irock ts-522 spare parts manual

IROCK TS-522
SPARE PARTS MANUAL
Do not operate machine without reading Operation &
Maintenance Manual.
Risk of death or serious injury may result
Page 1
IROCK TS-522 Spare Parts
Table of Contents.
Page
Chassis Assembly ......................................................................................................... ..................... 3
Hopper assembly..............................................................................................................................6
Power Unit Assembly .......................................................................................................................9
Hydraulic Tank Assembly ............................................................................................................... 12
Engine Assembly .............................................................................................................................14
Main Conveyor Assembly ..............................................................................................................16
Walkway & Screen box Subframe .................................................................................................19
Side Conveyors Assembly ..............................................................................................................22
Tail Conveyor Assembly .................................................................................................................25
Tail Conveyor Prop Legs ................................................................................................................28
Screen box Assembly ......................................................................................................................29
Screenbox Prop Legs .....................................................................................................................33
Feeder Conveyor Assembly ..........................................................................................................34
Tipping Grid Assembly ................................................................................................................... 37
Top Deck Chute Asse mbly ............................................................................................................. 40
Page2
IROCK TS-522 Spare Parts
Table of Contents.
Page
DD Live Head Assembly ...................................................................................................................41
DD Live Head Shaft Assembly .........................................................................................................44
DD Live Head Screen box Assembly ...............................................................................................45
IROCK TS-522 Hydraulic circuit diagram ......................................................................................47
Live Head Hydraulic circuit diagram ............................................................................................48
Description of Hydraulic Components ..........................................................................................49
SPARE PARTS
PAGE: 3
IROCK TOUGH CRUSHI NG
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
IROCK TS-522 Chassis Assy
DNG NO .
3005-00 l-000-000
1
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
(
PAGE: 4
..
~
IROCK TOUGH CRUSHI NG
& SCREENING SOLUTIONS
~
3
~~
"
~~
Ti llE
0
"';, '
5531 Canal Rd.
Valley View, OH 44125
IROCKTS-522 Chassis Assy
3005-00 1-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
I
liTEM
NO .
I
L
j
4
b
6
I
8
y
IU
II
IL
lj
14
15
16
17
PAGE: 5
PART NUMBER
:51JU 1- Jl 1- JUU- JIJ
:5LJU 1-UU I-UU:5-UUU
jl )l 1- )( -l J4 -I )( lA
)I)( )5- Jl- )( J- )I)
()lJ!Jb-00 1- J00-0 JL.
3005-001-000-0 )3
jlJOb-00 1-00 1-000
·. ) ( )b . J()b
) l Jb . lllb
'- ) lb. lb
jLJ lb.U:LU
jLJ LL.U 16
jLJ :L:L.U:L:5
3lJ Lb.023
30125.060
30125.061
30145.029
DESCRIPTION
t-ueltank l..(ubber
t-uel 1ank ~upport Assy
t-uel lank
Side Convr. Bulk Head Pit.
Hopper ~pacer Plate
Mirror Of Part 3005-001-000-001
bLL ChaSSIS Assy.
!ROCK TS-522 I rae k LH~
!ROCK TS-522 I rae k I..(H~
t-uel t-iller cap op
Low Height ~Pin un can Air l)reather
~LJb/4, :5/8, 4-l::)ank control Valve Assy
~Ub/ I, :5/t:>, 1-l::)ank control Valve Assy
l/2" lo 3/4" 8SP ML/ MLAdaptor
3/4 Bonded Seal
1/2 Bonded Seal
Fuel Sender
QTY.
j
2
2
1
1
1
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TITLt
!ROCK TS-522 Chassis Assy
DWG NO.
3005-00 l-000-000
(ROCK- ·
I
·
5531 Canal Rd.
Valley View, OH 44125
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 6
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
IROCKTS-522 Hopper Assy
DNG NO .
3005-002-000-000
1
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
8
PAGE: 7
11
10
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
35
Ti llE
5531 Canal Rd.
Valley View, OH 44125
IROCK TS-522 Hopper Assy
DNG NO .
3005-002-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 8
PART NUMBER
DESCRIPTION
QTY.
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TITLt
5531 Canal Rd.
Valley View, OH 44125
!ROCK TS-522 Hopper Assy
DWG NO.
3005-002-000-000
IROCK
I
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 9
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
IROCK TS-522 Pow e r Un it
DNG NO .
3D05-003-000-000
1
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 10
4
9
~I-ROCK TOUGH CRUSHING
I
& SCREENING SOLUTIONS
TITLE: IROCK TS-522 Pow er Unit
DWG NO.
3D05-003-000-000
_1nocK
5531 Canal Rd.
Valley View, OH 44125
Call: 866-240-0201 j
Fax: 440-735-4974
SPARE PARTS
PAGE: ll
ITEM
NO.
1
2
3
4
5
6
7
lj
9
IU
II
IL.
13
14
15
16
17
18
IY
20
21
22
23
'.2.4
25
26
27
PART NUMBER
3DO 1-003-000-00 1
3DO 1-003-000-00 15
3UU 1-UUJ-UUU-UU I I
3DO 1-003-000-004A
3LJU1-l .JJ-UUO- JOb
3D01-0 3-000-( 06B
3D01-0( 3-000-( J7A
3UU 1-l UJ-UUU-U I U
3 DO 1-003-000-0 12A
3LJU1-UUJ-UU0-Ul4
3LJU 1-UUJ-UUL.-UUU
3UU I-UU3-W/-UUUA CAl
3D01-003-010-022
3LJU 1-UUJ-U I U-UL.b
3D01-003-012-001
3LJU 1-UUJ-U llj-UUUA
3DO 1-003-020-000
3DO 1-003-021-000
3UU I-UUJ-UL.4-UUU
3D01-017-000-01 0
3D01-017 -000-012
3D01-017 -000-013
3D01-017 -030-001
3LJUJ-UUJ-UUU-UU4
3D03-003-000-005
3D03-003-000-006
3D03-0U3-U01 -000
3LJU0-UU0-UU0- I UU
3UU3-UU3-U I 3-UUU
3D03-003-0 19-000
3LJUb-UUJ-UUL.-UOU
3D05-003-0 10-000
3LJ IUU.UJU
3D 100.031
3LJ I UU.UJL.
3Dl00.033
3D 101.004
3U IUL..UU I
3D 102.002
3D110 027
3D 15 .012
3LJ lb.UI3
3U IL.U.U I I
3LJ L.U.U 13
3D120.015
3D 20.01 8
3LJ I L.U.U I Y
3D 120.020
3D122.001
3D 122.003
3D1 22 .004
3LJ IL.L..UIU
J LJ L.L..U I L.
3U IL.L.. U 16
J LJ 14U.UU I
3D140.002
3D 140.006
3LJ 14b .UU I
3D 145.003
3D 145 .025
L.8
L.Y
30
31
32
33
34
3b
36
37
38
39
40
41
4'.2.
43
44
45
46
4/
48
49
50
51
5L.
b3
b4
bb
56
57
b8
59
60
DESCRIPTION
Power Unit Rear cover Pit
Cutting Rubber
!::lOTTery l::lOX 1../Ub ber
Power Unit Rear RH Door
Power Unit 1-ront LH Door
New Door Oil Cooler
Power Unit Front RH Door
I op Lid , InspeCTIOn Ha Tch # I
Exhaust Guard for CAT C 4.4
bUX 1u Pure Ru b ber
Main conv ::iu p porT
UUCT Assem b ly
Manifold Mtg Pit
How conTrol Valve ::;p acer
Control Valve Mounting Pit
Power UniT 1op Lid
Emergency Stop Button Mou nting RHS
Emergency Stop Button M o un ting LHS
1-ue1 Hose MTg Assy
Fuel Filter Mtg Brkt CAT C4.4
Return Line Hose Heat Shield # 2
Return Line Hose Heat Shield
Air Filter Moun t
Power UniT, Hydraulic 1a nk 1-<ubber b 16
Powe r Unit, Top Cover Pit 516
Powe r Unit Top Plate Inspection Plate
Power Unit Frame
bi6Hydrau11c lankAssy
MOniTOid New L Sha p ed b 16
Starter Pane iM t g
Main Conv. ::iupport ::;pacer
Power Unit Base
CAl C4.4 Y6KW, IL.YH p l::ng 1ne
Ve ntun , One Way Va lve
CAl C4.4 1::ng 1ne ventu n Hose # 1
CAT C4.4 Engine V e ntu ri Hose #2
CAT C 4.4 Exhaust A ssy
I::XhOUSt Mtg
Eng1ne M tg
Air Intake Hose
CAT C 4.4, Fuel/Water Seperator
CA 1 C4.4 Air C le ane r Assy
Ull COOler Assy
LJav1d l::lrown , lnple Pump 46/ 46/ 33cc
Dav1d Brown, AUX Ta ndem Pum p 23/23cc
Flywheel C o upling Pit
1 l::lore Pump Hu b
Pump Mtg Pit
We btec Flow c ontrol Valve
SD14/l Valve Assy
SD14/ 1 V alve Assy, Port B Plugged
1rac k Sole n o id
11pp1ng Grid ::iolenold
:::>Ub/ 4 , 3/lj, 4-l::lank control v alve Assy
LJrop 1 LJoor Handle
Door Hinge
Spnng Loaded Bo lt
I L.V !::loTTery
Eme rgency Stop Button
JM G Starte r Panel
QTY.
1
2
I
1
I
1
1
L.
1
2
I
I
1
lj
1
I
1
1
I
1
1
1
1
L.
1
1
1
I
I
1
L.
1
I
1
I
1
1
4
4
1
1
I
I
I
1
1
I
1
4
4
1
I
I
I
L.
8
4
I
2
1
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TITLt
! ROCK TS-522 Power Unit
DWG NO.
3D05-003-000-000
IROCK
I
5531 Canal Rd.
Valley View, OH 44125
Call: 866-240-0201
Fax: 440-73 5-4974
b
SPARE PARTS
~
·~
'.
ITEM
NO.
1
2
3
L
c
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
PAGE:
p
PART NUMBER
3DO I -003-000- JO 1
3D01-003-000-0015
3D01-003-000-0017
31)( -003-000-C 84A
1-003-000- )05
31 )I -003-000-C 86B
31)( -003-000-C )7A
3DO 1-003-000-01 0
3D01-003-000-012A
3DO 1-003-000-) 14
3DO 1-003-002-000
3D01-003-007-000A CAT
3DO 1-003-01 0-022
3DO 1-003-01 0-025
3DO 1-003-018-000A
3DO I -003-020-000
3D01-003-021-000
3DO 1-003-024-000
3D01-017-000-01 0
3D01-017-000-012
3DO 1-0 I /-000-013
3 )01-017-030- )01
3D03-003-000-004
3D03-003-000-005
3D03-003-000-006
3D03-003-00 1-000
3D03-003-0 13-000
3003-003-019-000
3D05-003-002-000
3D05-003-003- 100
3D05-003-0 I 0-000A
3D05-003-0 12-00 1A
3D05-003-025-000
3D100.030
3D100.031
3D 100.032
3D100.033
3D101.004
3D102.001
3D102.002
30110.027
3D115.012
3D115.013
3D120.011
3D 120.01 5
3D120.01 8
3D120.033
301 22.001
3D122.003
3D 122.004
301 22.010
3D122.01 2
3D125.014
3D125.015
3D140.001
3D140.002
3D 140.006
3D145.001
3D145.003
3Dl45.025
3D150.033
3D 150.034
DESCRIPTION
t-'ower l n1t. 1-<ear Cover t-'lt
Cutting Ru b ber
Battery Box Rubber
Power Jnit Rea1 RH [ 1oor
Power Jnit Fro n I H r IOOr
New )oor. Oil ( :oo ler
Power lnit Fran RH [ )oar
Top Lid, Inspection Hatch # 1
Exhaust Guard for C:AT C:4.4
50x I 0 Pure Rub ber
Ma1n Conv Suppo rt
Duct Assembly
Manifold Mtg Pit
Flow Control Valve Spacer
Power Unit Top Lid
t:mergency Stop t3utton Mounting 1-<HS
Emergency Stop Button Mounting LHS
Fue Hose Mtg Assy
Fuel Filter Mtg Brkt CAT C4.4
Return LJne Hose Heat Shield # 2
Return L1ne Hose Heat Shield
Air Filter Mount
Power Unit, Hydraulic Tank Rubbe r 516
Power Unit, Top Cover Pit 51 6
Powe r Unit Top Plate Inspection Plate
Power Un1t t-ram e
Manifold New L shaped 516
Starter Panel Mtg
Ma1n Conv. Supp o rt Spacer
I ROCK TS-522 Hyd raulic Tank
IROCK TS-522 Pow e r Un1t Base Assy
V alve Mtg Pit For Q uad Pump
Quad Pump Support Arm
CAT C4.4 96KW, 129Hp Engine
Venturi, O ne Way Valve
CAl C4.4 Eng1ne ventun Hose#
CAT C4.4 Engine Venturi Hose #2
CAT C4.4 Exhaust Assy
Exhaust Mtg
Eng1ne Mtg
Air Intake Hose
CAT C4.4 Fu e l/Wa te r Seperato r
CAT C4.4 A1r Cl ean er Assy
Oi Coole r As sy
Dav1d Brown, AUX Tandem Pump 23/23cc
Flywheel Coup ling Pit
David Brown, Quad Pump 46/46/ 32.3/ 32.3cc
Webtec Flow c :ontrol Valve
SD14/1 Valve Assy
SD 14/l V alve Assy, Po rt B Plu gged
Track Solen oid
Tipping G nd Solenoid
1.5 x 2 BSP ML/ML ada p to r
1.5 BSP ML/ML Ad a p tor
Drop T Door Handle
Door Hinge
SprinQ Load ed Bolt
12v Batte ry
Emergency Sto p Button
JMG Starter Pane l
Q uad Pump Mounting Plate
1.25" Splined Hu b
QTY.
1
2
1
2
1
2
1
1
8
1
1
1
2
1
1
2
1
1
1
1
1
1
4
4
1
1
1
1
1
3
5
1
1
2
2
8
4
1
2
1
1
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TITLE:
5531 Canal Rd.
Valley View, OH 44125
!ROCK TS-522 Power Unit Fitted With Q uad Pump
DWG NO.
3 D05-003-000-000
I BOCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
I
PAGE: 12
5
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TITLE: 522 Hydrouic Tmk l'ssy
DWG NO .
3 003-003-003- 100
(ROCK- ·
I
·
5531 Canal Rd.
Valley View, OH 44125
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 13
ITEM
PART NUMBER
NO.
1 3001-003-003-004
3001-003-003-009
2
3003-003-003-000A
3
4
30115.001
5
30115.003
6
30115.009
7
30115.010
30115.011
8
301 25.003
9
10
30125.004
11
30125 .005
DESCRIPTIO N
Hydraulic Tank Top Lid
Hydraulic Tank Top Lid Rubber Gasket
Hydraulic Tank Welded Assy 516
UFI3' BSP Suction Strainer
Oil Filler/Breat her
UFI3" BSP Suction Strainer
FRA 52 Tank Top Filte r Assy
FRA52 Filter Element
2" Ball Valve Full Bore Full Thread
1.5" Ball Valve Full Bore Fu ll Thread
Hyd Oil Low Level Indicator Sw itch
QTY.
1
1
1
1
1
1
2
2
1
1
1
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TITLE: 522 Hydrouic Tmk l'ssy
DWG NO .
3 003-003-003- 100
·
(ROCK-
5531 Canal Rd.
Valley View, OH 44125
I
Call : 866-240-0201
·
Fax: 440-73 5-4974
SPARE PARTS
PAGE: 14
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
CAT C4.4 Inc Fitted Parts
DNG NO .
3D05-003-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
I PAGE:
~~~
2
3
4
5
6
I
8
9
u
2
j
4
b
6
I
B
y
2U
2
22
23
24
2b
26
27
:Lt1
15
PART NUMBER
:5LJU -UU:5-U24-UUU
:5LJO - I I -000-0 12
3[)0 - 17-030-00 1
3D100.004
3D100.005
3D100.006
jLJ UU.UUY
3D100.010
3D 100.011
jLJ UU.U I 2
3D 00.013
jLJ UU.l 14
jLJ uu.u lb
3D 00.016
jLJ UU.U I I
3D OO.C 18
jLJ UU.U IY
jLJ UU.U2U
jLJ UU.ll2 I
jLJ UU.U:5U
3D 00.031
jLJ UU.U:52
3D 00.033
jLJ U I.UU4
3D 02.00 I
jLJ U2.UU2
)
0. 27
19
\,.
~u
)
)
)
'- )
3D
jLJ
3D
jLJ
3D
01
32
jj
34
jb
36
b
16
b.
It)
5
7
b. j
20.013
2U.U lb
20.018
2U.U IY
20.020
DESCRIPTION
1-ue1 Hose Mlg Assy
l~elurn L1ne Hose Heal Shield #2
Air Filter Mount
Fan Belt
Alternator
Alternator Belt
warerrrap U-l~ing
Shutdown Solenoid
Coolant Level Switch
coolant 1emp Switch
Air 1:31ockage Switch
Uil Pressure Switch
1-ue1 Litl Pump
Fuel Pump Belt
I::CU Hearer Plug
Oil Pan
ura1n ljung
ura1n ljung wash e r
srarrer Motor
CAl C4.4 Y6KW, 2YHp l::ng1n e
Venlun , One Way Valve
CAl C4.4 1::ng1ne venrun Hose# 1
CAl C4.4 1::ng1ne Ventun Ho se #2
CA I C4 .4 I::Xhausl Assy
l::xhaust Mlg
1::n~1n e Mlg
Air In ake Hose
f-lre ue l -11re r
ue l t-il1 e r
LU be ( )II 1-11rer
CAl C4.L Air ~leaner Assy
David 1:3rown, riple Pump 46/33/33cc
uavid ljrown, AUX andem Pump 2:5/2:5cc
1-lywhee Coupling Pit
I" ljore Pump Hub
Pump Mtg Pit
QTY.
1
1
1
1
1
4
4
)
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TITLt
CAT C 4.4 Inc Fitted Parts
DWG NO.
3D05-003-000-000
(ROCK- ·
I
·
5531 Canal Rd.
Valley View, OH 44125
Call : 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 16
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE:
5531 Canal Rd.
Valley View, OH 44125
522 Main Convr. Assy.
DNG NO .
3D05-004-000-000
1
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 17
19
3
3
6
14
45
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE:
5531 Canal Rd.
Valley View, OH 44125
522 Main Convr. Assy.
DNG NO .
3D05-004-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 18
liTEM
NO.
I
3
4
b
6
7
9
lO
II
1:.2
13
14
1b
16
1/
18
19
:.zu
21
:.2:.2
23
24
:.Zb
26
27
:.28
29
30
31
32
33
34
35
36
37
39
40
41
42
43
44
45
46
47
48
49
bO
PART NUMBER
3LJO 1-004-000-00 I A
3LJU I-UU4- JUU-UU:.ZA
3 DO -004-000-00b
3DO -004-000-008
3 LJO -004-000-009
3 DO 1-004-000-023
3 DO 1-004-004-000
3LJU -UU4-UUb-UUU
3 DO -004-006-000
3DO -004-007-000
3 LJO -004-008-000
3LJO 1-004- J09-000A
3 DO 1-004-0 11-000
3LJU -UU4-U I I-UU4
3DO 1-004-0 I :.2-000A
3DO -004-013-000
3LJO 1-004-0 14-000A
3 DO 1-004-0 14-005
3 DO 1-004-0 15-000
3LJU -UU4-U 16-UUU
3DO -00 / -003-000
3 DO -00 I -008-000
3DO 1-011-000-001
3 DO 1-0 11-000-006
3 LJU -U 16-UUU-UUU
3 D05-00L -000-00 1
3D05-00L -000-002
3LJOb-OOL -000-003
3 D05-004-000-004
3 D05-004-000-005
3 LJUb-UU4-UUU-UU6
3 D05-004-000-007
3 D05-004-000-008
3 005-004-000-009
3 D05-004-00 1-000
3 D05-004-003-000
3 D05-004-007 -000
3 LJ IIU.UU3
3 0110.008
3 LJ 120.00b
3 D 121.028
3 0145.003
3LJ 14b.009
3D145.0l0
3D153 .012
3D 155.004
3 0155.010
3D 155.042
3 0155.043
3LJ lbb.048
DESCRIPTION
QTY.
Ma1n conv, !::>preader Mtg Pit
I
Mirror Ut Part 3UU 1-UU4- JUU-UU lA
I
SkirtlnQ Plate # I I~H Side
lU
Clamp Plate #2 L/ RH Side
10
SkirtinQ l~ub b er # I
Main Conv P1vot Pin
2
Drive Drum
I
l~eturn u rum
l~eturn Drum Scraper
Bear1ng Adjuster
2
AdJuster l:nd Assy
I-eedboot
I
Return Drum Guard
J-eedboot !:>Ide Guard
Dnve Drum Scraper
Motor Stand
1
Nip Guard
I
Return Drum Bottom Guard
Spreader Assy
1hreaded t:;ar
1~/H Side Hea c Section
I
LIH Sid e Head Section
Feeder Guard
3
Rosta Device MtQ Pit
2
t:11anket l~ubbe r Assy
4
Side Skir Beside Feed Boot
2
Side Skirt End Of Head Sec t1o n
2
I~Ubbe r Skirt #
Head Section Ski rti ng Rubber
2
Main Convr. 1st Spill Pit.
2
Main convr. upp e r !:>p ill Pit.
Subframe to Head Section Strut
2
E-Stop Mtg . Brki .
Slide Ram Guard
1
51 6 Main C onvr. Head Secti on Assy .
522 Main C onvr. Tail Section Assy .
Main Convr. Slide Ram MtQ .
I np le !:leal Pill OW t:110 Ck
2
Triple Seal 4 Bo lt Flange
OMV630 hydraulic motor
Ma1n Conv Slide Ram Assy
1
Emergency Stop Butt on
1
t3ee p e r
I
Flashing Beacon
IROC K TS-522 Main Conv Belt
Disc Return Rolle r, Harp Screen
3
Rosta ens1o ner Device
2
Trough1ng Roller, Fixed, RH Wing Ro ller Assy , 30 Degrees 15
Troug h1ng Ro llers, Fixed, LH Win g Roller Assy , 30 Degrees 15
Main c o nv c entre l~o ller
lb
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
r1m 522 Main Convr. Assy .
DWG NO.
3D05-004-000-000
(ROCK-
I
___;_;;,;...;...;;....;:;......;;;;...;...;;;....._.
5531 Canal Rd.
Valley View, OH 44125
Call : 866-240-0201
Fax: 440-73 5-4974
SPARE PARTS
PAGE: 19
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TI TLE:
5531 Canal Rd.
Valley View, OH 44125
Screenbox Subframe, Inc Walkways, Handrails & Ladders
DNG NO .
3005-0 l 0-000-000
1
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 20
6
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
Screenbox SUbframe, Inc Walkways, Handrails & Ladders
DNG NO .
3005-0 l 0-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 21
QN.
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
5531 Canal Rd.
Valley View, OH 44125
r1m Screenbox Subfra me, Inc Walkways, Handrails & Ladders
DWG NO.
3005-0 l 0-000-000
IROCK
I
Call: 866-240-0201
Fax : 440-735-4974
SPARE PARTS
PAGE: 22
IROCK TOUGH CRUSHI NG
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
522 Side Convr. Assy. RH.
DNG NO .
3D05-006-000-000
1
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 23
9
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
522 Side Convr. Assy. RH.
DNG NO .
3D05-006-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 24
ITEM
NO.
1
2
3
4
5
6
PART NUMBER
3DO 1-006-000-00 1
3DO 1-006-000-006
3DO 1-006-000-007A
3DO 1-006-000-009
3DO 1-006-000-01 0
3D01-006-000-015
3DOl-006-000-0l6
3DU I-UU6-U 11-UOUI::l
3D01-006-012-000B
3LJU I-UU6-U 13-UUUA
3UU I-UU6-U 16-UUU
3D01-006-022-000
3D01-006-023-000
3UU I-UU6-UL4-UUU
3DO 1-006-034-000
3LJU I-UU6-U36-UUUA
3UUL-UU6-UL8-UUU
3LJU3-UU6-U 19-UU I
3DUb-UU6-UUU-UU4
3UUb-UU6-UUU-U I I
3LJUb-UU6-UUU-U 14
3UUb-UU6-UUU-U I b
3D05-006-000-016
3D05-006-001-000
3UUb-UU6-UU4-UUU
3D05-006-006-000
3D05-006-007-000
3D05-006-008-000
3LJUb-UU6-UU8-UUL
3D05-006-009-000
3UUb-UU6-U I U-UUU
3D05-006-0 14-000
3D05-006-0 15-000
3D05-006-035-000
3LJUb-UU6-U36-UUU
3U I IU.UUJ
3LJ I IU.UU4
3LJ 12U.UU6
3D 12 1.00 7
3Dl40.007
3D 150.004
3D 150.005
3LJ lbU.UU6
3LJ I bU.U 18
3D 153 .004
3D155.007
3D 155.0 16
3D155 .017
3D 155.0 19
3LJ I bb .U4U
3Dl55 .041
3LJ I bb.U4L
3D155.043
3Dl55.044
3U lbb.U4b
7
8
9
IU
II
12
13
14
15
16
1/
18
19
LU
Ll
LL
23
24
Lb
26
27
28
L9
30
31
32
33
34
3b
36
3/
38
39
40
41
42
43
44
45
46
47
48
49
bU
51
bL
53
54
bb
DESCRIPTION
Sideconv feedboot clamp
Feedboot Side Guard
Lower Pivot Pin
LH Ruffler Guard
RH Ruffler Guard
Side Conv RH Feedboot Cov er Plat e
LH Feedboot Cover Plat e
::ilde Convr. Inner Pro p LeQ Assv .
Side Convr. Prop Leg Out er Assy.
::ilde conv, 1:3eannQ AdJUStor
::>Ide conv 1-'rop Leg 1-.!am
Side Conv RH Feedboot G uide Plat e
RH Feedboot G uide Plat e
Mototr Mounting
Bearing Bolt Locating Plate Assy .
::iide Conv, Prop Leg Sliev e
::>ide conv A rm p 1n
Side Conv, 1-<eturn 1-<oller sup p ort 1:3rk, Scalper
5n Side conv 1-eedboot 1-<ear Clamp
conv. t:SeiT 1-.!eTa1n1ng ::>trap.
1-eed 1:3oot 1-<ubb er Sklrtln Q
t-eed t:Soor 1-.!ear ::>klrTing 1-.!UDDer
Disc Idle r Guard
Middle Size Side Convr.
cross !-'Ie e e Assy . LH
Side C onvr. Feed boot
Ram MtQ. 1-rame
522 Side Conv G uard
Insp e c ti o n Pit .
512 Side C o nvr. Drive Dru m
bLL ::>ide c onvr. t:Soom Assy. LH
522 Side conve yor, Retu rn D rum
522 Sid e Conv, Tail D rum Scra p er
Sid e Co nvr. Re t urn-Id le r Guard Assy
Side C o nv Nip G uard
I np le ::leal I-'ll lOW l::liOCk
Iriple Sear 4 1:3o lt l-la nge
Hydraulic Motor
Side Conv Fo ld Ram
Turn Buckle
20 12x50 T-Lock Bush
Coupling Flang e
coupiln g l-lexable l::le ment
LU1 LX4U !-LOCk 1:3USh
Sid e Conv Belt
522 Side c o nv retu rn idle r
522 Sid e Conv Retu rn Id le r
522 Side C onvr c entre Roller
Ruffl er Roller
rro uQhlnQ 1-<ollers, l-lxed , I<H WlnQ 1-<oller A ssy, LU LJeQrees.
Tro ug hing Ro lle rs, Fixed, LH Win g Roller Assy, 20 Degrees.
1ro uQhlnQ l<oller, Hxed , I<H WlnQ r-<oller Assy , 3U LJeQrees
Troughing Rolle rs, Fixe d , LH Wing Roller A ssy, 30 Degrees
Troughing Rolle rs, Fixe d , RH Wing Roller Assy, 40 Degrees
1roughing 1-.!olle rs, l-lxe d , LH Wing 1-.!oller Assy, 4U uegrees
QTY.
4
2
1
1
1
1
1
2
2
L
I
1
1
I
2
L
L
4
I
L
L
I
1
1
I
1
1
1
I
1
I
1
1
2
I
L
L
I
1
1
1
2
I
I
1
1
2
11
1
b
5
L
2
5
b
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TITLt
522 Side Convr. A ssy. RH.
DWG NO.
3D05-006-000-000
IROCK
I
5531 Canal Rd.
Valley View, OH 44125
Call : 866-240-0201
Fax: 440-73 5-4974
SPARE PARTS
PAGE: 25
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
522 Tail Convr. Assy.
DNG NO .
3005-007-000-000
1
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
36
PAGE: 26
36
9
6
40
39
a
7
3
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
522 Tail Convr. Assy.
DNG NO .
3005-007-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 27
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
PART NUMBER
DESCRIPTION
QTY.
3DO 1-007-000-00 1
3DO 1-007-000-007
3DO 1-007-000-008
3DO 1-007-000-0 12
3DO 1-007-000-0 13
3DO 1-007-003-000
3DO 1-007-007-OOOA
3DO 1-007-008-000
3DO 1-007-0 10-000
3DO 1-007-012-000
3DO 1-007-0 13-000A
3DO 1-007-0 15-00 1
3DO 1-007-0 15-003
3DO 1-007-017-000
3DO 1-007 -025-000A
3DO 1-007-031-000
3DO 1-0 1 1-000-008
3D05-007 -000-001
3D05-007 -000-002
3D05-007 -000-003
3D05-007 -000-005
3D05-007 -000-006
3D05-007 -000-007
3D05-007 -000-008
3D05-007 -000-009
3D05-007 -001-000
3D05-007 -002-000
3D05-007 -005-000
3D05-007 -006-000
3D05-007 -009-000
3D05-007 -0 14-000
3D05-007 -0 16-000
3D05-007 -0 16-002
3D05-007 -030-000
3D05-007 -030-002
3D1l0.003
3D1l0.008
3D121.014
3D153.014
3D 155.009
3D155.0l0
3D155.042
3D155.043
3D155.044
3D155.045
3D155.049
Rubber Clamp
Roller Guard
Return Drum Bottom Guard
Guard connecting plate
Guard bottom connect pit
R/H Side Head Section
Fold Ram Upper Mtg. Frame
LIH Side Head Section
Convr. Tail Drum
Belt Scraper
Fold Ram Lower Mtg. Frame
Drive Drum Shaft
Drive Drum
Nip Guard
Tail Conv Drive Drum Scraper
Removable Roller Support Assy
Rosta Device Mtg Pit
Rubber Clamp
Rubber clamp
Inspection Pit
Feedboot RH Side Cover Plate
Feedboot LH Sid e Cover Plate
Feed Boot Rubber
Feed Boot Skirti ng Rubber
Skirting Rubber
Tail Section Frame
He ad Section
Bearing Adjuste r RH
Bearing Adjuster LH
522 Tail Convr. Feed Boot Assy.
Tilt Ram Mtg . Frame
Tail Drum Guard RH Inner
522 Tail Drum Guard RH.
Tail Drum guard LH Inner
lO
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
8
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
3
2
12
12
2
2
14
Triple Se al Pillow Block
Triple Se al 4 Bolt Flange
Fold Ram
I ROCK TS-522 Tail Conv Belt
Tail Convr. Disc Return Idler
Rosta Tensione r Device
Trou g hing Rolle r, Fixe d, RH Wing Ro lle r Assy, 30 Deg rees
Trou g hing Roll ers, Fixed, LH Wing Rolle r Assy, 30 Degrees
Trou g hing Rolle rs, Fixe d, RH Wing Ro lle r Assy, 40 Degrees
Trou g hing Roll e rs, Fixed, LH Wing Rolle r Assy, 40 Degrees
Scalper Side Conv, Centre Rolle r
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
r1m 522 Tail C onvr. Assy.
DWG NO.
3005-007-000-000
IROCK
I
5531 Canal Rd.
Valley View, OH 44125
Call: 866-240-0201
Fax: 440-73 5-4974
SPARE PARTS
PAGE: 28
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
Tail Conv, SUpport Arm
DNG NO .
3 D05-0 18-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 29
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE:
5531 Canal Rd.
Valley View, OH 44125
522 Screenbox Assy.
DNG NO .
3D05-009-000-000
1
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 30
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
5531 Canal Rd.
Valley View, OH 44125
r1m 522 Screen box Assy.
DWG NO.
3D05-009-000-000
IROCK
I
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 31
3D03-C09-Dl 5-DOl
3 C03 -009-D00-007
3D03-C09-Dl7-00l
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE:
5531 Canal Rd.
Valley View, OH 44125
522 Screenbox Assy.
DNG NO .
3D05-009-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 32
~~~
I
2
j
4
b
6
7
8
9
10
II
12
13
14
15
16
1/
IB
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NUMBER
jUU I-UUY-UUU-UU2
3DO 1-009-000-003
jlJU 1-UUY-UUj-U I 2
jUU 1-UUY-UUj-U I j
3lJU 1-UUY-UU/-UUU
3UU 1-UUY-UUY-UUU
3 DO 1-020-047-000
3D03-009-000-006A
3D03-009-000-007
3D03-009-000-0 10
3UU3-UUY-UUB-UUU
3D03-009-0 10-000
3lJU3-UUY-U 14-UUU
jlJUj-UUY-U I b-UUU
3D03-009-0 17-000
3lJUb-UUY-UUU-UU I
jUUb-UUY-UUU-UU2
3DUb-UUY-UUU-U 12
3D05-009-000-0 13
3005-009-000~0 14
3lJUb-UUY-UUU-U I b
3D05-009-000-0 16A
3lJUb-00Y-0UU-U I I
3D05-009-000-0 18
3D05-009-00 1-000
3D05-009-002-000
3D05-009-003-000
3D05-009-005-000
3D05-009-005-008
3D05-009-006-000
3LJ 12U.U24
3D160.002
QTY.
DESCRIPTION
j
l~ubber Clamp
Top Deck Mesh Tensioner
10
AI~ 2 Capping I~Ub ber
12
j
AI~ 2 capping l~ub b er
1-eed I ray Assy
I
Mesh Iensioner
6
Beanng Housing
2
IScreenBox, Flywheel Guard Cover, Drive Side, To Suit Ro nzio Motor 1
ScreenBox, Flywheel Guard Cover, Non-Dnve Side
1
ScreenBox Shaft
1
::icreenbox crossmemb er Assy
2
ScreenBox Centre Tu be Assy
1
Screenl::3ox, Hywheel Guard, lJnve Side Assy
I
::icreenl::3ox, Hywheel Guard, Non-unve ::iide Assy
I
Scalper Flywheel Assy
2
AI~ 2 Capping I~Ub ber
3
b22 1op ueck ::ihorr Mesh Clamp
2
I
b22 screenbox 1-<ubber Skirt
Mirror Of Part 3D05-009-000-0 12
1
Lower Guide Rubber
1
b22 Screenbox 1-<ear 1-<ubber Skirr
I
522 Screenbox Upp e r Ru bber
1
Screenbox Side Skirt Rubber Clamp
4
522 Screenbox rubber, Bottom Deck Discharge End
1
1
522 Screen box R/H Side Plat e Assy.
522 Sc reenbox L/ H Side Plate Assy.
1
1
522 Top Deck Assy.
522 Bottom Deck Assy.
1
Bottom deck capping rubber
9
522 Screenbox Sp ring Pod
4
1-<onzio /B./cc b22 Screenbox Moto r
I
Camber Bar
3
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
r1m 522 Sc reen box Assy.
DWG NO.
3D05-009-000-000
IROCK
I
5531 Canal Rd.
Valley View, OH 44125
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 33A
~~~
PART NUM BE R
DESCRIPTION
QTY.
1
2
3
4
5
3005-008-00 1-000A
3 D05-008-002-000
3D05-008-003-000
3 D05-008-004-000
301 2 1.025
522 In ner Prop Leg Assy .
522 Outer Prop Leg Assy .
522 Pro p Leg Support
Prop Legs , Pin Assy
Propleg Ram
1
1
1
1
1
FROM MACH INE NO #00 1 TO # 012
Ti llE
522 Screenbox Prop Leg Assy
DNG NO .
3D05-008-000-000A
I
fROCK
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
5531 Canal Rd.
Valley View, OH 44125
Call: 866-240-0201
Fax: 440-73 5-4974
SPARE PARTS
PAGE: 33 B
~~~
PART NUM BE R
DESCRIPTION
QTY.
1
2
3
4
5
3005-008-00 1-000A
3 D05-008-002-000
3D05-008-003-000
3 D05-008-004-000
301 2 1.026
522 In ner Prop Leg Assy .
522 Outer Prop Leg Assy .
522 Pro p Leg Support
Prop Legs , Pin Assy
Propleg Ram
1
1
1
1
1
FROM MACHIN E NO #0 13
Ti llE
522 Screenbox Prop Leg Assy
DNG NO .
3D05-008-000-000A
I
fROCK
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
5531 Canal Rd.
Valley View, OH 44125
Call: 866-240-0201
Fax: 440-73 5-4974
SPARE PARTS
PAGE: 35
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE:
5531 Canal Rd.
Valley View, OH 44125
Feeder Conveyor Assy
DNG NO .
3DO l-0 ll-000-000B
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 36
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
IL
13
14
15
16
17
18
19
20
21
LL
23
24
Lb
26
27
28
29
30
31
32
PART NUMBER
3DO 1-011-000-001
3 DO 1-0 11-000-002
3 DO 1-0 11-000-003
3 DO 1-0 11-000-004
3 DO 1-0 11-000-005
3 DO 1-0 11-000-006
3 DO 1-0 11-000-007
3 DO l-0 l 1-00 1-000
3DO 1-0 11-002-000A
3DO 1-0 11-003-000A
3 DO 1-0 11-004-000
3 LJU 1-U I I -UUb-UUU
3 DO 1-0 11-006-000
3 DO 1-0 11-006-005
3 DO 1-0 11-006-006
3DO 1-0 11-007-000
3DO 1-011-008-000
3 DO 1-0 11-009-000A
3 DO 1-0 11-0 10-000
3DO 1-011-0 13-000A
3 DO 1-0 11-0 14-000
3U I IU.UU/
3D1l0.008
3D 120.004
3D lb0.030
3D 153.001
3D 155 .003
3D 155.004
3D155 010
3D lb5.040
3D 155.041
30155.047
QTY.
DESCRIPTION
Feeder Guard
1
Feeder Side Guard RH
1
Feeder Side Guard LH
1
Feeder Side Guard RH
1
Feeder Side Guard LH
1
2
Rosta Dev1ce M t g Pit
Tail Drum Bottom Guard
1
Feeder Return Drum
1
Feeder Drive Drum
1
Feeder Conveyor Frame
1
Beanng Mtg Bracket Assy
1
Gearbox Mlg 1:3rackel Assy
I
Drum V-Scraper
1
Drum Scraper Rubber
1
Drum Scraper Rubber Clamp
2
Bearing Adjuster
2
Feeder Conv Tail Drum Gruard
1
Drive Drum Scraper
1
Feeder Conv End Cap Assy
2
Feeder Nip Guard
1
threaded bar assy
2
1riple ~eal Pill ow 1:31ock
L
Triple Seal 4 Bol t Flange
1
hydraulic molor
l
f-eeder Conv Gearbox
I
Feeder Belt
1
Feeder Mid Roller
6
Disc Re turn Roller
1
2
Rosta Tensioner Device
I rouQhlnQ Rollers, F1xed, I~H WinQ Roller Assy, LO DeQrees .
7
Trough1ng Rollers, Fixed, LH Wing Ro ller Assy, 20 Degrees .
7
Feeder Conv. Cen tre RoUer
7
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
r1m Feed er Convey or Assy
DWG NO.
3DO l-0 ll-000-000B
(ROCK-
I
___;_;;.;...;..;;._;;;......;;;;..;....;;;...._.
5531 Canal Rd.
Valley View, OH 44125
Call : 866-240-0201
Fax: 440-73 5-4974
SPARE PARTS
PAGE: 37
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
lipping Grid Assy
DWG NO .
3DO l-0 12 -000-000A
1
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
6
PAGE: 38
7
7
3
5
9
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
lipping Grid Assy
DWG NO .
3DO l-0 12-000-000A
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 39
PART NUMBER
300 l-002-044-000
QTY.
2
2
3
2
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
5531 Canal Rd.
Valley View, OH 44125
r1m lipping Grid A ssy
DWG NO.
3DO l-0 12-000-000A
(ROCK-
I
___;,_;;,;...;..;;....;:;.,.,.;;;;..;....;;;...._.
Call: 866-240-0201
Fax: 440-735-4974
ITEM
NO
SPARE PARTS
DESCRIPTION
PAGE: 40
4
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE
5531 Canal Rd.
Valley View, OH 44125
522 Oversize Chute Assy.
DNG NO .
3 D05-0 15-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 43
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
5531 Canal Rd.
Valley View, OH 44125
r1m Uve Head Assy.
DWG NO.
3D06-000-000-000
(ROCK-
I
___;_;;,;...;...;;....;:;......;;;;...;...;;;....._.
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
3006-009-DJ0-0 12
PAGE: 44
3006-009-013-001
3006-009-019-001
3006-009-000-010
3 006-009-000-010
IROCK TOUGH CRUSHI NG
& SCREENING SOLUTIONS
Ti llE:
5531 Canal Rd.
Valley View, OH 44125
Uve Head Screenbox Assy
DNG NO .
3D06-000-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
6
PAGE: 45
7
4
9
5
18
0
8
IROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
Ti llE:
5531 Canal Rd.
Valley View, OH 44125
Uve Head Assy.
DNG NO .
3D06-000-000-000
I
fROCK
Call: 866-240-0201
Fax: 440-735-4974
SPARE PARTS
PAGE: 46
ITEM
NO.
4
5
6
7
e
9
lO
11
12
13
14
15
16
1/
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PART NUMBER
3 l06-009-000-Qi )1
3 06-009-000-0 J2
.1r )06-009-000-0( 3A
3D06-009-000-004
3D06-009-000-005
3D06-009-000-006
3D06-009-000-007
0 lU6-UUY-UUU-UI Je
3 D06-009-UUU-UU9A
3 )06-009-000-0 10
3D06-009-000-0 11
0UU6-UUY-UUU-U I 2
3D06-009-00 1-000
3D06-009-002-000
3D06-009-003-000
3006-009-004-000
3lJ U6-UU9 -UU b-U UU
3 D06-009-006-000
3D06-009-007-000
3D06-009-008-000
0UU6-UUY-UUY-UUU
3D06-009-0 10-000
3D06-009-0 11-000
3D06-009-0 12-000
3D06-009-0 13-000
3lJU6-UU9-U 14-UUU
3D06-009-0 15-000
3D06-009-0 16-000
3D06-009-0 17-000
3D06-0U9-U 18-00U
3006-009-019-000
3D 120 .023
3D 150.008
3D I bU.UU9
3D 150.015
3D I bU.U 16
DESCRIPTION
Q TY.
C'rossmember
Live Head c rossmember # 2
S~reenhox C:entre Pit
Live Head Back Top Pit
1
Live Head Bofor Bar M tg
1
Back Pit Support
3
Live Head LH WinQ Pi t MtQ
1
Mmor Ol f-Jart 0UU6-UUY-UUU-UU I
lJnve Side f-lywheel Guard, Cover I o Suit 1~o nz1o Motor
Live Head Shaft
Counter weight 15mm Thk
6
::;u Live Head, Non unve Hywheel Guard cover
Screen Side RH Assy
Screen Side LH Assy
1
Live Head Centre Tube Assy
1
2
Btm Deck Mesh Supp ort# 1 Assy
t3tm lJeck Mesh ::iupport # 2 Assy
6
Live Head Assy Brkt # 1
4
Live Head Assy Brkt # 2
4
Live Head Assy Brkt #3
16
Live Head Assy t3rkt # 4
2
Live He ad Assy Brkt #5
4
Live Head Back Plate Assy
1
Drive Side Flywheel Cover
1
Live Head, Non Drive Flywheel Guard
1
Live Head f-lywheel Assy
2
Spnng Mtg Pod Assy # 1
Screen Box, Spnng Mtg Pod Assy # 2
Mirror Of Assy 3D06-009-0 15-000
Mirror Ot Assy 3lJ06-0U9-U 16-0UO
Be ar1ng Hous1ng Assy
2
Ronzi o 63 .9cc 512/5 16 Screenbox Motor
1
20 12x30 T-Lo ck Bush
1
1-Lock t3ush
Coupling Type F Flange
2
I f-lexible t:lement
!ROCK TOUGH CRUSHING
& SCREENING SOLUTIONS
TITLE
Uv e Head Assy.
DWG NO.
3D06-000-000-000
5531 Canal Rd.
Valley View, OH 44125
I
Call : 866-240-0201
___;_;;,;...;...;;....;:;......;;;;...;...;;;....._.
Fax: 440-73 5-4974
(ROCK-
-
R
2 XRETURN UNE
FILlERS
~
~
I
U"'
N
N
-i
iil
n
~
::e
;:::t:
HlS Rl&
::::r
8
~
INNER GEAR PUMP
~
flaw CDntral / PRV
m
::::J
~.
::::J
n>
"T1
.,
0
3
~
::"'
#
8.....
~
i!
.....
w
REI\JAN MANIFOlD
OUTEII GEAR PUMP
~
.
Toll-~
--
,R:=:;
o ~l
~
ljifijii~RM
-----
met "'im
"' "'0
i "'"'0
~~~c~~ o-.,. ~-.
TO>!O
rggggJ
'l'ol2o
looooooog o g g
•'• •• • •i l
t t.' l
.. ~~
• •• ,
I
yI
!~
It t.
•
i i
~.....,vw
..
I
I
o ~goo!
I
iJ I
It
!I
,. ~t. ~
i i
...a..~. •afrrro...~
ii
:.ro : ...- a . , . . &
s.e::=:Kr..... ~
I
i
'"-"--
I
&
I
""C
D.l
CJQ
n>
~
.....
)>
-
R
2 XRETURN UNE
FILlERS
~
~
I
U"'
N
N
-i
iil
n
~
::e
;:::t:
HlS Rl&
::::r
8
!2
INNER GEAR PUMP
:.:=..
flaw CDntral / PRV
m
:::J
OQ
:;·
It)
"'Tl
0
3
V'l
.,
~
It)
~
REI\JAN MANIFOlD
OUTEII GEAR PUMP
~
.
Toll-~
--
,R:=:;
o ~l
~
ljifijii~RM
-----
met "'im
"' "'0
i "'"'0
~~~c~~ o-.,. ~-.
TO>!O
rggggJ
'l'ol2o
looooooog o g g
•'• •• • •i l
t t.' l
.. ~~
• •• ,
I
yI
!~
It t.
•
i i
~.....,vw
..
I
I
o ~goo!
I
iJ I
It
!I
,. ~t. ~
i i
...a..~. •afrrro...~
ii
:.ro : ...- a . , . . &
s.e::=:Kr..... ~
I
i
'"-"--
I
&
I
""C
ll.l
OQ
It)
~
"'-1
CJ
•
•
II
D
•
M
2 x FRA52 RrnJRN
LINE FILTERS
n
INNER GEAR PUMP
23cc/rev, 48 LPM
HPOO
OUTER GEAR PUMP
23cc/rev, 48 LPM
RIS Rl6
SECOND SECTION PUMP
46cc/rev, 96 LPM
To1l3 1
SD14 CV
f'B!PFTo~JICM.UIJbf
~~
~
THIRD SECTION PUMP
32.3cc/rev, 66 LPM
STACKER
CONVEYOR
SD14CV
RETURN MANIFOLD
12
FOURTH SECTION PUMP
32.3cc/rev, 66 LPM
SD14 CV
I"FMTllt'MolcAdo""r
ASATI16G001 Oil Cooler
Side C01MI)'Ill[ (Loft)
Sido C01MI)'Ill[ {Risltt)
roC!O 0Cl1 0Cl1 oCi3j
roCJ..4 0CIS 0CI6 ol
Cl7
LH
~
PI!I!DHII.
SCli1!HN" BOX/
TAILCONVll
L/HSIDB
R./HANDSIDB
CONVB.
CONVB.
Cl
C4~1lH
C1CS Q
CJC6 Q
~
-
I
I
I
co
loooooo oo
a
•
0
~
~
I
I
0
0
li
I I
0
1 1
~
~
~
11
~
0
0
I
;r
1
'j
~
i
~
- - . . . V""'Oillllllmllideof-
•
o o oI
Cbuti& n:ar c::b.amd
Tc"
t
E=====~~~~=~c-o~~-----l ~~~~;:=:~ffi ~~~~
.
~
IIJ'O:) : BIP~ -~
~
roo ,.,.. Dtdlar, c::Didi:Da'.
FCV:llklw'CalllraiVU..
i.i,n-.,============="'-----l ~:~~c~~
~t.,.,.~ VIlvt.
A~mM~ t t'
~~~~~~,~.~,-t~~:~~~
::~:=
~~~-------1 A4
0<1
II
II
~mrs
LltOIU
PJ..V :~ bllllf'VItve.
"""
l ~ l
lR(X)( TCXJGH <RLH-fiNG
& SCREENING sa..uTlONS
.. 7700 MeWsa Rd. Oakwood Vilac}e, OH 44146
2
fROCK
~~,':;. ~f
IROCK TS-522 Track with CAT C4.4 Engine From Ser.#lO
Spare Parts
Page48
IROCK TS-522 Track with CAT C4.4 Engine From Ser.#lO
Spare Parts
522 HYDRAULIC COMPONENTS
Ref No.
Part No.
Qty.
009
010
30124.009
30124.010
1
1
016
30124.016
4
019
30124.019
2
021
025
30124.021
30124.025
1
1
087
30124.087
4
092
30124.092
2
093
30124.093
2
094
30124.094
1
095
30124.095
2
098
30124.098
1
101
30124.101
4
109
30124.109
2
113
30124.113
1
Size Description
3/4 SD14CV(8) To Track solenoid (P1)
3/4 SD14CV(8) To Track solenoid (P2)
SD14CV(T) To Return Manifold (R7)
SD14CV(T) To Return Manifold
3/4
SD14CV(T) To Return Manifold
SD14CV(T) To Return Manifold
Flow control valve to Return Manifold
3/4
Flow control valve to Return Manifold
3/4 SD14CV(A) To Flow control valve (P)
3/4 (T) To Tipping grid solenoid (P)
(T) To Hopper Jack Leg Ram
(T) To Hopper Jack Leg Ram
3/8
(T) To Hopper Jack Leg Ram
(T) To Hopper Jack Leg Ram
84 To Flow divider
83 To (T)
Feeder conveyor motor to 81
3/4
Feeder conveyor motor to 82
3/8 Feeder conveyor motor to Return Manifold (R31)
813 To (T)
3/8
817 To (T)
3/8
1
Oil Cooler
Flow divider To Tipping grid Ram
Flow divider To Tipping grid Ram
3/8
Tipping grid ram to (T)
Tipping grid ram to (T)
Inner gear pump to SD14CV(P)
3/4
Middle gear pump to SD14CV(P)
11/2 Tank To Flywheel Pump
Page49
IROCK TS-522 Track with CAT C4.4 Engine From Ser.#lO
Spare Parts
522 HYDRAULIC COMPONENTS
Ref No.
Part No. Qty.
128
30124.128
1
Size Description
1 Oil Cooler return
R15 To Return Line Filters
11/2
R16 To Return Line Filters
2 Tank To Aux. Tandem Pump
3/4 810 To Control Valve
3/4 Flow control valve (BP) To (T)
3/4 Flow control valve (REG) To B1
3/4 Flow control valve (REG) To 811
S014CV(A) To Flow control valve (P)
3/4
S014CV(A) To Flow control valve (P)
3/4 Tipping grid solenoid (T) To Return Manifold (R2)
3/4 Flow control valve(REG)
S014CV(B) To S05/1CV(P)
1/2
156
30124.156
2
157
165
256
257
258
30124.157
30124.165
30124.256
30124.257
30124.258
1
1
1
1
1
259
30124.259
2
260
261
30124.260
30124.261
1
1
262
30124.262
2
263
264
265
266
267
30124.263
30124.264
30124.265
30124.266
30124.267
1
1
1
1
1
1/2
1/2
3/4
3/4
3/4
268
30124.268
2
3/8
269
270
271
30124.269
30124.270
30124.271
1
1
1
1/2
1/2
1/2
272
30124.272
2
3/8
273
30124.273
2
3/8
S05/1CV (T) To return manifold (R12)
S05/1CV(HPCO)ToB16
Outer gear pump to S014CV(P)
Inner gear pump to S014CV(P)
Outer gear pump to S014CV(P)
S05/1CV(A) To M9
S05/1CV(B) To M8
S05/1CV(P) To M7
M10To M7
M5To M2
M11 To M8
M12 To M9
C16 To (T)
C17 To (T)
Page 50
IROCK TS-522 Track with CAT C4.4 Engine From Ser.#lO
Spare Parts
522 HYDRAULIC COMPONENTS
Size Description
Ref No
Part No
Qty
274
30124.274
2
3/8
275
30124.275
2
3/8
276
277
30124 276
30124 277
1
1
3/8
3/8
278
30124.278
2
3/8
279
30124.279
2
3/4
280
30124.280
2
3/4
281
30124.281
2
3/8
282
30124.282
2
3/4
283
30124 283
.
2
3/8
284
30124 284
.
4
3/4
285
30124 285
.
2
3/8
286
287
288
30124 286
30124 287
30124 288
1
1
1
3/4
3/4
3/4
289
30124.289
2
3/8
C14 To (T)
C15 To (T)
Tipping grid solenoid (B) To B3
Tipping grid solenoid (A) To B4
S05/CV (A) To B17
S05/CV (A) To B13
(T) To C12
(T) To C14
C1 To Side conveyor motor
C4 To side conveyor motor
Side conveyor motor to C2
Side conveyor motor to C6
Side conveyor motor to C3
Side conveyor motor to CS
Ml To M4
M6To M3
Bulkhead To C10
Bulkhead To C11
B2 To Track motor 2
A1 To Track motor 1
B1 To Track motor 1
A2 To Track motor 2
Track motor 1 return (R5)
Track motor 2 return (R6)
S014CV(A) To B9
M4 to Main conveyor motor
Main conveyor motor to M6
S05/4CV (A4) To C7
S05/4CV (A4) To C8
Page 51
IROCK TS-522 Track with CAT C4.4 Engine From Ser.#lO
Spare Parts
Page 52
522 HYDRAULIC COMPONENTS
Ref No. Part No. Qty.
290
30124.290
1
291
30124.291
1
292
30124.292
1
Size
3/4
3/8
3/4
294
30124.294
4
3/8
295
30124.295
4
3/8
296
30124.296
4
3/8
297
30124.297
4
3/8
298
30124.298
4
3/8
299
300
301
302
303
304
30124.299
30124.300
30124.301
30124.302
30124.303
30124.304
1
1
1
1
1
1
3/4
3/8
3/4
3/4
1/2
1/2
Description
B11 To C1
C3 To Return Manifold (R26)
C2 To Return Manifold (R25)
S05/1CV (A) To (T)
S05/1CV (B) To (T)
SOS/4CV (A1) To (T)
SOS/4CV (B1) To (T)
Right Hand Conveyor Ram cut off valve to (T)
Left Hand conveyor Ram Cut off valve to (T)
Left Hand conveyor Ram Cut off valve to (T)
Right Hand Conveyor Ram cut off valve to (T)
Left Hand conveyor Ram to (T)
Left Hand conveyor Ram to (T)
Right Hand conveyor Ram to (T)
Right Hand conveyor Ram to (T)
C10 To (T)
C11 To (T)
C16 To (T)
C17 To (T)
C13 To Left Hand side Conveyor Fold Ram
C12 To Left Hand Side Conveyor Fold Ram Cut Off Valve
C15 To Right hand side Conveyor Fold Ram
C14 To Right Hand Side Conveyor Fold Ram Cut Off Valve
C6 to Return Manifold (R17)
CS to Return Manifold (R18)
B12 To C4
S014CV(T) To (T)
B16 To SPS/4CV (P1)
S05/4CV (Tl) To S05/1CV (P)
IROCK TS-522 Track with CAT C4.4 Engine From Ser.#lO
Spare Parts
522 HYDRAULIC COMPONENTS
Ref No.
Part No. Qty.
305
30124.305
1
306
30124.306
1
307
30124.307
1
308
30124.308
1
Size Description
1/2 SD5/1CV(T)To(T)C9
1/2 SD5/4CV(T2) To (T) C9
1/2 (T) C9 To Return Manifold (R29)
3/8 Main Conveyor motor to (T)
T10ToT7
3/8
T9ToT8
T1 ToT4
3/4
T6ToT3
309
30124.309
2
310
30124.310
2
311
312
313
314
315
30124.311
30124.312
30124.313
30124.314
30124.315
1
1
1
1
1
3/8
1/2
3/4
3/4
3/8
316
30124.316
2
3/8
317
30124.317
2
3/8
318
30124.318
1
3/4
319
30124.319
2
3/8
320
321
322
323
324
325
326
327
328
30124.320
30124.321
30124.322
30124.323
30124.324
30124.325
30124.326
30124.327
30124.328
1
1
1
1
1
1
1
1
1
3/8
3/4
3/4
3/8
3/8
3/8
3/8
3/8
3/4
T5 ToT2
(T) To SD5/1CV (T)
T4 To Tail conveyor motor
Tail conveyor motor to T6
Tail conveyor motor to T5
Tail conveyor Raise ram to (T) C8
Tail conveyor Raise ram to (T) C8
Screenbox Prop Leg Ram To (T) C7
Screenbox Prop Leg Ram To (T) C7
T3 To Screenbox motor
SD5/4CV (B3) To T10- Tail Fold
SD5/4CV (A3) To T9- Tail Fold
T2 To (T)SB1 -Tail Drain
810 To T1
Flow control valve to (T)
T7 to Tail Conveyor Fold Ram
T8 To Tail Conveyor Fold Ram
Main Ram To motion Control valve
Main Conveyor Slide Ram To Motion Control Valve
Main Conveyor Slide Ram To M11
B9To M1
Page 53
IROCK TS-522 Track with CAT C4.4 Engine From Ser.#lO
Spare Parts
522 HYDRAULIC COMPONENTS
Ref No.
329
330
331
332
333
334
335
336
337
293
338
339
340
341
342
343
344
345
Part No. Qty.
30124.329
1
30124.330
1
30124.331
1
30124.332
1
30124.333
1
30124.334
1
30124.335
1
30124.336
1
30124.337
1
30124.338
1
30121.004
30121.006
30121.007
30121.012
30121.014
30121.025
30121.027
30121.028
2
4
2
2
1
2
2
1
Size Description
3/4 M3 To (T)- Main Drain
1/2 M2 To R30
1/2 Bulkhead To SD5/1CV(HPCO)
3/4 Screen box motor (T) To Flow Control Valve (T)
3/8 Flow control valve to screen box motor
3/8 Screen box motor to (T)
3/8 {T) To Return Motor
3/4 Screen box motor check v
1/2 Fuel
1/2 Fuel
Hydraulic Rams
Tail Conveyor Raise Ram
Side Conveyor Raise Ram
Side Conveyor Fold Ram
Tipping Grid Ram
Tail Conveyor Fold Ram
Screenbox Prop Leg Ram
Hopper Jack Leg
Main Conveyor Slide Ram
Page 54
IROCK TS-522 Track with CAT C4.4 Engine From Ser.#lO
Spare Parts
522 HYDRAULIC COMPONENTS
Ref No.
Part No.
346
347
348
349
350
351
352
353
354
3D120.004
3D120.005
3D020.011
3D120.013
3D120.014
3D120.015
3D120.024
3D120.027
3D120.028
355
356
357
358
359
360
361
362
363
364
365
366
367
3D122.002
3D122.003
3D122.004
3D122.005
3D122.013
3D122.015
3D122.016
3D122.017
3D122.020
3D122.021
3D122.022
3D122.012
3D122.025
Qty. Size Description
Hydraulic Motors
Feeder Conveyor Motor
1
Main Conveyor Motor
1
1
Oil Cooler Return
Triple Pump
1
1
Tail Conveyor Motor
1
Double Pump
1
Screenbox motor
LH Middle size side Conveyor Motor
1
RH Over size side Conveyor Motor
1
Hydraulic Components
3
Webtec 250J Flow control valve
3
SD14CV Bank Control Valve
2
SD14CV Bank Control Valve, B Plugged
2
SD5/1CV With HPCP
1
Flow Divider/Combiner
4
3/4 11 Check Valve
1
Right Hand 4 Bank Auxiliary Valve
1
SD5/1CV
Track soldenoid 12V Vickers Hydraquip
1
1
2FBAR95 Flow control valve
1
111 Check Valve
1
Tipping Grid Solenoid 12V
1
1C35 Motion Control Valve
Page 55

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