DSI 93, 97LE BF Falcon (2005-On)

DSI 93, 97LE
BF Falcon (2005-On)
160
DSI 93, 97LE
(2005-On) BF Falcon
161
DSI 93, 97LE
BF Falcon (2005-On)
ILL
NO. DESCRIPTION
YEARS QTY PART NO
ILL
NO. DESCRIPTION
OVERHAUL KIT
YEARS QTY PART NO
STEEL PLATES
Kit
Kit
Master Kit DSI 93, 97LE .......................... 05-ON
Overhaul Kit DSI 93, 97LE ...................... 05-ON
1
1
24008KM
24008K
Kit
Pump Repair Kit ...................................... 05-0N
1
24119K
1F
2A
3A
4F
4F
5F
Kit
Kit
Pan Gasket.............................................. 05-ON
Pump Plate to Cover Gasket ................... 05-ON
Pump Cover to Case Gasket................... 05-ON
Extension Housing Gasket 6 Cyl ............. 05-ON
Extension Housing Gasket V8................. 05-ON
Rear Servo Cover Gasket (Metal) ........... 05-ON
Valve Body Gasket Kit ............................. 05-ON
Valve Body Ball Kit .................................. 05-ON
1
1
1
1
1
1
1
1
24100
24111A
24114
24106
24107
24109
24128K
24125K
1
1
1
24161
24162
24166
1
24172K
1
24178K
1
24173K
1
1
1
1
1
1
24174K
24171K
24175K
24182
24199K
35173
GASKETS
31B
31B
31B
33C
33C
33C
33C
70C
35C
35C
35C
35C
71C
37D
37D
37D
72D
38D
C1 Clutch (2.00mm) ................................ 05-ON
C1 Clutch (2.25mm) ................................ 05-ON
C1 Clutch (2.50mm) ................................ 05-ON
C4 Clutch (1.40mm) ................................ 05-ON
C4 Clutch (1.70mm) ................................ 05-ON
C4 Clutch (1.80mm) ................................ 05-ON
C4 Clutch (2.20mm) ................................ 05-ON
C4 Wave Washer .................................... 05-ON
C2 Clutch (1.80mm) ................................ 05-ON
C2 Clutch (2.00mm) ................................ 05-ON
C2 Clutch (2.25mm) ................................ 05-ON
C2 Clutch (2.50mm) ................................ 05-ON
C2 Wave Washer .................................... 05-ON
C3 Clutch (2.00mm) ................................ 05-ON
C3 Clutch (2.25mm) ................................ 05-ON
C3 Clutch (2.50mm) ................................ 05-ON
C3 Wave Washer .................................... 05-ON
C3 Pressure Plate ................................... 05-ON
AR
2
2
1
AR
1
1
1
AR
2
2
2
1
AR
2
2
1
1
24362
24364
24366
24370A
24370B
24370C
24370D
24372
24360
24362
24364
24366
24368
24362
24364
24366
24374
24396
1
1
1
1
1
1
1
1
1
1
1
Alt
1
24410
24414
24416
24418
24426
24428
24430
21416
24432
24434
24440
44432
24413
RUBBER COMPONENTS
10A Pump Body to Cover
Lathe Cut Seal......................................... 05-ON
11A Pump Cover to Case O Ring ................... 05-ON
12B Input Shaft O Ring ................................... 05-ON
Kit C1 Clutch O Ring Kit
with Viton Outer Seal............................... 05-ON
Kit C4 Clutch O Ring Kit
with Viton Outer Seal............................... 05-ON
Kit C2 Clutch O Ring Kit
with Viton Outer Seal............................... 05-ON
13D C3 Clutch O Ring Kit
with Viton Outer Seal............................... 05-ON
8F Front Servo O Ring Kit ............................ 05-ON
9F Rear Servo O Ring Kit ............................. 05-ON
26F Filler Bung O Ring (No Dipstick) ............. 05-ON
Kit Solenoid O Ring Kit ................................. 05-ON
NI Speedo O Ring ........................................ 05-ON
BUSHES
40A
42A
43A
44B
48E
49E
50E
51E
52F
53F
54F
54F
NI
Pump Body Bush..................................... 05-ON
Stator Support Front ................................ 05-ON
Pump Cover Rear.................................... 05-ON
Input Shaft ............................................... 05-ON
Reverse Sungear Front .......................... 05-ON
Reverse Sungear Rear ........................... 05-ON
Centre Support ........................................ 05-ON
Output Shaft ............................................ 05-ON
Case ........................................................ 05-ON
Case Sleeve ............................................ 05-ON
Extension Housing Bronze ..................... 05-ON
Extension Housing Bush Babbit .............. 05-ON
Pump Drive Gear..................................... 05-ON
C3 Drum Bushes are not able to be replaced in this model
Complete Drum 24950 required
THRUST BEARINGS & WASHERS
SEALS
15A Front Pump Seal ..................................... 05-ON
1
24200
16F Extension Housing
38.5 x 60.3 x 11.80mm ............................ 05-ON
1
24220
24F Selector Shaft .......................................... 05-ON
1
21210
FRICTION PLATES
Kit
Friction Kit ............................................... 05-ON
1
30B C1 Clutch Radial & Waffle Grooves ........ 05-ON
30B C1 Clutch Radial Grooves ....................... 05-ON
5
Alt
24312
24314
32C C4 Clutch................................................. 05-ON
3
24320
34C C2 Clutch Radial & Waffle Grooves ........ 05-ON
34C C2 Clutch Radial Grooves ....................... 05-ON
5
Alt
24312
24314
36D C3 Clutch Radial & Waffle Grooves ........ 05-ON
36D C3 Clutch Radial Grooves ....................... 05-ON
4
Alt
24312
24314
162
24352K
Kit Needle Washer Kit .................................. 05-ON
80A Pump to Input Shaft
Needle Bearing........................................ 05-ON
81B C1 Clutch Hub to
Input Shaft Bronze................................... 05-ON
82B Overdrive Shaft
to Forward Sungear Spacer .................... 05-ON
84C C1, C2 Cylinder to
C4 Clutch Hub Thrust .............................. 05-ON
85C C1, C2 Cylinder to
C4 Clutch Hub Bearing............................ 05-ON
86C C4 Hub to C2 Hub & Outer Race
Assembly Nylon Washer ......................... 05-ON
87D C2 Hub to Thrust Plate Inner Race ......... 05-ON
88D Inner Race to
Needle Bearing Plate .............................. 05-ON
89D Inner Race Plate to
Reverse Sungear Bearing ....................... 05-ON
90D Needle Bearing to
Reverse Sungear Plate ........................... 05-ON
91E Forward Sungear to Reverse
Sungear Bearing .................................... 05-ON
92E Forward Sungear to
Planet Cover Bearing .............................. 05-ON
93E Planet to Output Shaft
Bearing ................................................... 05-ON
94E Output Shaft to Case Bearing ................. 05-ON
1
24452K
1
24460
1
24462
1
24464
1
24466
1
24468
1
1
24470
24470
1
24472
1
24468
1
24474
1
24478
1
24482
1
1
21490
24488
DSI 93, 97LE
BF Falcon (2005-On)
ILL
NO. DESCRIPTION
YEARS QTY PART NO
ILL
NO. DESCRIPTION
HARD PARTS
BANDS
62D Front Band Flex ...................................... 05-ON
63E Rear Band ............................................... 05-ON
1
1
24502
24518
FILTERS
65F Filter ........................................................ 05-ON
1
24550
FILTER KITS
Kit
Filter Kit ................................................... 05-ON
1
24550K
1
1
1
1
1
24571
24572
24574
24573
24570
21A Pump (complete) ..................................... 05-ON
22A Pump Body & Gears................................ 05-ON
23A Pump Stator Half
includes S7 Solenoid ............................... 05-ON
1
1
24906
24908
1
24909
68C
73C
74C
75C
C1, C2, C4 Clutch Cylinder ..................... 05-ON
C4 Clutch Hub ......................................... 05-ON
C2 Clutch Hub ......................................... 05-ON
C3 Clutch Rear Hub ................................ 05-ON
1
1
1
1
24930
24934
24938
24940
77D C3 Clutch Cylinder .................................. 05-ON
1
24950
The Geartrain parts listed beloware correct
at the time of cataloging
Please supply transmission code for
up to date verification when ordering
PISTONS
56B
57C
58C
59D
55F
C1 Clutch Piston ..................................... 05-ON
C2 Clutch Piston...................................... 05-ON
C4 Clutch Piston...................................... 05-ON
C3 Clutch Piston...................................... 05-ON
Front Servo Piston................................... 05-ON
1
24630
1
1
1
1
24682
24630
24630
24632
98E Planetary
BF Falcon ................................................ 05-ON
98E Planetary
Ford Territory ........................................... 05-ON
SPRINGS & ONE WAY CLUTCHES
76C Front Sprag ............................................. 05-ON
79E Rear Sprag .............................................. 05-ON
NI Front Servo Belville Spring ...................... 05-ON
96E Reverse Sungear
BF Falcon ................................................ 05-ON
96E Reverse Sungear No Groove
Ford Territory ........................................... 05-ON
96E Reverse Sungear
Ford Territory ........................................... 05-ON
97E Forward Sungear
BF Falcon ................................................ 05-ON
97E Forward Sungear
Ford Territory ........................................... 05-ON
CIRCLIPS & SNAP RINGS
69B Outer Snap Ring C1 ................................ 05-ON
61C C4 Piston Return Spring
Retainer Snap Ring ................................. 05-ON
69C Outer Snap Ring C2 ................................ 05-ON
69D Outer Snap Ring C3 ................................ 05-ON
20F Front Servo Outer Snap Ring .................. 05-ON
YEARS QTY PART NO
1
1
1
24650
24652
24660
1
24954
1
24956
1
24956A
1
24952A
1
24952B
1
24966
1
24968
99E Annulus
BF Falcon ................................................ 05-ON
99E Annulus
Ford Territory ........................................... 05-ON
1
24976
1
24974
28F Manual Shaft 6 Cylinder .......................... 05-ON
28F Manual Shaft V8 ...................................... 05-ON
NI Manual Shaft Pin ..................................... 05-ON
1
1
2
24993
24991
24772
NI
1
24995
1
49403A
SUNDRY PARTS
Kit Band Adjusting Shim Kit .......................... 05-ON
60C C4 Piston Return Spring Retainer ........... 05-ON
61C C4 Piston Return Spring
Retainer Snap Ring ................................. 05-ON
98C C2 Clutch Actuating Sleeve ..................... 05-ON
19F Filler Bung ............................................... 05-ON
NI Manual Shaft Pin ..................................... 05-ON
NI Retainer Plate S5 Solenoid ..................... 05-ON
N1 C3 Drum Saver Flat Type
Machining Required ................................ 05-ON
NI C3 Drum Saver Coned Type ................... 05-ON
1
1
24671K
24680
1
1
1
2
1
24682
24768
24775
24772
24770
1
1
24673
24675
14F S5 Solenoid ............................................ 05-ON
1
24702
17A S7 Solenoid Converter Clutch ................. 05-ON
1
24704
ELECTRICAL COMPONENTS
Rear Mount BF Falcon ............................ 05-ON
COOLERS
NI
Cooler BF Series Falcon ......................... 05-ON
RECOMMENDED ATF
NI
Transmission Fluid Dexron III*
1 Litre Pack* ............................................ 05-ON AR 49999-01
4 Litre Pack* ............................................ 05-ON AR 49999-04
20 Litre Pack* .......................................... 05-ON AR 49999-20
*Must also use Yellow Lubegard ............. 05-ON
1
49912
18F S1, S2, S3, S4, S6 Shift Solenoid ........... 05-ON 1-5 24704
25F Inhibitor Switch Black .............................. 05-ON
1
24712
NI
1
24746
Internal Wiring Harness ........................... 05-ON
163