Confidential property of BantBoru
GROUP PROFILE
BANTBORU AS / TURKEY
BANTBORU GmbH / GERMANY
BANTBORU OOO / RUSSIA
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BANTBORU & IEK LOCATION
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COMPANY PROFILE
Bantboru is the leading manufacturer of copper
brazed double wall (DW) steel tubes (since 1972)
and single wall (SW) steel tubes (since 2009) in
Turkey.
Bantboru supplies double wall steel tubes as
brake lines, power steering lines and clutch lines
in the automotive industry.
In 2009, Bantboru started producing single wall
tubes for the refrigeration industry as condenser
tubes and for the automotive industry as fuel
lines.
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HISTORY
1972
Establishment
1976
Production in commercial quantities for the refrigeration industry
1982
Introduction to automotive industry
Established Chemical Coating Plant in Gebze Organized
Industrial Zone
1992
2005
Ownership changed
2008
Moved to its new plant in Gebze Organized Industrial Zone
Single wall tube production started for fuel lines and for
refrigerator condenser tubes
2009
2013
Established Bantboru GMBH in Saarbrücken, Germany.
2014
BANTBORU OOO Contact Details:
Mr. Ekrem Erdoğan
Key account Manager
Tel: +7 987 394 68 21
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Established Bantboru OOO in Russia
STRONG POINTS
 Independent of any other tube manufacturer.
 Complete production capability from raw material to the final product.
 R&D programs.
 5 patents for brake tube production & manipulation and coating.
 Ambitious investment programs.
 Using new technologies for cutting, end forming and bending
operations.
 Geographic expansion and new product development.
 Flexible and dynamic organization.
 Lower PPM values
 High delivery on time ratio
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STRONG POINTS
 Co-design capability.
 Co-design experience for Ford Projects in Dunton with Resident
Engineer
 Co-design experience for BMW Projects in Munich with Resident
Engineer
 Certified test laboratory by Fiat.
 Diverse testing capabilities according to many OEM’s.
 In house manufacturing and maintaining production machinery and tools.
 Capability of increasing capacity in a very short time.
 Production with its own technology, low scrap ratio.
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TARGETS
 New market penetration: White Goods Industry.
 New organization in Russia which will be active from
2014.
 Potential automotive customers such as
TOYOTA, PORSCHE, HONDA, SUZUKI, GM, VOLKSWAGEN.
 Potential White Goods industry customers: BHS, INDESIT, VESTEL.
Confidential property of BantBoru
BANTBORU PRODUCT RANGE
POWER STEERING LINES
FUEL LINES
A/C LINES
BRAKE VACUUM LINES
CLUTCH TUBES
BRAKE LINES
Confidential property of BantBoru
SALES BY CUSTOMER
Confidential property of BantBoru
EXPORT BY COUNTRIES
UK POLAND
2%
3%
ITALY
1%
GERMANY
SPAIN
3%
FRANCE
RUSSIA
9%
TURKEY
RUSSIA
GERMANY
47%
SPAIN
UNITED KINGDOM
POLAND
TURKEY*
16%
ITALY
UKRAINE
HUNGARY
AZERBAIJAN
SLOVAKIA
FRANCE
17%
* EXPORT TO FREE TRADE ZONE
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PORTUGAL
TURNOVER M.TL
90,00*
M.TL
66,00
50,00
44,79
33,79
23,50
21,32
29,67 29,79
27,99
25,51
100
80
60
40
20
0
YEAR
Confidential property of BantBoru
*Target value for the year 2014
BANTBORU RUSSIA PROJECTS
MODEL
PIPE
TYPE
LOCATION
Renault Fluence
BENT PIPE
RUSSIA AVTOFRAMOS MOSCOW
Renault Duster
STRAIGHT PIPE
RUSSIA AVTOFRAMOS MOSCOW
Renault Logan
STRAIGHT PIPE
RUSSIA AVTOFRAMOS MOSCOW
Lada Largus
STRAIGHT PIPE
RUSSIA AVTOVAZ TOGLIATTI
Nissan Sedan
STRAIGHT PIPE
RUSSIA AVTOVAZ TOGLIATTI
Mercedes Sprinter
STRAIGHT PIPE
RUSSIA GAZ NIJNY NOVGOROD
MODEL
Renault Duster
MODEL
PIPE
TYPE
STRAIGHT PIPE
PIPE
TYPE
LOCATION
RUSSIA AVTOFRAMOS MOSCOW
LOCATION
Renault Logan Sport
BENT PIPE
RUSSIA IZHEVSK- BRASIL CURITIBA
Lada
BENT PIPE
RUSSIA AVTOVAZ TOGLIATTI
Nissan
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STRAIGHT PIPE
RUSSIA AVTOFRAMOS MOSCOW
LOCAL AUTOMOTIVE CUSTOMERS
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INTERNATIONAL AUTOMOTIVE CUSTOMERS
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PRODUCTION CAPACITIES
 DOUBLE WALL
60 M mt / year
 SINGLE WALL
40 M mt / year
 COPPER COATING
7.000 tons / year
 ZINC COATING
45 M mt / year
 PVF COATING
45 M mt / year
 PA COATING
15 M mt / year
 Total number of employees : 320
 White Collar: 45 (%50 Ladies)
 Blue Collar: 275
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PRODUCTION CAPABILITIES
Double wall copper brazed steel tube manufacturing












Large steel sheet reception
Large steel sheet slitting
Coil copper coating
Copper coated small steel sheet slitting
Tube production
Zn / Zn+PVF / Zn+PA coating
Cutting into lenght
Tube extremity coating peel-off with laser technology
End forming
Visual end forming inspection with camera
Component assembly
Bending
Single wall tube manufacturing
 Small steel sheet reception
 Tube production
 Zn / Zn+PVF / Zn+PA coating
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PHOTOS FROM BANTBORU
TUBE PRODUCTION LINE
SLITTING LINE
CNC CUTTING MACHINE
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PHOTOS FROM BANTBORU
LASER PEEL-OFF MACHINE
CNC CHAMFERING MACHINE
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PHOTOS FROM BANTBORU
CNC END FORMING MACHINE
END FORMING CAMERA CONTROL MACHINE
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PHOTOS FROM BANTBORU
CNC BENDER
SINGLE HEAD CNC BENDER
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DOUBLE HEAD CNC BENDER
POWERBENDER
SINGLE WALL TUBE PRODUCTION LINE
ROLL FORMING
DECOILING
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SINGLE WALL TUBE PRODUCTION LINE
HEAT TREATMENT
COOLING
COILING
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PHOTOS FROM IEK COATING LINES
COPPER COATING LINE
PVF COATING LINE
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ZINC COATING LINE
PA12 COATING LINE
QUALITY CERTIFICATIONS
ISO 14001 : 2004
ISO/TS 16949 : 2009
FORD Q1
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Confidential property of BantBoru