T rel l eb o rg S E A L IN G S OLU T I O N S QuickSeal Profiles on Demand PROFILI BRTVI NA ZAHTJEV yo u r pa r tner fo r s e a l in g T ec hn o lo gy I N T RO D U C T I O N | U V O D Ease Support Values Quality Flexibility Simplicity Success Simplicity Values Ease Simplicity Support Performance Flexibility Quality Values Success Ease QuickSeal Ease Simplicity Flexibility Quality Performance Support Values Ease 2 TreLLEBORG SEALING SOLUTIONS • Performance Your Partner for Sealing Technology “We build long term partnerships with customers and suppliers by providing leading technology and excellent service.” OUR MISSION | NAŠA MISIJA We will be the supply partner of first choice within our chosen markets, working globally through our local teams. We will build long-term partnerships with customers and suppliers by providing leading technology and excellent service. We are determined to be different. Biti ćemo najkvalitetniji dobavljač na našim izabranim tržištima, djelujući globalno putem naših lokalnih timova. Cilj nam je izgraditi dugoročna partnerstva s kupcima i dobavljačima osiguravajući vodeću tehnologiju i vrhunske usluge. Odlučili smo biti drugačiji. SEALING TECHNOLOGY | TEHNOLOGIJA BRTVLJENJA Trelleborg Sealing Solutions offers an outstandingly comprehensive sealing portfolio – a one-stop-shop providing the best in elastomer, silicone, thermoplastic, PTFE and composite technologies; our solutions are featured in virtually every application conceivable within the aerospace, industrial and automotive industries. Trelleborg Sealing Solutions nudi najširu paletu polimernih sustava brtvljenja – jedinstveni dućan u kojemu nudimo najbolje od elastomera, silikona, termoplastičnih materijala, PTFE i složenih tehnoloških rješenja; naša rješenja su prisutna svim mogućim zamislivim aplikacijama unutar zrakoplovne, automobilske industrije ili u industrijama općenito. A WORLDWIDE PRESENCE | PRISUTNOST ŠIROM SVIJETA • Over 80 facilities worldwide • More than 20 manufacturing sites • Over 50 marketing companies offering application engineering • Seven strategically positioned material and development laboratories • Preko 80 jedinica širom svijeta • Više od 20 proizvodnih pogona • Preko 50 lokalnih prodajnih tvrtki nudi podršku u primjeni • Sedam strateški pozicioniranih Istraživačko-razvojnih centara COMMITMENT – TO CUSTOMER’S NEEDS LONG-TERM | PREDANOST - PRILAGODLJIVOST KUPCU NA DUGI PERIOD The aim of Trelleborg Sealing Solutions is to facilitate customers in achieving cost-effective, durable solutions that match their specific business requirements and needs. Trelleborg Sealing Solutions ima za cilj olakšati klijentu optimimiziranje troškova te ponuditi trajna rješenja koja odgovaraju njihovim specifičnim poslovnim zahtjevima i potrebama. TreLLEBORG SEALING SOLUTIONS 3 • LOC A L PRE S E N CE , GLOB A L RE A CH | LO K A L N A PR I S U T N O S T, GLOB A L N I D O S EG Our Global Resources Naši Globalni Resursi Americas 2 R & D Centers | Istraživačko - razvojni centri 19 Marketing Companies | Prodajne tvrtke 1 Logistics Center SCM | Logistički centri 6 Manufacturing Sites | Proizvodne jedinice Damping Solutions | Antivibracijska rješenja 2 Automotive Hubs | Automobilska središta 4 Aerospace Hubs | Zrakoplovna središta 8 Research & Development Centers | Istraživačko - razvojni centri 56 Marketing Companies | Prodajne tvrtke 4 Logistics Centers | Logistički centri 24 Manufacturing Sites | Proizvodne jedinice Damping Solutions | Antivibracijska rješenja 5 Automotive Hubs | Automobilska središta 8 Aerospace Hubs | Zrakoplovna središta 4 TreLLEBORG SEALING SOLUTIONS • 5,300 82 worldwide employees zaposlenika locations lokacije širom svijeta Više od More than 2,000 proprietary material formulations zaštićenih materijala QuickSeal Europe 5 R & D Centers | Istraživačko - razvojni centri 21 Marketing Companies | Prodajne tvrtke 1 Logistics Center SCM | Logistički centri 14 Manufacturing Sites | Proizvodne jedinice Damping Solutions | Antivibracijska rješenja 1 Automotive Hub | Automobilska središta 2 Aerospace Hubs | Zrakoplovna središta Asia 2 R & D Centers | Istraživačko - razvojni centri 15 Marketing Companies | Prodajne tvrtke 2 Logistics Centers SCM | Logistički centri 4 Manufacturing Sites | Proizvodne jedinice Damping Solutions | Antivibracijska rješenja 2 Automotive Hubs | Automobilska središta 2 Aerospace Hubs | Zrakoplovna središta TreLLEBORG SEALING SOLUTIONS 5 • A U N I Q U E M I X O F V A L U E S | J E D I N S T V E N S PO J V R I J E D N O S T I 01 FLEXIBILITY | FLEKSIBILNOST •Significant focus is placed on adjustment to our customer’s requirements with appreciation of their ideas •Wide range of materials and dimensions available •Production of non-standard profiles (notches, holes, etc.) •Značajan fokus stavljen je na prilagođavanje zahtjevima naših klijenata uz uvažavanje njihovih ideja •Raspoloživ širok raspon materijala i dimenzija •Proizvodnja nestandardnih profila (utori, otvori i sl.) Seal profiles on demand – from your inquiry to the final product, there is an ease of doing business with us. Our flexible approach offers our customers the best possible solutions in the sealing industry. In production, our strength is in producing non-standard profiles according to customer demands. 02 Simplicity | Jednos •Ease of doing business is one of our core values •We aim to build long term partnerships with our customers by customizing to their individual needs •Our customers, along with sealing demands, are the focus of our daily activities •Fast response from inquiry to production of requested profile •No MOV, no MOQ •No tooling costs Brtveni profili na zahtjev – od vašeg upita do konačnog proizvoda, poslovanje s nama je iznimno jednostavno. Naš fleksibilni pristup nudi našim klijentima najbolja moguća rješenja u industriji brtvljenja. U proizvodnji je naša snaga izrada nestandardnih profila u skladu s zahtjevima klijenata. 06 Competence | STRUČNOST •Added technical value •Professionalism •Application engineers available to determine the optimum sealing solutions •Local presence and global reach •Experience and know-how •Excellent support from our experts in R&D centers •Dodana tehnička vrijednost •Profesionalizam •Aplikacijski inženjeri u svakom trenutku spremni su pružiti optimalno rješenje brtvljenja •Lokalna prisutnost i globalni doseg •Iskustvo i znanje •Izvrsna podrška naših stručnjaka u centrima za istraživanje i razvoj Our engineers have years of expertise when it comes to finding specific sealing solutions. They also have excellent training, excellent theoretical knowledge and constant support from our experts in R&D departments. When it comes to production, our experienced CNC operators can take on any challenge, turning complex shapes in soft, tricky to machine materials. We stay ahead of our customer‘s expectations. Naši inženjeri posjeduju praktično znanje kada je riječ o pronalaženju pojedinačnih rješenja brtvljenja. Isto su tako iznimno dobro obrazovani, posjeduju široko teoretsko znanje, te imaju podršku naših stručnjaka iz odjela za istraživanje i razvoj. U dijelu proizvodnje naši iskusni CNC operateri mogu prihvatiti svaki izazov, tokareći složene oblike u mekanim materijalima teškima za obradu. Uvijek smo ispred očekivanja naših klijenata. 6 TreLLEBORG SEALING SOLUTIONS • 01 06 0 CORE VALUES NA VRIJED 0 05 Logistics | Logistika •Demand/respond/delivery in 24 hours worldwide. •On time customer support •Accessible and ready at all times •Special packaging •100 % customer satisfaction guarantee tavnost •Jednostavnost poslovanja jedna je od naših ključnih vrijednosti. •Težimo razvoju dugoročnih odnosa s klijentima, prilagođavajući se njihovim pojedinačnim potrebama. •Naši su klijenti, zajedno sa zahtjevima u svezi brtvljenja, u središtu naših dnevnih aktivnosti. •Najbrža reakcija od upita do proizvodnje traženog profila •Bez minimalne vrijednosti i minimalne količine narudžbe •Bez troškova izrade alata 03 QUALITY | KVALITETA •Quality control •Effective management with zero defects •Certificates •Latest technology •High quality materials •Kontrola kvalitete •Učinkovita proizvodnja bez pogrešaka •Certifikati •Najsuvremenija tehnologija •Visokokvalitetni materijali All of our products are produced to the highest standard. From inquiry handling to shipping of goods, a lot of effort is put into assuring high quality. For our seals, we provide measurement reports and twenty specific test reports with certificates on demand. Quality of machined parts are in accordance with Trelleborg standard TBS00063 which is facilitated using high quality devices for measuring dimensions and roughness. Datasheets for all materials are always available. Svi naši proizvodi proizvedeni su u skladu s najvišim standardima. Od obrade upita do isporuke robe mnogo truda se ulaže u osiguranje visoke kvalitete. Na zahtjev kupca, za proizvedene brtve osiguravamo izvještaje o mjerenju kao i dvadeset zasebnih izvještaja i potvrda o provedenim testiranjima. Kvaliteta tokarenih brtvi je u skladu s Trelleborg standardom TBS-00063, a to nam omogućuje visokokvalitetna oprema za kontrolu dimenzija i hrapavosti. Za sve materijale su uvijek dostupne njihove detaljne specifikacije. 2 CORE ALUES ŠE NOSTI 5 03 04 •Upit /odgovor/dostava u roku od 24 sata širom svijeta •Pravodobna podrška klijentu •Dostupnost i spremnost u svako vrijeme •Posebno pakiranje •Stopostotno jamstvo zadovoljstva klijenta 04 Materials / Profiles | Materijali / Profili A comprehensive sealing portfolio, combined with extraordinary materials, offers excellent performance, providing extended sealing life, reduced maintenance and cost savings. •More than 100 standard seal profiles •More than 50 standard materials Our specialty is in the production of parts using four axial CNC turning machines with driven tools. Advanced technology enables us to produce holes, bores, notches and countersinks outside of the machine axis, and to mill a variety of shapes. Širok raspon različitih profila brtvi zajedno s izvanrednim materijalima nudi izvrsne karakteristike, osiguravajući produženi vijek trajanja brtvi, optimizirajući održavanje i štedeći novac. •više od 100 standardnih profila brtvi •više od 50 standardnih materijala Specijalizirani smo za izradu dijelova četvero-osnom CNC tokarilicom opremljenom pogonjenim alatima. Vrhunska tehnologija omogućuje nam izradu otvora, provrta, utora i opusta izvan osi stroja, kao i glodanje različitih oblika. TreLLEBORG SEALING SOLUTIONS 7 • M achinin g capabilities | P roizvodne mo g u ć nosti QuickSeal - WE TURN YOUR IDEAS INTO SEALS | MI PRETVARAMO VAŠE IDEJE U BRTVE Our CNC turning machines can provide high quality products with excellent dimensional and surface roughness characteristics. But that’s not all! We can achieve high quality quickly and easily, regardless of the demands. Diameters of our products range from 0 to 2500 mm. Most of our machines have the capability to use driven tools and perform 4D machining operations. Driven tools enable us to produce holes, notches, step cuts and various other milling operations. The software that we use is extremely user-friendly, whether we use standard sealing profiles or we program CNC code for complex parts. However, the most important factor for success of the concept is the human factor. That is why we have operators experienced with turning soft and difficult materials. Diameters from 0-2500 mm Promjeri od 0-2500 mm 4D machining operations Četveroosna obrada Naši CNC tokarski strojevi omogućavaju proizvodnju visokokvalitetnih proizvoda s odličnim svojstvima u smislu dimenzija i hrapavosti površina. I to nije sve! Mi možemo postići takvu visoku kvalitetu brzo i jednostavno neovisno o izazovu. Promjeri naših proizvoda kreću se u rasponu od 0 do 2500 mm. Većina naših strojeva ima mogućnost koristiti strojne alate i obavljati 4D strojne operacije. Strojni alati nam omogućavaju izradu otvora, utora, stepenastih rezova i raznih drugih postupaka glodanja. Software koji koristimo je iznimno jednostavan za korisnike, neovisno o tome koristimo li standardne profile brtvi ili programiramo CNC kod za izradu kompleksnih dijelova. Međutim, najvažniji faktor našeg uspjeha je ljudski faktor. Stoga zapošljavamo stručnjake iskusne u obradi mekanih i zahtjevnih materijala. 8 TreLLEBORG SEALING SOLUTIONS • Q ui c k S e a l C A P A B I L I T I E S | Q uick S eal M O G U Ć N O S T I All materials from our portfolio have data sheets available on demand. Svi materijali iz naše ponude imaju specifikaciju materijala koja je dostupna na upit. Our unique CNC machining service is designed to produce special parts according to customer needs – anything from static seals, wipers, guide rings, back-up rings, rod seals, piston seals and rotary seals, up to pneumatic seals and more. Naš jedinstveni CNC tokarski servis razvijen je u svrhu proizvodnje specijalnih brtvi u skladu sa željama kupca: od statičkih brtvi, brisača, vodilica, potpornih prstena, brtvi osovina, brtvi klipa i rotacijskih brtvi, do pneumatskih brtvi i drugih. For us, quality is paramount, so all our materials have been tested and approved by our R&D center. Kvaliteta je za nas na prvom mjestu, stoga su svi naši materijali testirani i odobreni od strane našeg odjela za istraživanje i razvoj. Special parts on demand Specijalni artikli na upit Quality assurance through R&D Osigurana kvaliteta kroz Istraživanje i razvoj TreLLEBORG SEALING SOLUTIONS 9 • S TA N D A R D S E A L PROF I LE S | S TA N D A R D N I PROF I L I BR T V I Wipers | BRISAČI Piston Seals | BRTVE KL TCA 101 TCA 102 TCA 103 TCA 104* TCA 105* TCA 106 TCK 101 TCK 102 TCA 107 TCA 108 TCA 111 TCA 112 TCA 211 TCA 212 TCK 104 TCK 104 R TCA 113 TCA 213 TCA 114 TCA 115 TCA 116 TCA 117 TCK 106 TCK 107 TCA 118 TCA 119 TCK 109 D TCK 109 H TCK 116 TCK 117 TCK 120 TCK 122 TCK 123 H TCK 123 N TCK 126 TCK 127 TCK 140 TCK 141 TCK 144 TCK 145 TCK 222 TCK 238 * PNEUMATIC | PNEUMATSKE Guide Rings | VODILICE TCF 101 TCF 102 TCF 103 TCF 107 TCF 108 TCFB 102 TCF 104 TCF 105 TCF 106 BACK-UP RINGS | POTPORNI PRSTENOVI TCST 108 TCST 109 TCST 110 TCST 111 TCST 112 TCST 113 Gaskets | BRTVE TCFL 101 TCFL 102 TCFL 103 TCFL 104 TCFL 105 TCFL 107 TCFL 108 TCFL 109 TCFL 110 TCFL 111 TCFL 106 For special requirements (pressure - temperature - velocity - media), please contact your local Trelleborg Sealing Solutions marketing company so that suitable materials and designs can be recommended. 10 TreLLEBORG SEALING SOLUTIONS • IPA Rod Seals | BRTVE KLIPNJAČE TCK 102R TCK 103 TCS 101 TCS 102 TCS 102 R TCS 103 TCS 104 TCS 104 R TCK 105* TCK 205* TCS 105* TCS 205* TCS 106 TCS 107 TCS 108 TCS 109 TCK 108 TCK 109 TCS 110-112 TCS 116 TCS 117 TCS 117 R TCS118 TCS 119 2 1 3 TCK 109N TCK 110-112 TCS 120 TCS 121 TCS 124 TCS 125 TCS 126–128 TCS 129 TCK 118 TCK 119 TCS 130 TCS 131 TCS 138 TCS 139 TCS 141 TCS 142 TCK 123 TCK 123 D TCS 199 TCS 216 TCS 238 TCK 124 TCK 125 TCK 138 TCK 139 TCR 101 TCR 102 TCR 103 TCR 104 TCR 105 TCR 106 TCK 142 TCK 143 TCR 107 TCR 108 TCR 110 TCR 111 TCR 112 TCR 113 TCK 199 TCK 216 TCR 115 TCR 116 TCR 117 TCR 118 TCR 119 TCR 121 TCR 201 TCR 202 TCR 203 TCR 204 TCR 205 TCR 206 * PNEUMATIC | PNEUMATSKE * PNEUMATIC | PNEUMATSKE Rotary Seals | Rotacijske Brtve Za specijalne zahtjeve (pritisak-temperatura-brzina-medij), molimo obratite se našem servisu, kako bi Vam bili preporučeni pogodni materijali i nacrti. TreLLEBORG SEALING SOLUTIONS 11 • m AT E R I A L S | m AT E R I J A L I MATERIALS | MATERIJALI elastomers elastomeri TPUs THERMOPLASTICS POLYURETHANE TERMOPLASTIČNI POLIURETAN RUBBERS GUMA metals metali THERMOPLASTICS PTFE METALS TERMOPLASTIKA TURCON METALI (pom71) pom To1 Stainless steel NEHRĐAJUĆI ČELIK ALUMINIUM ALUMINIJ ZURCON® Z20 (nbm71) ZURCON® Z22 (n8m71) (pam71) pa To5 ZURCON® Z24 (hbm71) h-nbr uhmw pe (PEM70) T10 ZURCON® Z241 h-nbr 90a PTFE PEEK (PKM71) T19 ZURCON® Z242 h-nbr ed (h9m72) Z431 T24 fpm Z80 T29 HPU FDA nbr t-nbr (h9m71) (WUAW5) (vbm73) HPU/U2 fpm black (vbm72) T40 HPU 55D fpm fda (vbm71) T42 C-HPU fpm ed (vbm74) T46 (WUAR1) (UAM75) (UAM74) C-HPU 57D (UAM72) (sbm73) vmq T49 C-HPU 72 D vmq fda (sbm71) MF4 (UAM73) LT-PU plus (UAM76) (ebm71) epdm MF6 HT-PU epdm ktw/fda M12 (uam71) SL-PU (UAM77) 12 TreLLEBORG SEALING SOLUTIONS • polymers polimeri (e8m71) tfe/p (WTM71) T E M P E R AT U R E R A N G E | R A S P O N T E M P E R AT U R A ZURCON® Z20 ZURCON® Z22 ZURCON® Z24 Operating temperature range Radna temperatura ZURCON® Z241 Only to be achived under particular conditions with special materials Moguće je postići u uvjetima sa optimiziranim materijalima ZURCON® Z242 HPU/U2 Not for foodstuff applications Nije za prehrambenu industriju HPU/U2 55D Suitable for foodstuff applications Pogodan za prehrambenu industriju PU 93 Composition complies with foodstuff regulations Materijal je usklađen za prehrambenu industriju C-HPU C-HPU 57D C-HPU 72D LT-PU plus HT-PU LT-PU NBR T-NBR H-NBR EPDM FPM VMQ PA POM UHMW PE PTFE -200 -75 -50 -25 0 25 50 75 100 125 150 175 200 225 300 Temperature °C / Temperatura °C TreLLEBORG SEALING SOLUTIONS 13 • Notes | BILJEŠKE 14 TreLLEBORG SEALING SOLUTIONS • Contact your local marketing company for further information: EuropeTelephone AmericasTelephone Austria – Vienna Americas Regional Argentina – Buenos Aires Brazil – São José dos Campos Canada – Etobicoke, ON Canada East – Montreal, QC Canada West – Langley, BC Mexico – Mexico City USA, Great Lakes – Fort Wayne, IN USA, Midsouth – Mt. Juliet, TN USA, Midwest – Hanover Park, IL USA, Northern California – Fresno, CA USA, Northwest – Portland, OR USA, Southwest – Houston, TX +1 260 749 9631 +54 11 4590 2210 +55 12 3932 7600 +1 416 213 9444 +1 514 284 1114 +1 604 539 0098 +52 55 57 19 50 05 +1 260 482 4050 +1 615 800 8340 +1 630 539 5500 +1 559 449 6070 +1 503 595 6565 +1 713 461 3495 Asia Pacific Telephone Asia Pacific Regional China – Hong Kong China – Shanghai India – Bangalore Japan – Tokyo Korea – Seoul Malaysia – Kuala Lumpur Taiwan – Taichung Thailand – Bangkok Singapore and all other countries in Asia +65 6 577 1778 +852 2366 9165 +86 (0) 21 6145 1830 +91 (0) 80 3372 9000 +81 (0) 3 5633 8008 +82 (0) 2 761 3471 +60 (0) 3 9059 6388 +886 4 2382 8886 +66 (0) 2732 2861 Middle East Regional +41 (0) 21 631 41 11 +43 (0) 1 406 47 33 (Slovenia) Belgium – Dion-Valmont +32 (0) 10 22 57 50 (Luxembourg) Bulgaria – Sofia +359 (0) 2 969 95 99 (Belarus, Romania, Ukraine) Croatia – Zagreb (Albania, Bosnia and Herzegovina, +385 (0) 1 24 56 387 Macedonia, Serbia, Montenegro) Czech Republic – Rakovnik +420 313 529 111 (Slovakia) Denmark – Copenhagen Finland – Vantaa +45 48 22 80 80 +385 (0) 207 12 13 50 (Estonia, Latvia) France – Maisons-Laffitte Germany – Stuttgart Greece Hungary – Budarös Italy – Livorno The Netherlands – Barendrecht Norway – Oslo Poland – Warsaw +33 (0) 1 30 86 56 00 +49 (0) 711 7864 0 +41 (0) 21 631 41 11 +36 (06) 23 50 21 21 +39 0586 22 6111 +31 (0) 10 29 22 111 +47 22 64 60 80 +48 (0) 22 863 30 11 (Lithuania) Russia – Moscow Spain – Madrid +7 495 982 39 21 +34 (0) 91 71057 30 (Portugal) Sweden – Jönköping Switzerland – Crissier Turkey – Istanbul United Kingdom – Solihull +46 (0) 36 34 15 00 +41 (0) 21 631 41 11 +90 216 569 80 84 +44 (0) 121 744 1221 Africa Regional (Without GCC Region) Middle East GCC Region (Eire) +41 (0) 21 631 41 11 +65 6 577 1778 +91 (0) 80 2245 5157 (Bahrain, Kuwait, Oman, Quatar, Saudi Arabia, United Arab Emirates) w w w.T s s.t r el l eb o rg .c o m TreLLEBORG SEALING SOLUTIONS 15 • © 2013 Trelleborg Group. At time of publication the information contained in this literature is believed to be correct and accurate. Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding environments. Its innovative engineered solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has local presence in over 40 countries around the world. 99HRM5BROZE0314 facebook.com/TrelleborgSealingSolutions twitter.com/TrelleborgSeals youtube.com/TrelleborgSeals flickr.com/TrelleborgSealingSolutions w w w.T s s.t r el l eb o rg .c o m TreLLEBORG SEALING SOLUTIONS 16 •
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