Heinrich Wagner Sinto Maschinenfabrik GmbH …The Supplier for Foundries HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com SINTO GROUP OF COMPANIES SINTO GLOBAL NETWORK HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com SINTO GROUP OF COMPANIES SINTO GLOBAL NETWORK Japan India USA Sintokogio Ltd. Sinto India Liaison Office Sinto America Inc. China Thailand Roberts Sinto Corporation Qingdao Sinto Machinery Thai Sintokogio Co. Ltd. SandMold Systems Inc. Qingdao Brator Abrasive Siambrator Co. Ltd. Finishing Associates Inc. Austria Brazil Sinto Brasil Produtos Ltd Korea Sinto Co. Ltd. Chemisch Termische Prozess Technik GmbH Taiwan Germany Taiwan Sintong Machinery Heinrich Wagner Sinto Maschinenfabrik GmbH Wuxi Tai Sintong Machinery Korea Taiwanabrator Co. Ltd. HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com SINTO GROUP OF COMPANIES SINTO GLOBAL NETWORK Trade Name: SINTOKOGIO, LTD Head office: Nagoya - Japan Foundation: October 1934 Paid-in capital: 61,5 Million US Dollar Listed on stock exchange: Tokyo, Nagoya Turnover (03/2013): 706 million Euro Employees (03/2012): 3.821 HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com SINTO GROUP OF COMPANIES GREEN SAND MOLDING MACHINES (1998 – 2011) Europe – Russia 105 sets North America 75 sets Turkey 40 sets China 175 sets India 20 sets Japan 105 sets Asia 50 sets South America 20 sets HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com SINTO GROUP OF COMPANIES SINTO GLOBAL NETWORK HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com SINTO GROUP OF COMPANIES BUSINESS SEGMENTS Material Handling Special Equipment HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com HEINRICH WAGNER SINTO HISTORY 2003 100% takeover by SINTOKOGIO HEINRICH WAGNER SINTO Maschinenfabrik GmbH 1983 1975 1945 1937 Majority takeover by SINTOKOGIO Foundation of a sales company for vacuum moulding plants Dismantling - re-start with the name Foundation by Georg Müller and Heinrich Wagner HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com HEINRICH WAGNER SINTO HISTORY HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com HEINRICH WAGNER SINTO HISTORY HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com HEINRICH WAGNER SINTO TODAY Development since 1983 1988 Extension of production facilities 1989 Extension of administration 1992/99 Building of works 2 “Amalienhütte” (steel works / machining) 1998 Building of “Technology Center” 2009 Extension of “Technology Center” 2009 Extension of assembly facilities HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com HEINRICH WAGNER SINTO HUMAN RESOURCES 1980 HEINRICH WAGNER SINTO – Sintokogio Group 1985 1990 1995 2000 2005 2014 www.sinto.com HEINRICH WAGNER SINTO REFERENCES SEIATSU – PROCESS MOULDING MACHINES AERATION – PROCESS MOULDING MACHINES VACUUM – PROCESS MOULDING MACHINES FBO – HORIZONTAL FLASKLESS MOULDING MACHINES POURING UNITS MODIFICATIONS / EXTENSIONS HEINRICH WAGNER SINTO – Sintokogio Group 539 8 57 9 66 189 www.sinto.com HEINRICH WAGNER SINTO PRODUCT RANGE VACUUM Moulding Machines SEIATSU Moulding Lines HEINRICH WAGNER SINTO – Sintokogio Group AERATION Accessory Equipment FBO POURING Service www.sinto.com HEINRICH WAGNER SINTO PRODUCT RANGE VACUUM PROCESS MOULDING VDK / VFK / VSA HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com VACUUM PROCESS MOULDING CHARACTERISTICS VACUUM MOULDING 1 PATTERN 2 FILM HEATING 3 FILM FORMING / COATING 4 FLASK SETTING 5 SAND FILLING 7 TOP FILM FORMING 8 PATTERN SUCTION / DRAW 9 MOLD CLOSING / POURING 10 MOLD RELASING HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com VACUUM PROCESS MOULDING EXAMPLE OF VDK MOULDING MACHINE HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com VACUUM PROCESS MOULDING EXAMPLE OF VDF MOULDING MACHINE HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com VACUUM PROCESS MOULDING EXAMPLE OF VSA MOULDING MACHINE HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com HEINRICH WAGNER SINTO PRODUCT RANGE SEIATSU PROCESS MOULDING HSP / DAFM / EFA / ZFA HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com SEIATSU PROCESS MOULDING CHARACTERISTICS SEIATSU MOULDING sand filling Sand filling SEIATSU airflow squeeze moulding After compacting by multi-ram press Separation of pattern and mould HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com SEIATSU PROCESS MOULDING TYPES OF HSP MOULDING MACHINES HSP Moulding box inside (mm) Max. Output 500 x 400 40 1.000 x 800 15 (m/h) HSP - D HEINRICH WAGNER SINTO – Sintokogio Group Moulding box inside (mm) Max. Output 500 x 400 70 1.250 x 1.000 20 (m/h) www.sinto.com SEIATSU PROCESS MOULDING TYPES OF DAFM MOULDING MACHINES DAFM - S Moulding box inside (mm) Max. Output 1.000 x 800 50 2.500 x 2.000 10 (m/h) DAFM - SD HEINRICH WAGNER SINTO – Sintokogio Group Moulding box inside (mm) Max. Output 500 x 400 100 1.250 x 1.000 50 (m/h) www.sinto.com SEIATSU PROCESS MOULDING TYPES OF EFA MOULDING MACHINES EFA - S Moulding box inside (mm) Max. Output 1.000 x 800 60 2.500 x 2.000 20 (m/h) EFA - SD HEINRICH WAGNER SINTO – Sintokogio Group Moulding box inside (mm) Max. Output 500 x 400 140 1.600 x 1.250 80 (m/h) www.sinto.com SEIATSU PROCESS MOULDING TYPES OF ZFA MOULDING MACHINES ZFA - S Moulding box inside (mm) Max. Output 500 x 400 250 1.250 x 1.000 160 (m/h) ZFA - SD HEINRICH WAGNER SINTO – Sintokogio Group Moulding box inside (mm) Max. Output 500 x 400 250 1.250 x 1.000 160 (m/h) www.sinto.com HEINRICH WAGNER SINTO PRODUCT RANGE AERATION PROCESS MOULDING ACE HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com AERATION PROCESS MOULDING CHARACTERISTICS AERATION MOULDING Aeration sand filling Preadjustment moulding data analysis system Combined squeezing Sand filling optimization system Lifting Energy saving Assumed sand filling weight Flask setting Moulding Metering of sand quality Set flask setting position for the next cycle Calculation of the sand quantity for the next mould HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com AERATION PROCESS MOULDING TYPES OF ACE MOULDING MACHINES ACE - 3 Moulding box inside (mm) Max. Output 750 x 500 150 / 300 (*) (m/h) ACE – 4 Moulding box inside (mm) Max. Output 850 x 650 150 / 300 (*) (m/h) ACE - 5 Moulding box inside (mm) Max. Output 1.000 x 800 144 / 288 (*) (m/h) ACE - 6 Moulding box inside (mm) Max. Output 1.200 x 1.000 120 / 240 (*) (m/h) (*) simultaneous operation HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com HEINRICH WAGNER SINTO PRODUCT RANGE HORIZONTAL TYPE FLASKLESS MOULDING FBO / FCNX HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com HORIZONTAL FLASKLESS MOULDING CHARACTERISTICS FLASKLESS MOULDING Moulding sand Sand chute Compressed air Air vessel Moulding sand press Drag/lower flask press Double-sided pattern plate HEINRICH WAGNER SINTO – Sintokogio Group Cope/upper flask www.sinto.com HORIZONTAL FLASKLESS MOULDING TYPES OF FBO MOULDING MACHINES FBO – II Mould package size (mm) Approx. Output (m/h) 500 x 400 x 130 – 200 150 FBO – III S Mould package size (mm) Approx. Output (m/h) 600 x 500 x 130 – 200 160 FBO – IV Mould package size (mm) Approx. Output (m/h) 700 x 600 x 180 – 250 100 FBO – V HEINRICH WAGNER SINTO – Sintokogio Group Mould package size (mm) Approx. Output (m/h) 900 x 700 x 250 – 300 80 www.sinto.com HORIZONTAL FLASKLESS MOULDING TYPES OF FDNX MOULDING MACHINES FDNX I Mould package size (mm) Approx. Output (m/h) 450 x 350 x 150 100 FDNX II HEINRICH WAGNER SINTO – Sintokogio Group Mould package size (mm) Approx. Output (m/h) 550 x 450 x 150 80 www.sinto.com HEINRICH WAGNER SINTO PRODUCT RANGE POURING UNITS FVNX / GIMA / P HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com POURING UNITS TYPES OF FVNX POURING MACHINES FVNX I Ladle content 250 – 400 kg FVNX II Ladle content 450 – 650 kg FVNX III Ladle content HEINRICH WAGNER SINTO – Sintokogio Group 700 – 950 kg www.sinto.com POURING UNITS TYPES OF GIMA POURING MACHINES GIMA 8 Ladle content 500 – 900 kg GIMA 12 Ladle content HEINRICH WAGNER SINTO – Sintokogio Group 1.000 – 1.500 kg www.sinto.com POURING UNITS TYPES OF “P” POURING AUTOMATS P 10 – W Ladle content 600 – 1.400 kg P 20 – W Ladle content 1.400 – 2.400 kg P 30 – W Ladle content HEINRICH WAGNER SINTO – Sintokogio Group 2.400 – 3.200 kg www.sinto.com OUR SERVICE Design Manufacturing Machining In-house Assembly Consulting / Planning Shipment After sales Service Start Up / Training HEINRICH WAGNER SINTO – Sintokogio Group Installation at site www.sinto.com WELD SHOP / MACHINING CAPABILTIES HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com INHOUSE ASSEMBLY & QUALITY CONTROL Entire pre-assembly of all components Utmost pipe work & electric wire hardness Functional check of all components Optimization of assembly at site HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com THANKS FOR YOUR ATTENTION HEINRICH WAGNER SINTO – Sintokogio Group www.sinto.com
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