e 2d WD” A J a A 60 ° b L t T BP b DCY ° 60 L c c L Size A a b c d e f J T t WD 100H 100 500 300 240 200 75 25 55 95 140 22.5 16.5 7/8” 130H 130 500 300 240 500 75 25 55 95 111 22.5 16.5 7/8” 150H 150 500 300 240 200 75 25 55 95 98 22.5 16.5 7/8” 200H 200 750 400 320 350 100 29 75 405 131 30.0 19.0 1” 250H 250 750 400 410 350 100 34 90 125 164 37.5 20.5 1 1/8” We can manufacture various fender performance grade. please consult DRB to get more performance grade information. Roller BP CONER FENDER 30 150 D-type Rubber 200 80 660 500 500 200 80 400 250 250 200 100 Corner type 100 150 200 Air, Foam Filled L SM H DRB (Unit:mm) Accessories Other Products Corn type fender Bp Corner D o n g i l R u b b e r DCY Corner B e l t Maintenance 41 Dov Corner ETC W type fender ACCB TTV * DHR DR Accessories Resin Type Anchor Bolt / Resin Plug Y[HEX] Bø S TV Anchor Bolt DCY L1 BP • Resin Type Anchor Bolt Dimension Remarks Remarks Remarks Anchor Bolt Plug Rolled Steel Resin Galvanized (Unit:mm) WD” H Y L1 L2 L3 Aø Bø S P(pitches/inch) 3/4 13 32 160 105 55 19 14 2.0 2 3/4 1 18 41 210 145 65 25 18 2.0 2 1/2 1 1/4 22 50 270 185 85 32 24 2.5 2 1 1/2 27 58 330 235 95 38 30 2.5 2 1 3/4 32 67 330 235 95 44 35 3.0 1 3/4 SM DRB L2 L3 H Aø DOV DCV P 36 77 395 265 130 50 40 3.5 1 1/2 45 95 410 275 135 65 53 4.0 1 1/4 3 55 110 440 305 135 76 62 4.5 1 Air, Foam Filled 2 2 1/2 I 4-8ø Female Screw S G P Outside of Resin plug D-type Rubber Bø Eø L (Unit:mm) Outside of Plug Body Female Screw Eø G H I L Aø Bø S P(inch) 3/4 27.0 60 55 25 150 21 16 3 2 3/4 1 35.5 63 75 25 200 26 19 3 2 1/2 1 1/4 42.5 100 80 30 250 33 25 3 2 1 1/2 50.0 120 110 30 300 40 31 3.5 2 1 3/4 57.0 120 110 30 300 46 36 3.5 1 3/4 2 63.0 160 150 30 360 53 41.5 4 1 1/2 2 1/2 78.0 160 150 30 360 68 54.5 4.5 1 1/4 3 88.0 180 170 30 400 79 64 5 1 D o n g i l R u b b e r Maintenance ETC Other Accessories Products Corner type • Resin Plug Dimension WD” Aø Roller H 42 B e l t ACCB I-Type Anchor Bolt / J-Type Anchor Bolt TTV Anchor Bolt Flange Box J t G Eø T D B A Parts C L Material Remarks Rolled Steel Galvanized Stainless Steel (Unit:mm) Anchor Bolt Y 7/8 15 1 18 1 1/8 J C D Eø G I L 35 50 6 25 6 28 65 50 165 41 55 6 25 6 35 70 55 175 20 46 60 6 30 9 35 75 60 200 1 1/4 22 50 65 6 30 9 42 75 60 225 1 1/2 27 58 70 6 35 9 50 85 70 270 1 3/4 32 67 75 6 40 12 60 90 75 325 2 36 77 85 6 45 12 65 120 95 360 2 1/4 40 85 90 6 55 16 70 125 100 435 2 1/2 45 95 100 6 60 16 80 130 105 475 3 55 110 120 6 75 19 90 155 120 550 A+Z DRB B BP A DCY H Flange, Box, Flush Bolt TV WD” DOV DCV • I-Type Anchor Bolt Dimension DOV DCV DHR Anchor Bolt Flange, Flush Bolt Box DHR I G WD” SPOT WELDING DR H Flush Bolt 4-6ø WD” G I Y[HEX] Z : Fender thickness Flange Box WD” Flush Bolt WD” D H I G J t T B C L Material Remarks Rolled Steel Galvanized Stainless Steel - • J-Type Anchor Bolt Dimension (Unit:mm) Anchor Bolt Y 7/8 15 1 18 1 1/8 1 1/4 Flange, Box, Flush Bolt J B C D Eø G I L 35 50 6 25 50 28 65 50 175 41 55 6 25 50 35 70 55 185 20 46 60 6 30 75 35 75 60 210 22 50 65 6 30 85 42 75 60 230 1 1/2 27 58 70 6 35 100 50 85 70 255 1 3/4 32 67 75 6 40 100 60 90 75 290 2 36 77 85 6 45 120 65 120 95 325 2 1/2 45 95 100 6 60 160 80 130 105 375 A+Z Other Products A Accessories H Corner type WD” D-type Rubber Anchor Bolt Flange, Flush Bolt Box Roller Parts A Air, Foam Filled G I Eø 4-6ø SM Anchor Bolt Y[HEX] ETC Z : Fender thickness D o n g i l R u b b e r B e l t Maintenance 43 ACCB TTV Chemical Anchor A Nut Fitting Bolt Y[HEX] DR WD” SM DRB BP DCY TV DOV DCV DHR 45。 H t S T L Parts Material Remarks Anchor Bolt Stainless Steel - • Stud Type Anchor Bolt Dimension (Unit:mm) Nut WD” Anchor Bolt H Y t L T 7/8 18 35 5 145 1 20 41 6 175 1 1/8 22 46 6 210 1 1/4 25 50 7 210 1 1/2 30 58 8 250 1 3/4 35 67 9 320 2 40 77 10 320 2 1/4 45 85 11 400 2 1/2 50 95 12 450 3 62 110 12 550 Fender thickmess Box Y[HEX] WD” W Eø Air, Foam Filled WD” t Roller H A S T J L Other Accessories Products Corner type D-type Rubber Parts ETC 2H+T Chemical Anchor B Anchor Bolt Maintenance S Material Remarks Anchor Bolt Rolled Steel Galvanized Box Stainless Steel - • Chemical Anchor Dimension WD” (Unit:mm) Anchor Bolt H Y 7/8 15 1 18 1 1/8 1 1/4 Box J A I E L W 35 100 15 32 200 2 41 100 15 35 250 2 20 46 100 15 40 250 2 22 50 100 15 45 250 2 1 1/2 27 58 120 15 55 350 2.5 1 3/4 32 67 120 15 60 400 2.5 2 36 77 120 15 65 450 2.5 2 1/2 45 95 120 15 80 450 2.5 A+Z Z : Fender thickness 44 D o n g i l R u b b e r B e l t ACCB TTV L-Type Washer / Round Washer Dø e R n DR f (Unit:mm) TV, DR, DOV, Fender Size b Dø e f n R T t 7/8 150H 68 25 23 32 59.5 10 12 4.5 - - - - - - - - - 1 200H 74 29 33 42 79.5 10 14 4.5 500H 48 29 24 52 80.5 15 18.5 4.5 1 1/8 250H 88 34 42 48 94.5 10 16 4.5 630H~650H 60 34 30 72 106.5 15 19.5 4.5 1 1/4 300H 100 37 47 58 109.5 10 19 4.5 800H 60 37 30 77 111.5 15 24.5 4.5 1 1/2 400H 119 43 52 68 126 10 22 6 1000H 68 43 34 102 142.0 25 26.0 6.0 1 3/4 500H 127 49 56 83 145 10 25 6 1150H~1250H 78 49 39 102 147.0 30 31.0 6.0 600H 139 56 61 98 165 10 28 6 1400H~1600H 92 56 46 102 154.0 30 34.0 6.0 e Dø f n R T t - - - - - - - - - 1700H 106 63 53 102 161.0 30 40.0 6.0 800H 195 70 124 134 266 10 32 8 2000H 116 70 58 102 168.0 40 38.0 8.0 36 8 2250H / 2500H 193.0 43.0 8.0 70 70 DCY 2 1/2 b TV 2 1/4 Size DOV DCV 2 DHR WD” b t T • L-Type Washer Dimension BP • Round Washer Dimension Cø WD” TTV, DCV Cø Dø T 3/4 - - - 80 22 6 7/8 44 25 4.5 - - - 1 52 29 4.5 90 28 6 1 1/8 58 34 4.5 - - - 1 1/4 62 37 4.5 90 34 6 1 1/2 72 43 6 130 42 9 1 3/4 82 49 6 135 47 9 2 95 56 6 160 54 12 2 1/2 115 70 8 200 68 12 3 135 82 10 200 79 12 Roller Dø Air, Foam Filled Cø t SM t General DRB Dø (Unit:mm) Chain & U-Anchor D-type Rubber Corner type Accessories Template Other Products ETC D o n g i l R u b b e r B e l t Maintenance 45 ACCB TTV Standard Size of Vessel and Berthing Energy Tonnage Length Width Depth Draft Disp. G.T. L B D d W1 W2 W (ton) (m) (m) (m) (m) (ton) (ton) (ton) v=0.10 v=0.15 v=0.20 500 50 8.2 4.5 4.0 500 600 1,100 0.28 0.63 1.12 1,000 65 10.0 5.3 4.5 1,000 1,000 2,000 0.51 1.15 2.04 2,000 82 12.0 6.4 5.2 2,000 1,800 3,800 0.97 2.18 3.88 3,000 95 13.5 7.3 5.7 3,000 2,500 5,500 1.40 3.16 5.61 4,000 105 14.8 8.0 6.3 4,000 3,400 7,400 1.89 4.25 7.55 5,000 113 15.8 8.8 6.8 5,000 4,200 9,200 2.35 5.28 9.39 6,000 121 16.7 9.5 7.2 6,000 5,100 11,100 2.83 6.37 11.33 7,000 127 17.5 10.2 7.6 7,000 5,900 12,900 3.29 7.40 13.16 8,000 135 18.2 10.8 8.0 8,000 7,000 15,000 3.83 8.61 15.31 10,000 145 19.2 12.0 8.5 10,000 8,500 18,500 4.72 10.62 18.88 15,000 165 21.5 13.0 8.8 15,000 10,300 25,300 6.45 14.52 25.82 20,000 180 23.0 13.8 9.0 20,000 11,800 31,800 8.11 18.25 32.45 30,000 210 26.5 15.5 9.5 30,000 15,300 45,300 11.56 26.00 46.22 50,000 245 30.5 18.0 10.5 50,000 21,800 71,800 18.32 41.21 73.26 80,000 290 36.0 21.0 11.7 80,000 32,100 112,100 28.60 64.34 114.39 Air, Foam Filled Roller D-type Rubber Corner type Other Accessories Products Additional Virtual Estimated Effective Berth Energy Approaching Velocity (m/sec.) • Freighter SM DRB BP DCY TV DOV DCV DHR DR • Passenger Tonnage Length Width Depth Draft Disp. Additional Virtual Estimated Effective Berth Energy D.W.T L B D d W1 W2 W (ton) (m) (m) (m) (m) (ton) (ton) (ton) v=0.10 v=0.15 v=0.20 700 52 8.3 3.8 3.6 900 500 1,400 0.36 0.80 1.43 1,000 60 9.3 4.4 4.1 1,300 800 2,100 0.54 1.21 2.14 2,000 77 11.5 5.8 5.1 2,700 1,600 4,300 1.10 2.47 4.39 3,000 90 13.1 6.8 5.7 4,000 2,300 6,300 1.61 3.62 6.43 4,000 100 14.3 7.7 6.3 5,300 3,200 8,500 2.17 4.88 8.67 5,000 109 15.3 8.4 6.7 6,700 4,000 10,700 2.73 6.14 10.92 6,000 117 16.2 9.0 7.1 8,000 4,800 12,800 3.27 7.35 13.06 7,000 124 17.0 9.6 7.5 9,300 5,600 14,900 3.80 8.55 15.20 8,000 130 17.7 10.1 7.8 10,700 6,400 17,100 4.36 9.82 17.45 Approaching Velocity (m/sec.) 9,000 136 18.4 10.6 8.1 12,000 7,200 19,400 4.95 11.14 19.80 10,000 142 19.0 11.1 8.3 13,300 7,900 21,200 5.41 12.17 21.63 12,000 152 20.1 11.9 8.8 16,000 9,500 25,500 6.51 14.64 26.02 15,000 165 21.6 13.0 9.5 20,000 12,000 32,000 8.16 18.37 32.65 17,000 173 22.4 13.7 9.8 22,700 13,400 36,100 9.21 20.72 36.84 20,000 184 23.6 14.6 10.3 26,700 15,800 42,500 10.84 24.39 43.37 46 D o n g i l R u b b e r Maintenance ETC Conversions: Meter =3.281 Feet Metric Tons =2.205 Kips Metric Ton-Meter (T-M) =7.231 Feet-Kips B e l t ACCB TTV • Tanker Length Width Depth Draft Disp. Additional Virtual Estimated Effective Berth Energy D.W.T L B D d W1 W2 W (ton) (m) (m) (m) (m) (ton) (ton) (ton) v=0.10 v=0.15 v=0.20 300 37 7.0 3.3 3.0 400 300 700 0.18 0.40 0.71 500 43 7.8 3.8 3.5 700 400 1,100 0.28 0.63 1.12 700 54 7.9 4.0 3.8 900 600 1,500 0.38 0.86 1.53 1,000 61 8.9 4.5 4.2 1,300 800 2,100 0.54 1.21 2.14 2,000 76 11.2 5.7 5.1 2,700 1,600 4,800 1.10 2.47 4.39 3,000 87 12.8 6.5 5.7 4,000 2,300 6,300 1.61 3.62 6.48 4,000 96 14.0 7.2 6.2 5,300 3,000 8,300 2.12 4.76 8.47 5,000 103 15.1 7.8 6.5 6,700 3,500 10,200 2.60 5.85 10.41 6,000 110 16.0 8.2 6.9 8,000 4,200 12,200 3.11 7.00 12.45 DR Tonnage Approaching Velocity (m/sec.) 39.49 25,000 176 25.5 13.3 10.1 33,300 14,500 47,800 12.19 27.44 48.78 30,000 187 27.1 14.1 10.6 40,000 17,000 57,000 14.54 32.72 58.16 35,000 197 28.5 14.8 11.1 46,700 19,600 66,300 16.91 38.05 67.65 40,000 206 29.7 15.5 11.5 53,300 22,000 75,300 19.21 43.22 76.84 50,000 222 32.0 16.7 12.2 66,700 26,700 93,400 23.83 53.61 95.31 60,000 236 34.0 17.8 12.8 80,000 31,300 111,300 28.39 63.88 113.57 70,000 248 35.7 18.7 13.4 93,300 36,000 129,300 32.98 74.22 131.94 80,000 260 37.3 19.6 13.9 106,700 40,600 147,300 37.58 84.55 150.30 100,000 280 40.1 21.1 14.8 133,300 49,600 182,900 46.66 104.98 186.63 120,000 297 42.6 22.4 15.5 160,000 57,700 217,700 55.54 124.96 222.14 150,000 320 45.8 24.1 16.5 200,000 70,400 270,400 68.98 155.20 275.92 206,000 326 49.8 23.2 17.7 272,000 82,200 354,200 90.35 203.30 361.42 250,000 338 51.8 26.7 20.6 333,300 115,400 448,700 114.46 257.54 457.85 264,000 337 54.5 27.0 20.8 353,000 117,900 470,900 120.13 270.25 480.51 276,000 337 53.3 32.0 22.0 368,000 131,900 499,900 127.52 286.89 510.10 312,000 346 53.3 32.0 24.1 405,000 162,500 567,500 144.77 325.69 579.08 326,000 345 53.3 32.0 24.8 423,800 171,600 595,400 151.89 341.70 607.55 372,000 347 54.5 35.0 27.0 494,700 204,500 699,200 178.37 401.27 713.46 477,000 379 62.0 36.0 28.0 634,400 240,200 874,600 223.11 501.93 892.44 Corner type 15.61 22.21 D-type Rubber 8.78 9.87 Roller 3.90 38,700 Air, Foam Filled 15,300 12,000 SM 6,000 26,700 DRB 9,300 9.5 BP 7.2 12.3 DCY 8.7 23.7 TV 16.8 164 DOV DCV 116 DHR 7,000 20,000 Conversions: Meter =3.281 Feet Accessories Metric Tons =2.205 Kips Metric Ton-Meter (T-M) =7.231 Feet-Kips Other Products ETC D o n g i l R u b b e r B e l t Maintenance 47 ACCB TTV Tonnage Length Width Depth Draft Disp. Additional Virtual Estimated Effective Berth Energy D.W.T L B D d W1 W2 W (ton) (m) (m) (m) (m) (ton) (ton) (ton) v=0.10 v=0.15 v=0.20 1,000 61 8.9 4.8 4.3 1,300 900 2,200 0.56 1.26 2.24 2,000 77 11.1 6.0 5.1 2,700 1,600 4,300 1.10 2.47 4.39 3,000 88 12.7 6.8 5.7 4,000 2,300 6,300 1.61 3.62 6.43 4,000 96 13.9 7.5 6.1 5,300 2,900 8,200 2.09 4.71 8.37 5,000 104 14.9 8.1 6.5 6,700 3,600 10,300 2.63 5.91 10.51 15,000 149 21.3 11.5 8.6 20,000 8,900 28,900 7.37 16.59 29.49 20,000 164 23.4 12.7 9.2 26,700 11,200 37,900 9.67 21.75 38.67 25,000 176 25.1 13.6 9.8 33,300 13,700 47,000 11.99 26.98 47.96 30,000 187 26.6 14.4 10.3 40,000 16,000 56,000 14.29 32.14 57.14 40,000 206 29.2 15.9 11.0 53,300 20,200 73,500 18.75 42.19 75.00 50,000 222 31.4 17.1 11.7 66,700 24,600 91,300 23.29 52..40 93.16 60,000 235 33.3 18.1 12.3 80,000 28,700 108,700 27.78 62.39 110.92 70,000 248 35.0 19.0 12.8 93,300 32,900 126,200 32.19 72.44 218.77 80,000 259 36.6 19.9 13.2 106,700 36,500 143,200 36.53 82.19 146.12 100,000 278 39.3 21.4 14.0 133,300 44,100 177,400 45.26 101.82 181.02 150,000 300 45.0 25.0 16.0 200,000 61,900 261,900 66.81 150.30 267.24 200,000 315 50.0 28.0 18.0 266,700 82,100 348,800 88.98 200.18 355.92 250,000 330 53.5 30.0 20.5 333,300 111,600 444,900 113.49 255.33 453.98 312,000 346 53.5 32.0 24.0 416,000 160,400 576,400 147.04 330.78 588.16 Approaching Velocity (m/sec.) Conversions: Meter =3.281 Feet Metric Tons =2.205 Kips Metric Ton-Meter (T-M) =7.231 Feet-Kips Maintenance ETC Other Accessories Products Corner type D-type Rubber Roller Air, Foam Filled SM DRB BP DCY TV DOV DCV DHR DR • Bulk Carrier 48 D o n g i l R u b b e r B e l t ACCB TTV • Container Length Width Depth Draft Disp. Additional Virtual Estimated Effective Berth Energy G.T. D.W.T. L B D d W1 W2 W (ton) (Ton) (m) (m) (m) (m) (ton) (ton) (ton) v=0.10 v=0.15 15,000 187.5 25.0 15.5 9.5 20,700 13,300 34,000 8.67 19.52 34.70 16,240 19,636 187.0 26.0 15.5 10.5 22,700 16,669 39,369 10.04 22.59 40.17 17,184 16,977 208.8 23.8 14.3 9.2 26,200 14,289 40,489 10.32 23.23 41.31 21,057 20,400 196.0 27.6 16.6 10.5 27,200 17,471 44,671 11.39 25.64 45.58 23,600 23,650 212.5 30.0 16.3 10.5 31,500 18,942 50,442 12.89 28.95 51.47 40,000 26,100 242.0 32.2 19.6 10.5 34,800 21,572 56,372 14.38 32.85 57.52 30,922 27,203 218.5 31.2 18.9 11.2 36,262 22,161 58,423 14.90 33.53 59.61 30,400 274.0 31.5 23.5 9.1 40,534 18,345 58,879 15.02 33.79 60.08 51,500 28,900 245.0 32.2 24.0 11.0 38,500 23,969 62,469 15.93 35.85 63.74 54,500 33,600 252.0 32.2 24.4 11.0 40,500 24,654 65,154 16.62 37.39 66.48 DR Tonnage Approaching Velocity (m/sec.) 65,244 16.64 37.44 66.57 26,019 66,263 16.90 38.03 67.61 30,073 33,179 259.8 32.3 24.3 12.0 44,227 30,248 74,475 18.99 42.74 75.99 54,435 40,000 268.8 32.3 24.3 11.0 53,320 26,293 79,613 20.30 45.69 81.23 51,159 35,952 261.0 32.2 24.0 12.0 58,058 30,540 88,598 22.60 50.85 90.40 51,623 36,924 269.0 32.2 24.4 12.0 59,029 31,476 90,505 23.08 51.94 92.35 57,000 49,700 289.5 32.3 24.6 11.0 66,250 28,323 94,573 24.12 54.28 96.50 58,437 42,446 289.6 32.2 24.3 12.0 68,545 33,813 102,358 26.11 58.75 104.44 58,497 47,442 289.6 32.2 24.6 13.0 73,642 39,736 113,378 28.92 65.07 115.69 50,000 290.0 32.3 24.7 11.0 68,200 28,200 96,400 24.59 55.33 98.37 60,000 307.8 34.1 26.2 11.6 82,000 33,320 115,320 29.42 66.19 117.67 Air, Foam Filled 17,944 40,244 SM 47,300 11.6 DRB 9.1 21.6 BP 19.5 31.8 DCY 32.1 239.2 TV 268.0 30,191 DOV DCV 35,480 30,497 DHR v=0.20 Conversions: Meter =3.281 Feet Roller Metric Tons =2.205 Kips Metric Ton-Meter (T-M) =7.231 Feet-Kips D-type Rubber Corner type Accessories Other Products ETC D o n g i l R u b b e r B e l t Maintenance 49 ACCB TTV * DHR DR Other Products TV DOV DCV FC Corner Protection DCY 125 250 250 250 125 1000 2 1 ø13 BP 100 1 150 20 DRB 3 200 SM 2 Rubber Corner Protection 250 ø60 75 100 250 Corner type 200 ETC 400 400 400 200 2000 100 • (250H.W×2000L)-9Hole 250 60 00 R1 250 500 500 500 250 0 R4 250 60 90 50 90 10 50 250 50 10 30 50 Maintenance 400 ø28 10 Other Accessories Products 00 R1 STEEL PLATE 75 • (250H.W×2000L)-5Hole D-type Rubber Roller Air, Foam Filled 9 200 400 400 400 250 50 D o n g i l R u b b e r B e l t 400 200 ACCB TTV 100 50 50 Steel Structural Stainless Steel Size L=1000 2000 3000 4000 T=9~16 100 50 ANCHOR(ø11) t A- type 180 DHR 0 20 FC Car Stopper DR Materials 50 Steel Corner Protection B-type 640 180 180 640 180 DOV DCV TV ø42 ø22 ø42 ø22 DCY 150 150 BP DRB SM 170 Air, Foam Filled Steel Car Stopper L A@500 500 Roller 150 225 250 225 C@ 250 250 225 150 BOLTHOLE D=27 150 50 150 100 L-7575135 Accessories 250 Corner type B@250 D-type Rubber 35 80 35 500 Other Products 150 225 250 150 ETC D o n g i l R u b b e r B e l t Maintenance 51 ACCB TTV Luminescence Products DHR DR Luminescence Products are effective to creat a waterfront and prevent negligent accidents of night piers and harbors using solarlight without supplying electricity • Luminescence Corner Protection J-ANCHOR COVER DOV DCV SOLAR LED SOLAR UNIT COVER SOLAR 2 ø5 4 33 TV ø54 LED 26 SM DRB BP DCY ø50 • Luminescence Car Stopper 2000 420 400 Roller 367.5 SOLAR LED 100 BRACKET 465 BODY 400 367.5 ANCHOR CONCRETE 150 ø 54 SOLAR 65 2 ø2 150 ø54 LED 2 33 144 26 65 ø50 Maintenance 7 ETC Other Accessories Products Corner type 50 100 00 R1 D-type Rubber 420 960 150 Air, Foam Filled 100 52 D o n g i l R u b b e r B e l t ACCB TTV DR DHR DOV DCV TV Shock Absorb Ladder DCY HAND RAIL HAND RAIL BRAKET 120 1,601 3,000 1,652 30 150 7,000 1,800 30 120 ø25 2,000 120 2,000 1,790 6,000 70 5 PRESSUR SPRING ø 16 ø25 EXPANSION SPRING Air, Foam Filled 1,253 1,500 200 SM 120 5 PRESSUR SPRING 200 30 ø 25 ø 25 DRB SET ANCHOR EXPANSION SPRING ø25 30 BP SET ANCHOR BRAKET ø25 ø25 30 150 500 250 30 R2 50 400 R2 50 400 Roller D-type Rubber Corner type Accessories Other Products ETC D o n g i l R u b b e r B e l t Maintenance 53 ACCB TTV Rubber Car Stopper Rubber Ladder Size : 200H×850W×L DR A- type 640 180 DOV DCV DHR 180 ø22 TV ø42 BP 150 DCY 150 DRB 170 SM Bollard (5~150ton) B1 A A Roller B H3 T H1 H2 D H Air, Foam Filled 1A D-type Rubber B 1 DETAIL OF BOLLARD FRONT VIEW SECTION 1A B L W B Other Accessories Products Corner type (35ton~150ton) øK 2 DETAIL OF BOLLARD T ANCHOR BOLT Maintenance ETC (5ton~25ton) 54 D o n g i l R u b b e r B e l t ACCB TTV Body Capacity (ton) D A B B1 Anchor Bolt H H1 H2 H3 T øK L Q’ TY W T 360 380 30 60 170 20 M20 450 4 80 16 400 480 480 40 70 210 20 M27 600 4 108 22 15 250 500 600 580 50 80 250 20 M33 700 4 132 25 25 300 600 720 690 65 95 290 21 M42 850 4 168 35 35 300 600 720 810 690 65 95 290 25 M42 850 6 168 35 50 350 700 840 945 780 70 100 330 29 M48 1000 6 192 40 70 400 800 1000 1130 900 90 120 370 33 M56 1150 6 225 45 100 450 900 1200 1365 990 95 125 415 39 M64 1300 6 256 51 150 550 1100 1600 1765 1260 120 145 490 49 M80 1450 6 300 65 DOV DCV 300 200 DHR 150 DR 5 10 TV Straight Post(15~200ton) DCY BP W øD D3 DRB L W T1 SM D1 H2 Air, Foam Filled H1 D Roller T H4 H5 H3 GL D-type Rubber D2 Body Anchor Bolt D2 D3 H1 H2 H3 H4 H5 T øD L T1 W Q’ TY 400 600 500 250 88 100 125 45 20 M36 750 28 144 4 25 300 450 720 600 290 105 130 150 60 20 M48 1000 40 192 6 35 300 480 720 600 290 105 130 150 60 25 M48 1000 40 192 6 50 350 560 840 700 330 123 160 175 70 27 M56 1150 45 225 6 70 400 640 960 800 370 140 190 200 80 30 M64 1300 55 256 6 100 450 720 1180 1000 405 158 270 270 80 35 M64 1450 60 288 8 150 550 850 1440 1220 465 193 340 330 100 40 M80 1600 65 320 8 200 650 1040 1700 1440 565 228 410 390 110 43 M90 1800 75 360 8 Other Products D1 250 Accessories D 15 Corner type Capacity (ton) ETC D o n g i l R u b b e r B e l t Maintenance 55 ACCB TTV * Eco Tank A Road Surface First Flush Treatment System ① bypass DOV DCV DHR DR ETC bypass ① DCY TV ① filtering basket filtering basket media BP media DRB outflow SM B A rainwater flow ② sediment removal ③ filtering by media ④ outflow D-type Rubber Roller Air, Foam Filled ① inflow Platform Gap Filler Seal Low Vibration System Track Ballast Mat Other Products Accessories Corner type PGF Elastomeric bearing LVT Maintenance ETC Tunnel Gasket 56 D o n g i l R u b b e r B e l t ACCB * TTV ETC DR DHR Rubber Seal DOV DCV Water Sealing packing for gate of dam, dike etc TV DCY BP side seal bottom seal DRB SM Air, Foam Filled Roller D-type Rubber Corner type Accessories Other Products ETC D o n g i l R u b b e r B e l t Maintenance 57 ACCB TTV * DOV DCV DHR DR Fender Maintenance Lifetime TV Lifetime of Fender varies with the frequency of berth, the tide and the type of ship, but its stiffness changes sharply after 5~7 years because of exposure of sunshine, ozone, fatigue load and the others. This means that absorption power DCY decreases and repulsive power increases, which are the basic functions of Fender. BP Maintenance Regular maintenance extends the lifetime of Fender and makes a ship berth safely. Every Fender needs the inspection more DRB than two or three times a year and the ways of maintenance are as follows. Air, Foam Filled SM • General Type(V type, BP type, etc.) Tightening the anchor bolt after checking looseness every two or three a year Adhesive treatment to the film peeled by abrasion • System Fender(TTV, DR) Roller Possible to replace the rubber and ACC’y part according to a condition D-type Rubber - Pad type : Checking abrasion every two or three a year, Tightening the fitting bolt, Need to replace in case of protrusion of the fitting bolt two or three a year - Chain type : Tightening after checking looseness of U bolt, Reinforcement after checking the coating status(Spray) - Panel : Checking the overall drooping status, Reinforcement after checking the coating status(Epoxy touch up) Maintenance ETC Other Products Accessories Corner type - Anchor bolt type : Tightening after checking looseness every 58 D o n g i l R u b b e r B e l t ACCB * DR DHR DOV DCV TV DCY BP DRB SM Air, Foam Filled Roller D-type Rubber Corner type Accessories Other Products ETC B e l t R u b b e r D o n g i l Maintenance 59 TTV MEMO
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