Bilfinger Deutsche Babcock Middle East FZE
Success through Technology, Know How & People
Marketing & Communications
April 2014
Bilfinger SE
Bilfinger Deutsche Babcock Middle East FZE
Key Figures 2012
Order intake: € 8.6 billion
Employees:
66,826
Bilfinger - the engineering and
services group develops, builds,
maintains and operates plants and
buildings for the business sectors:
▪ infrastructure
▪ real estate
▪ industry
▪ energy
page 2
Bilfinger Business Segment: Power
Bilfinger Deutsche Babcock Middle East FZE
INDUSTRIAL
POWER
BUILDING AND
FACILITY
CONSTRUCTION
Industrial
Maintenance
Power Systems
Building
Construction
Insulation
Scaffolding and
Painting
Piping Systems
Facility Services
Infrastructure
Oil and Gas
Real Estate
Industrial
Fabrication and
Installation
Water
Technologies
Engineering,
Automation and
Control
Support Services
Bilfinger Deutsche Babcock Middle East FZE is a part of the
Piping Systems division.
page 3
Bilfinger Deutsche Babcock Middle East FZE
Organization
Bilfinger Deutsche Babcock Middle East FZE
Bilfinger Deutsche Babcock Middle East FZE
Bilfinger Deutsche Babcock Emirates LLC
UAE
Babcock Borsig Service
Saudi Arabia
Babcock Borsig Service
Kuwait
Oman
Bahrain
Key figures 2012:
Order Intake: € 58 million
Employees:: 1,322
page 4
History & Clients
Bilfinger Deutsche Babcock Middle East FZE
Our history in the Middle East:
Our Valued Clients:
 Since 1968 in the Middle East – started with
EPC power plant projects
 Service & maintenance contract for boilers
 Extension of services to complete life cycle
services for entire
Power plants
Oil & gas facilities
Desalination plants
Bilfinger Deutsche Babcock Middle East is 100%
committed and dedicated to our client’s project and to
providing excellent service
page 5
Locations in the Middle East
Bilfinger Deutsche Babcock Middle East FZE
Offices & Workshop :
Permanent Sites:
United Arab Emirates (+Workshop)
Kuwait
Saudi Arabia
Oman
Bahrain
Power:
Taweelah (UAE)
Umm Al Nar (UAE)
Jubail (KSA)
Jeddah (KSA)
Rabigh (KSA)
Sabiya (Kuwait)
Doha West (Kuwait)
Oil & Gas:
Habshan (UAE)
Shuaiba (Kuwait)
Desalination:
Shuwaikh (Kuwait)
page 6
Business Divisions
Bilfinger Deutsche Babcock Middle East FZE
Power
Oil & Gas
Desalination
Project Management
Feasibility Studies
Basic Engineering and
Technical Studies
Detailed Engineering
Procurement
Construction / Installation
Commissioning
Spare Parts Service
page 7
Business Division - Power (Thermal & Open/Combined)
Bilfinger Deutsche Babcock Middle East FZE
New Build / Rehabilitation / Service & Maintenance
 Fuel supply systems / Multi fuel firing
 Steam generator & components
 Steam turbines & other rotating equipment
 High, medium & low pressure steam pipe systems
 Heat recovery steam generators
 Instrument & control systems
 Emission reduction (Low Nox & desulphurization)
 Package units and equipment
Life time extension and efficiency enhancements
page 8
Business Division - Oil & Gas (Up/Mid/Downstream)
Bilfinger Deutsche Babcock Middle East FZE
New Build / Rehabilitation / Service & Maintenance
 Plant debottlenecking
 Boilers and fired heaters incl. fuel supply systems
 Process units for oil & gas treatment
 Water treatment plants (chlorination & demineralisation)
 Pressure vessels & reactors (NBIC/ASME)
 Steam turbines and other rotating equipment
 Steam & process pipe systems
 Plant shut down service
Life time extension and efficiency enhancements
page 9
Business Division - Desalination
Bilfinger Deutsche Babcock Middle East FZE
New Build / Rehabilitation / Service & Maintenance
 De-bottlenecking of distillation process
 Improved brine recycle flow (DBME patent)
 Steam recirculation system (DBME patent)
 Evaporator & vacuum systems
 Plant piping of sea water, brine & distillate
 Instrument & control systems
 Rotating equipment
Life time extension and efficiency enhancements
page 10
Reference: Power Plants - Saudi Arabia
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
SEC
Qurrayah - KSA
2010 – 2012
€ 40 Million
EPC
Project Description:
Upgrade fuel oil system to enable Light Arabian Crude (LAC) oil firing 24/7,
emission reduction by 25%
Design, supply and installation of soot-blowers, wash water system, air preheater baskets, waste water pumps, chemical dosing stations, high pressure
online air heater washing system
Plant Description:
4 Boilers 2100 t/h, 650 MW each, primarily gas fired
page 11
Reference: Power Plants - Kuwait
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
MEW
Sabiya, Kuwait
2012 – 2017
€ 29 Million
Maintenance
Project Description:
Annual maintenance work for instrumentation & control systems at Sabiya Power &
Water Distillation Station:
▪ General overhauling and calibration of valves, actuators, transmitters, DCS and
PLC, analyzers
▪ Manpower supply and supply of OEM specialists
▪ Modernization of control systems in water intake area, fuel oil pumps, water
treatment plant, and building management system
Plant Description:
8 ST x 300 MW, 8 MSF x 12 MIGD, 8 BLR x 975 t/h
page 12
Reference: Power Plants - UAE
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
DUBAL (Dubai Aluminium)
DUBAL Smelter Complex in Jebel Ali, Dubai
2013 – 2016
€ 55.6 Million
EPC
Project Description:
 Design, supply, erection, testing and commissioning of 5 HRSG units downstream of
Frame 9 BE Gas Turbines
 Installation of new feed water station, deaerators, control system and HRSG MCC
replacement
 Installation of HRSGs is planned in phases 1+2+2 within the existing foot print following
decommissioning and disposal of the existing units
Plant Description:
 One of the world's largest aluminium smelter
 Aluminium production – over 1 million tons/annum
 Installed electric output – 2350 MW
page 13
Reference: Power Plants - UAE
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
EMAL
Taweelah, UAE
2009 – 2010
€ 28.7 Million
Construction & BOP
Project Description:
Construction of 2000 MW power complex at the aluminum smelter
Erection of 4 HRSGs and BoP equipment and piping for 6 gas turbines and 2
steam turbines including welding, NDT, hydro testing, refractory and insulation
works and commissioning support
Erection of sea water intake equipment and associated pipe work, incl. precommissioning
Plant Description:
Aluminum smelter with 2000 MW power plant
page 14
Reference: Oil & Gas - UAE
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
ADGAS
Das Island, UAE
2006 – 2008
€ 11 Million
EPC
Project Description:
EPCC of 2 Liquid Nitrogen (1,550 Nm3/hr) generating units
Design, supply and erection of two liquid nitrogen storage vessels (75 tons
each)
Civil, electrical, controls and instrumentation works for two new nitrogen units
and auxiliaries
Demolition of old two units
Plant Description:
3 x LNG Trains with capacity of
6.4 million metric tons of LNG per year
page 15
Reference: Oil & Gas - UAE
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
Takreer/Tecnimont
Ruwais, UAE
2010 – 2011
€ 5.5 Million
Refurbishment
Project Description:
Pre-fabrication of components for convection & radiant section of two
condensate heaters incl. inspection & overhaul of burners
Supply & replacement of skin thermo-couples, refractory and insulation
All site works to be completed within a shut down duration of 35 days for each
heater
Plant Description:
Heaters for the condensate trains
(2 x140,000 BPD)
page 16
Reference: Oil & Gas - Qatar
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
Pearl GTL (Shell)
Ras Laffan, Qatar
2007 – 2011
€ 31 Million
Construction
Project Description:
Mechanical erection of effluent treatment plant, including EPC of tanks
Fabrication & erection, painting, Insulation of piping works
Equipment installation works
Pre-commissioning and hand over
Plant Description:
Gas To Liquid (GTL) Plant producing
140,000 bpd of GTL as well as 120,000 bpd of condensate
page 17
Reference: Oil & Gas - UAE
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
GASCO
Habshan, UAE
2011 – 2012
€ 20 Million
EPC
Project Description:
Design, supply, installation and commissioning of 5 coalescer units at
Habshan NGL complex with motors and associated civil, mechanical,
electrical and instrumentation works
To remove free water and suspended solids from hydrocarbon condensate
(separated as part of gas processing) prior to the stabilizers
Plant Description:
Total filtration capacity: 1,449m³/h
page 18
Reference: Oil & Gas - Kuwait
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
PIC
Shuaiba, Kuwait
2008 – 2010
€ 5 Million
Rehabilitation
Project Description:
Replacement of transfer lines including refractory of primary & secondary
reformers of an ammonia production line
Process gas temperatures up to 950ºC
Turn-around of 42 days
Plant Description:
Fertilizer plant (3 x Ammonia and 3 x Urea production lines total 3000 t/day)
page 19
Reference: Desalination - UAE
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
DEWA / Fisia
Jebel Ali, UAE
2008 – 2010
€ 32 Million
Construction
Project Description:
Erection of sea-water pumping station, BoP desalination plant, potable water
pumping station, screening & chlorination units, incl. equipment installation &
steel structure erection, piping pre-fabrication and installation (CS, SS,
Duplex, HDPE and GRP)
Erection of auxiliary boilers, potable water blending unit, HP reducing station,
prefab & erection of LP/HP steam & condensate lines pipe rack
Plant Description:
8 x 17.5 MIGD / 2 x 4,400 t/h
6 GT x 250 MW + 3 ST x 250 MW
page 20
Reference: Desalination - Saudi Arabia
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
SWCC
Jubail, KSA
2010 – 2013
€ 10 Million
Life Cycle Service
Project Description:
Replacement of 920 actuators, 4x instrument air and 4 turbine by-pass valves
with related electrical and I&C works
Plant Description:
Water capacity : 1012 million m3/hr
Total capacity : 1000 MW
page 21
Reference: Desalination - Kuwait
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
MEW
Shuwaikh, Kuwait
2011 – 2015
€ 11 Million
Maintenance
Project Description:
▪ Repair and supply of materials for distiller nos. D1, D2, D3 in Shuwaikh
Water Production Plant
▪ Replacement of dividing walls from flash chamber stage 1 to 6, 7 to 12 and
complete re-tubing of FC stage 22 and 23
▪ Complete retuning of flash chamber stage 24
▪ Replacement and upgrading of vent ejector valves
Plant Description:
3 MSF x 6.3 MIGD, RO 30 MIGD
page 22
Reference: Desalination - Oman
Bilfinger Deutsche Babcock Middle East FZE
Client:
Location:
Execution Period:
Contract Value:
Services:
GPDCO
Al Gubrah, Oman
2009 – 2010
€ 3 Million
Rehabilitation
Project Description:
Replacement of roof plates, beams, vapor channels, floors
Restore the structural integrity of the unit with additional supports and
modifications to the tube support sheets and the tube bundle
Dismantling and reinstallation of weir plates and brine gates after modification
Plant Description:
Desalination plant with total water production capacity of 5 MIGD
page 23
Contacts
Bilfinger Deutsche Babcock Middle East FZE
Bilfinger Deutsche Babcock Middle East FZE
(Holding)
Deutsche Babcock Office Complex
Mussafah ICAD-1, Zone M-41
Plot No. 77/B7
Abu Dhabi, UAE
Tel.: +971 2 499 59 99
Fax: +971 2 550 20 76
www.babcock.bilfinger.com
United Arab Emirates
Bilfinger Deutsche Babcock Emirates LLC (BDB-E)
Deutsche Babcock Office Complex
Mussafah ICAD-1, Zone M-41
Abu Dhabi, UAE
Tel.: +971 2 499 59 99
Fax: +971 2 550 20 76
www.babcock.bilfinger.com
Saudi Arabia
Babcock Borsig Service Arabia Ltd. (BBSA)
Dhahran Jubail Highway
Dammam – Al Rawda District
Kingdom of Saudi Arabia
Tel.: +966 3 815 14 63 / 68
Fax: +966 3 815 14 72
www.babcock.bilfinger.com
Kuwait
Babcock Borsig Service GmbH (BBS-K)
Al Arabiya Tower, Floor 25
Ahmed Al-Jaber Street
Al-Sharq, Kuwait
Tel.: +965 2226 73 00
Fax: +965 2226 73 01
www.babcock.bilfinger.com
Bilfinger Deutsche Babcock Middle East FZE
Thank you for your attention.
Marketing & Communications
April 2014

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