Networking for competitive remanufacturing 2014 APRA Symposium – Milano Marittima, Italy Thomas Guidat, Production Technology Centre 22.05.2014 Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger © IWF TU Berlin Page 1 Agenda TU Berlin IWF Center Collaborative Research Center 1026 – Sustainable Manufacturing BRAGECRIM background, survey and results Guidelines for remanufacturing Conclusion and discussion Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 2 Agenda TU Berlin IWF Center Collaborative Research Center 1026 – Sustainable Manufacturing BRAGECRIM background, survey and results Guidelines for remanufacturing Conclusion and discussion Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 3 TU Berlin IWF Center Production Technology Center (PTZ) Two institutes, one roof Fraunhofer IPK – Production Systems and Design Technology TU Berlin IWF – Machine Tools and Factory Management Missions Expertise aeras Fundamental and applied research Design Education for new generations of Manufacturing engineers Optimization of industrial processes – from the product idea through to product development, design and manufacture Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Assembly Process planning/Logistics Control Quality management Page 4 TU Berlin IWF Center PTZ Laboratory Production Technology Center (PTZ) of TU Berlin and Fraunhofer Institute, Germany. Laboratory benefits Hands on learning / Practice with real products Application at “state of the art” machines Research and innovation in company and university projects Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger PTZ funding – 250 Mio. turn-over/ year 25% State funding 40% research funding 30% industry projects 5% tuition fees Page 5 Agenda TU Berlin IWF Center Collaborative Research Center 1026 – Sustainable Manufacturing BRAGECRIM background, survey and results Guidelines for remanufacturing Conclusion and discussion Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 6 CRC 1026 - Sustainable Manufacturing Resource challenge Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 7 CRC 1026 - Sustainable Manufacturing Quality of life and consumption of resources Responsible consumption of resources Emerging countries Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Acceptable living standard with responsible consumption of resources Quality of life Consumption of resources Irresponsible development path: Wealth for all people relying on present technologies Acceptable living standard Early Industrialised countries Source: [Seliger, 2010] Page 8 CRC 1026 - Sustainable Manufacturing Structure Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 9 CRC 1026 - Sustainable Manufacturing Global value creation Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Source: [Seliger, 2010] Page 10 CRC 1026 - Sustainable Manufacturing Utilizing competition and cooperation for sustainable development Logistics service-engineering Pool managements Information management Product data preparation Facility management Sharing concepts Selling utilization Reutilization Product development Production Distribution Reassembly Use Redistribution Cleaning, control, processing Reprocessing Disposal Disassembly Traditional material flow Product reutilization flow Material recycling flow Product recycling and byproduct reutilization Byproduct reutilization flow Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Product data preparation Cleaning methods Repair Remanufacturing Maintenance Separation Tools Reutilization and recapturing equipment References: BMU (2009), Seliger (2005) Page 11 Agenda TU Berlin IWF Center Collaborative Research Center 1026 – Sustainable Manufacturing BRAGECRIM background, survey and results Guidelines for remanufacturing Conclusion and discussion Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 12 BRAGECRIM background, survey and results The BRAGECRIM initiative BRAGECRIM Brazilian - German Collaborative Research Initiative in Manufacturing: 355 members in 16 collaborative projects Main Objective: Highest Level in Production Technology – High Level Innovation, Time to Market, Cost, Quality, Productivity and High degree of Efficiency, Sustainability FOCUS: Networking of Small and Medium Enterprises (SME) for competitive remanufacturing Objective: facilitate remanufacturing in networks Target: SME companies, active or interested by remanufacturing, in Brazil and Europe. Solution: provide a set of business models using a guideline structure Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger 13 Page 13 BRAGECRIM background, survey and results Modeling the remanufacturing networks and actors Disassembly supplier Logistic operator Independent remanufacturer Cleaning / Testing Inspection Separation Disassembly Parts fabrication MANUFACTURING Product assembly Distribution Services Raw material supplier Production OEM Retailer Actors Activities Subcontracted remanufacturer REMANUFACTURING Collection Recycling Transport Use Disposal Service provider End user Legend Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Recycling company PROCESSES Material flow Page 14 BRAGECRIM background, survey and results Survey context and population 84 companies fully answered the survey REMATEC took place from 16 - 18 June 2013 in Amsterdam RAI center Results of a parallel survey from VTT Finland (DEMANET) are added. Please contact [email protected] for receiving a copy of our full article reman networks in oct. 2014 Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 15 Agenda TU Berlin IWF Center Collaborative Research Center 1026 – Sustainable Manufacturing BRAGECRIM background, survey and results Guidelines for remanufacturing Conclusion and discussion Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 16 Guidelines for remanufacturing Development and structure My requirements and constrains are My business model Interactive and iterative Description Business Model Dimensions Calculation Business Model Template Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 17 Guidelines for remanufacturing Canvas Business Model Source: Osterwalder, 2010 Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 18 Guidelines for remanufacturing Attributes for remanufacturing Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 19 Guidelines for remanufacturing Tools example: Strategy dimension FREE OUTPUTS CHECKLIST INPUTS TOOLS OUTPUTS Actions Goals Competences Environment … SWOT PSS Scenario technique … Objectives Alternative (PSS) strategies … Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 20 Guidelines for remanufacturing Special Evaluation Session in GCSM 2013 GCSM: Global Conference of Sustainable Manufacturing Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 21 Guidelines for remanufacturing User feedback Comprehensive template structure Comprehensive business model dimensions 10% 20% 10% 30% 80% 50% 10% Completely disagree 30% Disagree Enable the integrated visualization of remanufacturing issues I don´t know 60% Agree Completely agree Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 22 Agenda TU Berlin IWF Center Collaborative Research Center 1026 – Sustainable Manufacturing BRAGECRIM background, survey and results Guidelines for remanufacturing Conclusion and discussion Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 23 Conclusion and discussion Successes Very encouraging comments from both academic and industrial members Present an alternative to consulting services for SMEs Useful tool to obtain a global overview of the implementation of remanufacturing in a PSS context. Improvement axis Dimensions definition order should be left open to the user Automatic completion of the templates for the attributes section Users should contribute to the constant evolution of the website content Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 24 Work with us! TU Berlin – Chair of Assembly Technology and Factory Management http://www.mf.tu-berlin.de/menue/fachgebiet_montagetechnik_und_fabrikbetrieb/parameter/en/ Sustainable Manufacturing www.sustainable-manufacturing.net Global Conference on Sustainable Manufacturing (GCSM) Johor Bahru, Malaysia on 22nd – 24th of September 2014 http://www.gcsm.eu BRAGECRIM – Remanufacturing in SME networks http://bragecrim2.wix.com/remanufacturing VTT Finland - DEMANET http://www.vtt.fi/sites/DemaNET/?lang=en Technische Universität Berlin Department of Assembly Technology and Factory Management Univ.-Prof. Dr.-Ing. Günther Seliger Page 25
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