The Performance of L-MODU for HMA Base Polymer Use TM Nov. 2014 Idemitsu Kosan Co.,Ltd. Performance Materials Laboratories Petrochemical Business Department 1410-15 1/15 1.Introduction of L-MODU TM (1)New Polyolefin developed by IDEMITSU low Mw and low modulus PP Propylene L-MODU TM Single Site Catalyst (Developed by Idemitsu) New type of polypropylene was developed by using precise control technology of stereo-regularity and molecular weight. 1410-15 2/15 1.Introduction of L-MODU TM (2) Control technology of Stereo-regularity and Molecular weight High Isotactic Conventional catalyst High crystalline – High stiffness heterogeneous distribution Middle Range Low crystalline-Soft Idemitsu Metallocene catalyst homogeneous distribution Atactic Amorphous 1410-15 3/15 1.Introduction of L-MODU TM (3)Relationship between Crystalline Structure and the Feature High crystalline High Modulus High Strength Low Elongation Elongation Crystal Lamella Low crystalline L-MODU Suitable Modulus Suitable Strength High Elongation Elastic behavior Elongation Tie Molecule Amorphous 1410-15 Elongation Break Low Modulus Low Strength High Elongation 4/15 1.Introduction of L-MODU TM (4)Typical Properties Properties L-MODU Test Method TM S400 S600 Density (kg/m3) ISO1183 870 870 Softening point (C) ISO4625 93 100 Molecular weight GPC‐Idemitsu Method 45,000 75,000 Molecular weight distribution GPC‐Idemitsu Method 2 2 Tensile modulus (MPa) Idemitsu Method*1 90 90 Elongation at break (%) Idemitsu Method*1 600 800 8,500 50,000 Melt viscosity at 190C (mPa s) ASTM D 3236 *1:JIS-K 7113-2、Half-size 1410-15 5/15 2.The Performance of L-MODU TM for HMA use TM IDEMITSU L-MODU will bring Great Advantage for HMA !! 1.Excellent Sprayability even at severer conditions (120℃Spiral , ΩSpray ) ・・・Page 7 2.Strong Bond Strength Saves up to approx.30% of HMA ・・・Page 8 3. Producing Low Temperature Sprayable HMA ・・・Page 9 4. Wide Formulation Ideas 1410-15 ・・・Page10 6/15 TM 2.The Performance of L-MODU for HMA use (1)Excellent Sprayability L-MODUTM based HMA has Excellent sprayability even at severe conditions such as 120℃, ΩSpray. This feature is attributed to the controlled Mw and Mw distribution which is brought by originally developed metallocene catalyst. Spiral Spray Test (4gsm, 150m/min) L-MODU based HMA @120℃ LM-B (30/50/20) APAO based HMA @120℃ APAO/TF=80/20 1410-15 ΩSpray Test (4gsm, 100m/min) L-MODU based HMA @150℃ LM-A (50/40/10) APAO based HMA @150℃ APAO/TF/oil=50/40/10 7/15 TM 2.The Performance of L-MODU for HMA use (2)Higher Bond Strength L-MODU based HMA has good NW/PE bond strength and higher NW/NW bond strength compared with other type. This feature is attributed to excellent cohesion strength of L-MODU and anchor effect arising from appropriate crystallization speed after deeply penetrated to NW. T-Peel strength of each HMA (CD) T-Peel strength (gf/25mm) 600 500 500 400 400 Film destruction 300 300 200 200 100 100 0 Formulation(BP/TF/oil) Application Temp. 1410-15 600 (PE/NW) LM-A 50/40/10 145 0 SBS Market 150 APAO 50/40/10 160 (NW/NW) NW destruction LM-A 50/40/10 145 SBS Market 150 3gsm 3gsm 4gsm 4gsm 5gsm 5gsm Initial Aged Initial Aged Initial Aged APAO 50/40/10 160 Advantage : Saves up to approx.30% of HMA L-MODU can achieve 300gf T-Peel strength with 3gsm others 4.5gsm. 8/15 TM 2.The Performance of L-MODU for HMA use (3)Sprayable at Lower Temperature L-MODU based HMA is sprayable at lower temperature and produces good bond strength as well. This feature is attributed to lower melting point of L-MODU. T-Peel strength of each HMA (CD) T-Peel strength (gf/25mm) 600 500 500 400 400 Film destruction 300 300 200 200 100 100 0 0 Formulation(BP/TF/oil) Application Temp. 1410-15 600 (PE/NW) LM-B 30/50/20 120C SBS Market 150 APAO 50/40/10 160 (NW/NW) NW destruction LM-B 30/50/20 120C SBS Market 150 3gsm 3gsm 4gsm 4gsm 5gsm 5gsm Initial Aged Initial Aged Initial Aged APAO 50/40/10 160 Advantage: Fitting for thin materials, Prolong maintenance term of application systems, Save energy cost, Securing staff safety ) 9/15 TM 2.The Performance of L-MODU for HMA use (4) Wide Formulation Ideas L-MODU will perform good bonding strength with various oil content. For example if you would like to increase the oil content, “30%” is possible (LM-C). NW destruction T-Peel strength of each HMA (CD) T-Peel strength (gf/25mm) 600 500 Film destruction 300 200 200 100 100 LM-C LM-D LM-A 30/40/30 150C 30/50/20 130C 30% 20% 3gsm 3gsm 4gsm 4gsm 5gsm 5gsm 400 300 Formulation(BP/TF/oil) Application Temp. Oil content (NW/NW) 500 400 0 1410-15 600 (PE/NW) 0 LM-C LM-D LM-A 50/40/10 145C 30/40/30 150C 30/50/20 130C 50/40/10 145C 10% 30% 20% 10% Initial Aged Initial Aged Initial Aged 10/15 TM 2.The Performance of L-MODU for HMA use (4) Wide Formulation Ideas L-MODU will perform good bonding strength with various tackfier content. If you would like to decrease the content of tackifier, “20%” is possible (LM-E). NW destruction T-Peel strength of each HMA (CD) T-Peel strength (gf/25mm) 600 500 Film destruction 300 200 200 100 100 LM-E LM-F LM-D 70/20/10 150C 60/30/10 135C 20% 30% 3gsm 3gsm 4gsm 4gsm 5gsm 5gsm 400 300 Formulation(BP/TF/oil) Application Temp. TF content (NW/NW) 500 400 0 1410-15 600 (PE/NW) 0 LM-E LM-F LM-D 30/50/20 130C 70/20/10 150C 60/30/10 135C 30/50/20 130C 50% 20% 30% 50% Initial Aged Initial Aged Initial Aged 11/15 TM 2.The Performance of L-MODU for HMA use (4) Wide Formulation Ideas Both of paraffinic and naphthenic oils are suitable for formulation with L-MODU. T-Peel strength of each HMA (CD) T-Peel strength (gf/25mm) 600 (PE/NW) 500 NW destruction (NW/NW) 500 400 Film destruction 300 200 200 100 100 Formulation(BP/TF/oil) Application Temp. Oil LM-D LM-G LM-H 30/50/20 130C 30/50/20 130C PW90 NS100 Paraffin rich 3gsm 3gsm 4gsm 4gsm 5gsm 5gsm 400 300 0 1410-15 600 0 LM-D LM-G LM-H 30/50/20 130C 30/50/20 130C 30/50/20 130C 30/50/20 130C NS90S PW90 NS100 NS90S Initial Aged Initial Aged Initial Aged 12/15 TM 2.The Performance of L-MODU for HMA use (4) Wide Formulation Ideas All kinds of water white resins are possible to use as tackifier with L-MODU. T-Peel strength of each HMA (CD) 600 600 T-Peel strength (gf/25mm) (PE/NW) 500 500 400 400 Film destruction 300 300 200 200 100 100 0 0 LM-I LM-J 30/50/20 Formulation(BP/TF/oil) 30/45/25 130C 130C Application Temp. TF type Copolymer DCPD 1410-15 LM-D 30/50/20 130C C5 NW destruction (NW/NW) 3gsm 3gsm 4gsm 4gsm 5gsm 5gsm LM-I LM-J LM-D 30/45/25 130C 30/50/20 130C 30/50/20 130C Copolymer DCPD Initial Aged Initial Aged Initial Aged C5 13/15 TM 2.The Performance of L-MODU for HMA use (5)Test Conditions ・HMA Formulation TF-A :copolymer type TF-B : DCPD TF-C : C5 : : : : 150m/min 0.5mm 3, 4, 5gsm 120~150C ・Spray Conditions Line speed Nozzle size Adhesive weight Application temperature ・Aging Conditions 2 weeks at 50C ・Substrates SMS nonwoven (17 gsm) Breathable polyethylene film (20gsm) 1410-15 14/15 * Data in this material shows sample figures measured under certain specific conditions. * Usage of products in this material does not warrant the successful results of applications of the product for specific usage. * In case of product being used for purpose and usage introduced in this material, please pay attention to industrial property rights of third party which may relate to such use. * In case of the product being used for medicine, medical device and cosmetic, please consult with the manufacturer before such use. * Please note that the content of this material may be altered from time to time according to improvement of products without prior notice. * Figures of physical characteristics of other resins than the products have been referred from other catalogues and sources thereof. 1410-15 15/15
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