SPECIAL PRODUCTS Introduction DTFLOCK NUTS AND TAPS SMALL THING, BIG SPIRIT! DTFLOCK Nuts DTFLOCK Taps and Gauges Product Introduction Tightening Torque DTFLOCK’S unique internal thread profile - the best solution to your joint loosening problems. DTFLOCK is a new range of product featuring a unique internal thread form that is exceptionally resistant to transverse vibration – the primary cause of thread loosening. With a 30° wedge ramp, the DTFLOCK thread form firmly grips a standard male thread tightly against it when a clamping torque is applied, preventing the shifting of the male thread from its clamped position, thereby reducing loosening under vibratory and other extreme operating conditions. With DTFLOCK, it is not necessary to have secondary locking methods or components such as thread adhesives and lock washers. Clamping Pressure (Pa) DTFLOCK Nut Regular Lock Nut Regular Nut Vibrational cycles (n) Junker Vibration Test shows the exceptional resistance of DTFLOCK nut to vibrational loosening, vis-à-vis other nut types. The unique thread design also distributes forces evenly - therefore avoiding the buildup of stresses at single points. Standard Nut Threads Bolt Threads As the distribution of force is even, it avoids stress concentration points that are areas at high risk of failure The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. SP 1 Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SPECIAL PRODUCTS DTFLOCK NUTS AND TAPS SMALL THING, BIG SPIRIT! Introduction Advantages of using DFTLOCK 1 Exceptional resistance to vibration loosening by its own merits 2 Eliminates need for secondary locking components – leading to cost savings 3 Not limited by extreme conditions (Eg. High temperatures) – wide range of applications 4 Compatible with standard male fasteners 5 Free Spinning with consistent reusability - Easy to install with prolonged lifespan of both nut and bolt DTFLOCK Nuts DTFLOCK Taps and Gauges Tightening Torque In non-nut applications, the same advantages can be enjoyed when the DTFLOCK taps are used to create internally threaded holes with the DTFLOCK thread profile. It may also be implemented in self-clinching products for sheet metals. Applications With thousands of applications already in use, DTFLOCK’s products’ effectiveness is well-proven in automotive, construction machinery, railway, medical, aerospace, heavy vehicles, defense and many more fields. The following pages list the types and sizes of our standard nuts, taps and gauges. These are our most commonly used items which are inventorized. Customized shapes and sizes are available on request. Please contact us if you need something customized to your needs. The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SP 2 SPECIAL PRODUCTS Introduction DTF6177.1, DTF6177.2 DTFLOCK HEX FLANGE NUTS DTFLOCK Nuts DTFLOCK Taps and Gauges Tightening Torque Hex Flange Nuts Hex Collar Nuts Unit : mm Product Specifications Acorn Self-Locking, Non Free Spinning Hex Nuts Internal Thread Diameter, D M5 M6 M8 M10 M12 M14 M16 M20 DTF6177.1 0.8 1 1.25 1.5 1.75 2 2 2.5 DTF6177.2 - - 1 1.25 1.25 1.5 1.5 1.5 S 8 10 13 15 18 21 24 30 dc 11.8 14.2 17.9 21.8 26 29.9 34.5 42.8 C 1 1.1 1.2 1.5 1.8 2.1 2.4 3 m 5 6 8 10 12 14 16 20 Wheel Nuts Square Weld Nuts Pitch Available materials: Steel Grade 8, 10, 12 : Stainless Steel A2-70, A4-80. The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. SP 3 Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SPECIAL PRODUCTS DTF-CO DTFLOCK HEXAGON COLLAR NUTS Introduction DTFLOCK Nuts DTFLOCK Taps and Gauges Tightening Torque Hex Flange Nuts Unit : mm Product Specifications Internal Thread Diameter, D Pitch Coarse thread Acorn M12 M14 M16 M18 M20 M22 M24 1.75 2 2 2.5 2.5 2.5 3 Self-Locking, Non Free Spinning Hex Nuts Wheel Nuts Square Weld Nuts Fine thread 1.25 1.5 1.5 1.5 1.5 1.5 1.5 S 18 21 24 27 30 34 36 dc 23 25.5 29 33 36 41 43 C 2.1 3 3.4 4.2 4.2 4.2 5.3 m 12 14 16 18 20 22 24 Internal Thread Diameter, D M27 M30 M33 M36 M39 M42 M48 Coarse thread 3 3.5 3.5 4 4 4.5 5 Fine thread 2 2 2 3 3 3 3 S 41 46 50 55 60 65 75 dc 49 55.5 59.5 65.5 72 77 88 C 5.3 6.4 7 7.5 8 8.5 10 m 27 30 33 36 39 42 48 Pitch Hex Collar Nuts Available materials: Steel Grade 8, 10, 12 : Stainless Steel A2-70, A4-80. The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SP 4 SPECIAL PRODUCTS DTFLOCK ACORN NUTS DTF923 Introduction DTFLOCK Nuts DTFLOCK Taps and Gauges Tightening Torque Unit : mm Product Specifications Hex Flange Nuts Hex Collar Nuts Acorn Self-Locking, Non Free Spinning Hex Nuts Wheel Nuts Internal Thread Diameter, D M10 M12 M14 M16 M18 M20 M22 M24 S 16 18 21 24 27 30 34 36 e (min) 17.77 20.03 23.35 26.75 29.56 32.95 37.29 39.55 m 18 22 24 26 29 32 35 38 SR 8 9 10 11.5 12.5 14 15 17 Square Weld Nuts Available materials: Steel Grade 5, 6 The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. SP 5 Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SPECIAL PRODUCTS DTFLOCK SELF-LOCKING & NON-FREE-SPINNING HEX NUTS TYPE 2 DTF6175PT Introduction DTFLOCK Nuts DTFLOCK Taps and Gauges Tightening Torque Unit : mm Product Specifications Hex Flange Nuts Internal Thread Diameter, D M10 S 16 18 21 24 27 30 34 36 41 46 e (min) 17.77 20.03 23.36 26.75 29.56 32.95 37.29 39.55 45.2 50.85 h 10 12 14.1 16.4 17.6 20.3 21.8 23.9 26.7 28.6 M12 M14 M16 M18 M20 M22 M24 M27 M30 Hex Collar Nuts Acorn Self-Locking, Non Free Spinning Hex Nuts Wheel Nuts Square Weld Nuts Available materials: Steel Grade 8, 10, 12 The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SP 6 SPECIAL PRODUCTS DTFLOCK WHEEL NUTS DTF-CL Introduction DTFLOCK Nuts DTFLOCK Taps and Gauges Tightening Torque Hex Flange Nuts Hex Collar Nuts Acorn Self-Locking, Non Free Spinning Hex Nuts Wheel Nuts Square Weld Nuts Unit : mm Product Specifications Internal Thread Diameter, D M18 X 1.5 M20 X 1.5 M22 X 1.5 S 27 33 33 d 39.5 48 48 m 27 28 a 6 7.5 30 33 8 Available materials: Steel Grade 10 The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. SP 7 Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SPECIAL PRODUCTS DTFLOCK SQUARE WELD NUTS DTF13680 Introduction DTFLOCK Nuts DTFLOCK Taps and Gauges Tightening Torque Unit : mm Product Specifications Internal Thread Diameter, D Hex Flange Nuts M4 M5 M6 M8 M10 - - - M8 X 1 M10 X 1 M12 M14 M16 M12 X 1.25 M14 X 1.5 M16 X 1.5 Pitch Self-Locking, Non Free Spinning Hex Nuts Wheel Nuts s 7 8 10 13 16 18 21 24 m 3.5 4.2 5 6.5 8 9.5 11 13 1~1.2 - - 0.5~1 - - 0.8~1 0.5 (c-s) Acorn Square Weld Nuts M10 X 1.5 M12 X 1.5 h Hex Collar Nuts 0.3~0.5 0.5~0.1 The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SP 8 SPECIAL PRODUCTS DTFLOCK TAPS & GAUGES Introduction DTFLOCK Nuts DTFLOCK Taps and Gauges Tightening Torque Available sizes for DTFLOCK Taps & Gauges Metric Inches M3 3/11 M4 1/4 M5 5/16 M6 3/8 M8 1/2 M 10 9/16 M 12 5/8 M 14 11/16 M 16 3/4 M 18 7/8 M 20 1 M 22 1- 1/16 M 24 1- 1/8 M 27 1- 1/4 M 30 1- 3/8 M 33 1- 1/2 M 36 1- 3/8 M 39 1- 7/8 M 42 - M 48 - The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. SP 9 Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SPECIAL PRODUCTS SUGGESTED TIGHTENING TORQUE FOR DTFLOCK NUTS Introduction DTFLOCK Nuts The table below comprises of the proposed data that we have recommended a client based on their working environment. It is by no means absolute and should only be used as a reference at all times. We strongly encourage the user to evaluate the application and determine the suitability of tightening torques by conducting tests. Thread Diameter Bolt Class 10.9 DTFLock Nut Class 10 Torque, T (Nm) Clamp Force (P0) (KN) (KN) M 8 X 1.25 30 - 35 19.5 - 27 30.4 M10 X 1.5 50 - 60 25.5 - 37 48.1 M10 X 1.25 55 - 65 28.1 - 40.1 50.8 M12 X 1.75 90 - 105 38.3 - 55 70 M12 X 1.25 95 - 110 42.6 - 61.1 76.4 M14 X 2 150 - 170 52.5 - 73.1 95.5 M14 X 1.5 160 - 180 58.6 - 81.9 104 M16 X 1.5 220 - 250 76 - 110 139 M16 X 2 220 - 250 70 - 80 130 M18 X 1.5 320 - 360 106.5 - 140.8 179 M18 X 2.5 280 - 310 97 - 107 159 M20 X 1.5 450 - 500 133.1 - 176.1 226 M20 X 2.5 400 - 450 125 - 140 203 M22 X 1.5 630 - 670 158.2 - 216 276 M22 X 2.5 550 - 600 156 - 170 252 M24 X 3 700 - 800 182 - 208 293 M24 X 2 750 - 850 175.5 - 249.4 319 M24 X 1.5 780 - 880 182.6 - 258.2 336 M27 X 3 1100 - 1300 212.2 - 299.1 381 M27 X 1.5 1100 - 1300 212.2 - 299.1 412 M30 X 2 1400 - 1700 246.9 - 396.3 515 M30 X 3.5 1400 - 1500 291 - 312 466 DTFLOCK Taps and Gauges Tightening Torque The specifications contained here-in are for references only, and we are not liable for errors in this catalogue. Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: [email protected] . www.kiansoon.com.sg . KIAN SOON © 2014 SP 10
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