GUIDE TO EXPLOSION PROTECTION - Ex

GUIDE TO EXPLOSION PROTECTION
Ex-PROTECTION CONCEPTS
CATEGORIES / PROTECTION LEVELS / ZONES
Category
EPL
(CENELEC)
(IEC)
Types of protection of electrical equipment for explosive atmosphere of flammable gases, vapours, mists or dusts
(HRN/EN/IEC 60079-0)
M2, 2G
Mb, Gb
Flameproof
d
HRN/EN/IEC 60079-1
M1, 1G, 3G (*)
Ma, Ga, Gc (*)
M2, 2G, 3G
Mb, Gb, Gc
px, py, pz
Pressurized
HRN/EN/IEC 60079-2
2D, 3D (*)
Db, Dc (*)
Symbol
Powder filling
HRN/EN/IEC 60079-5
q
M2, 2G
Mb, Gb
Oil-immersion
HRN/EN/IEC 60079-6
o
M2, 2G
Mb, Gb
Increased safety
HRN/EN/IEC 60079-7
e
Intrinsic safety
HRN/EN/IEC 60079-11
i
M2, 2G
3G (*)
M1, M2, 1G, 2G, 3G
1D, 2D, 3D
Mb, Gb
Gc (*)
Ma, Mb, Ga, Gb, Gc
Da, Db, Dc
nA
HRN/EN/IEC 60079-15
Type of protection ‘n’
3G
nC
Gc
nR
Encapsulation
HRN/EN/IEC 60079-18
m
M1, M2, 1G, 2G, 3G
1D, 2D, 3D
Ma, Mb, Ga, Gb, Gc
Da, Db, Dc
Protection by
enclosures
HRN/EN/IEC 60079-31
t
1D, 2D, 3D
Da, Db, Dc
Special protection
prIEC 60079-33 (**)
s
M1, M2, 1G, 2G, 3G
1D, 2D, 3D
Ma, Mb, Ga, Gb, Gc
Da, Db, Dc
Areas
Categories (ATEX)
EPL (IEC)
M1
M2
1G, 1D
Other than mines - II
2G, 2D
3G, 3D
EPL – Equipment Protection Level
Category
EPL
(CEN)
(IEC)
Types of protection of non-electrical equipment for explosive atmosphere of flammable gases, vapours, mists or dusts
(HRN/EN 13463-1/ prIEC 80079-36 (**))
Standard
Concept
Symbol
HRN/EN 13463-2
Flow restricting
HRN/EN 13463-3
Flameproof
Constructional safety
Control of ignition sources
Liquid immersion
HRN/EN 13463-5
prIEC 80079-37 (**)
HRN/EN 13463-6
prIEC 80079-37 (**)
HRN/EN 13463-8
prIEC 80079-37 (**)
HRN/EN/IEC 60079-2
Pressurized
3G, 3D
fr
/
d
M2, 2G
/
c
M2,1G, 2G, 3G
1D, 2D, 3D
b
M2, 1G, 2G, 3G
1D, 2D, 3D
k
M1, M2, 1G, 2G, 3G
1D, 2D, 3D
Mb, Ga, Gb, Gc
Da, Db, Dc
Mb, Ga, Gb, Gc
Da, Db, Dc
Ma, Mb, Ga, Gb, Gc
Da, Db, Dc
p
M2, 2G, 2D
3G, 3D
/
(*) Extension of scope in the next edition of standard
(**) Standard is in preparation
Temperature
Class
Maximum Surface
Temperature
T1
T2
T3
T4
T5
T6
450 °C
300 °C
200 °C
135 °C
100 °C
85 °C
IIIA
Combustible flyings
IIIB
Non-conductive dust
IIIC
Conductive dust
Degrees of protection IP-code
First
Second
numeral numeral
Ta=(-35) / (+50)°C
HREx T 09.321X
Marking of group,
category and
applied protection concept
Use cable with temperature resistivity: >90°C
Use screws with yield stress >800N/mm2
Annex IV Annex V
Protection against solid objects >2,5 mm
Protection against solid objects >1 mm
Dust protected
Dust tight
Protection against vertically dripping water
-
2
Protection against dripping water
(15° tilted)
-
3
Protection against spraying water
(angle up to 60°)
-
4
Protection against splashing water from
any direction
-
5
6
Protection against water jets
Protection against powerful water jets
7
Temporary immersion
(0,15m/1m; 30 min)
IIC
Hydrogen, Acetylene
-
8
Continuous immersion depth >1 m
II 2 G
Standard ambient temperature
(-20/+40°C) unless stated
on labe
ExNB acronyms and
certificate number
Marking according to standard
EPL (IEC)
Ex d mb IIB T5
Gb
Warning markings
Electrical equipment category 2 and
M2 and internal combustion engines
Annex III
Annex IX
Annex VII Annex VI
Conformity assesment annexes
III - Type examination (B)
IV - Production quality assurance (D)
V - Product verification (F)
VI - Conformity to type (C)
17025 - HAA
1
-
Notified body (ExNB)
identification number if
involved in production
control stage
Non-electrical
equipment category 2
Equipment
category 3
Annex VIII
Annex VIII
VII - Product quality assurance (E)
VIII - Internal control of production (A)
IX - Unit verification (G)
1120/07
3115/07
Ex-Agencija’s services:
Ex-equipment testing and determination of the explosive properties
of flammable media
Ex-equipment certification
Technical supervision of plants with hazardous area
Technical supervision of the quality management in production, repair &
overhaul, inspection & maintenance and installation of Ex-equipment
Personnel education (Ex-Training) & publishing (Ex-Bilten)
Management Systems Certification (ISO 9001; ISO 14001, ...)
Ex t
IIIC
T90°C
Db
TECHNICAL SUPERVISION
Regulations of minimum safety requirements and worker’s health
protection, and technical supervision of plants, equipment, installations
and apparatus in hazardous areas (HR OJ No. 39/06, 106/07)
EU Directive 1999/92/EC
(ATEX 137)
TECHNICAL SUPERVISION
by authorized body (Ex-Agency) include
PLANTS
Communicate a technical
documentation to a Notified Body
MA R K ET
45011 - HAA
3
4
5
6
-
Ethylene
PRODUCTION - according to Regulation of equipment and protective systems HR OJ No. 34/10
(EU Directive 94/9/EC, ATEX95)
Annex IX
Protection against solid objects >12,5
mm (finger protection)
IIB
CONFORMITY ASSESMENT
Annex III
-
Propane
II 2 D
Equipment category M1, 1
and Protective systems
2
Protection concept
E-1/08
II 2(1)G Ex de [ia] IIC T5 Gb
II 2(1)D Ex tb [ia] IIIB T95oC Db
Protection against solid objects >50 mm
(hand protection)
Ex-MARKS
Ser. Br.: 128-5/09
Pmax= 50W f= 50 Hz
-
IIA
Dust - Flammable - Gas
ac
1
Methane
Category
Symbol of explosion protection
Un=230 V
Description of protection
I
Group
Ratings
Tip: ABC 825
Continuosly, long periods or frequently
Likely to occur, occasionally
Not likely to occur, short period only
Representative Gas
Ex-symbol
Product identification
0, 20
1, 21
2, 22
Gas Group
HR - Conformity symbol
(NN 18/11), EU symbol
N&N d.o.o. 10000 Zagreb
Splitska, HR
/
IP - PROTECTION
Dust Groups
ATEX Marks
N
/
Temperature Class / group
Ex-EQUIPMENT MARKING
Manufacturer’s name
and address
Explosive atmosphere
Ma
Mb
Ga, Da
Gb, Db
Gc, Dc
Mining - I
(*) Extension of scope in the next edition of standard
(**) Standard is in preparation
Type of protection
Zones
Dust - Flammable - Gas
Concept
Gas Group
Max. surface temperature
Temperature Class
Standard
Dust Group
Type of protection
Area classification (HRN EN 60079-10-1/ -2)
Electrical power equipment (HRN EN 60079-0)
Electrical instrumentation equipment (HRN EN 60079-0)
Electrical installations of power equipment (HRN EN 60079-14)
Electrical installations of instrumentation equipment (HRN EN 60079-14)
Non-electrical equipment and installations (HRN EN 13463-1)
and technical report is issued.
ACTIVITIES
Repair (HRN EN 60079-19)
Installation (HRN EN 60079-14)
Maintenance (HRN EN 60079-17)
of Ex-equipment and technical
report is issued.
Ex-Agencija
AGENCY FOR EXPLOSIVE ATMOSPHERE
Baštijanova bb, 10001 Zagreb - Croatia
Phone: + 385 1 3667 260; + 385 1 3667 157; Fax: + 385 1 3667 262
e-mail: [email protected]
www.ex-agencija.hr