Hydraulic Oil/Air/Coolant Rotary Joint Mode l JR Long Life・Compact・Low Torque A center through port is available for high volume coolant Applicable for Hydraulic・Pneumatic・High Volume Coolant ※1 It adopts the original developed low friction seal and low torque enables smooth rotation. Each part of this rotary joint is highly durable and each seal provided by KOSMEK has low torque, highly durable and high capacity design that allows for a longer life of the component. You can choose the number of ports from 2, 4, 6, 8 along with the center through port. ※1. JRB is the only model with center through port. Primary Side Hydraulic/Air/Coolant Center Through Port(JRB only) (Rc Thread or G Thread) Primary Side Hydraulic/Air Rotary Shaft Ball Bearing O-ring Exclusive Seal Rotary Shaft Seal Part Detail Secondary Side Hydraulic/Air 887 Secondary Side Hydraulic/Air/Coolant Ball Bearing Features Cross Section Model No. Indication Performance Curve External Dimensions External Dimensions Specification (Rotating Torque Reference) JRC JRB Cautions A pplication Examples High-Power Series Pneumatic Series Hydraulic Series Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others Air Sequence Valve BW D Hydraulic Non-Leak Coupler BG A /BG B BG C /BG D BG P/BG S BBP/BBS BNP/BNS On Rotary Table On Angle Plate Fixture BJP/BJS BFP/BFS Auto Coupler Make the secondary side pressure higher with low torque. Pressure Source With Low Pressure Low Pressure Low Torque With Booster JVA /JVB Secondary Side High Pressure JVC /JVD JVE/JVF JNA /JNB JNC /JND JLP/JLS Using a booster (model AU/BU) after rotary joint allows low rotating torque and will allow Rotary Joint the use of high pressure for actuators. JR Hydraulic Valve BK BEQ BT BLS/BLG BLB JSS/JS JK A /JK B BM/BMG A U/A U- M BU BP/JPB Mode l Classification The Number of the Ports JRC M ode l → P. 889 JRB BX → P. 890 No Center Through Port One Center Through Port 2/ 4/ 6/ 8 Port 2/ 4/ 6/ 8 Port+Center Through Port General Hydraulic Oil:7MPa or less Usable Fluid BEP/BSP BH BC Air Hydraulic Unit CV CK CP air:1MPa or less CS Coolant: less than 1MPa (Available only for center through port) CB CC A B/A B- V Low Rotary Torque (Compact Design) A C /A C - V Feature Large Flow Rate 888 Rotary Joint model JRC/ J RB Model No. Indication:No Center Through Port Model JRC 02 0 0 - S - A 1 2 3 4 5 4 Primary Side Piping Method 1 The Number of the Ports 02 : 2ports 06 : 6ports B : Piping Option(BSPP Thread (G-Thread)) 04 : 4ports 08 : 8ports S : Piping Option(BSPT (Rc-Thread)) 2 Center Through Port 5 Secondary Side Piping Method A : Both Gasket and Piping Options 0 : No Center Through Port (With BSPT Plug (R-Thread Plug)) D : Both Gasket and Piping Options 3 Design No. (With BSPP (G-Thread Plug)) 0 : Revision Number Note 1. Contact us, if you need a piping option different than what is shown in model code of catalogue. Specifications JRC0200-□-□ Model No. JRC0400-□-□ Operating Pressure Oil MPa Ports JRC0800-□-□ 0 ∼ 7.0 0 ∼ 1.0 Air 2 Number 4 Min. Passage Area mm2 6 8 200 200 19.6 Center Through Port Nothing Allowable Rotary Speed (at 7MPa)※1 min-1 280 Usable Fluid 280 General Hydraulic Oil Equivalent to ISO-VG-32 or Air Operating Temperature ℃ Mass kg Notes JRC0600-□-□ -10 ∼ 70 4.5 5.5 8.0 9.5 ※1. The allowable rotary speed is based on operating pressure of maximum 7MPa. 1. Please prepare one circuit for drain between them when the oil slick leak from hydraulic circuit to adjacent air circuit becomes a problem. 2. Please avoid continuous operation as it will cause overheating and damage to the internal packing. Performance Curve (Rotary Torque:Reference Value) 10 Rotary Torque (N・m) Model No. Indication JRC0200 JRC0400 JRC0600 JRC0800 -□-□ -□-□ -□-□ -□-□ 7 1.5 1.8 5.5 7.5 6 1.4 1.7 5.1 6.9 5 1.4 1.6 4.7 6.4 4 1.3 1.5 4.3 5.8 3 1.2 1.5 4.0 5.3 2 1.1 1.4 3.6 4.7 1 1.1 1.3 3.2 4.2 0 1.0 1.2 2.8 3.6 Notes 1. This graph show the relationship between the rotary torque and the fluid pressure. 2. The starting torque might be more than double of rotating torque shown in graph and may change according to the conditions of the stationary down time. It varies depending on the condition such as stationary down time. 3. The rotary torque is a reference level. 889 8 Rotary Torque (N・m) Fluid Pressure(MPa) JRC0800 6 JRC0600 4 2 0 JRC0400 JRC0200 0 1 2 3 4 Fluid Pressure (MPa) 5 6 7 Features Cross Section Model No. Indication Performance Curve External Dimensions External Dimensions Specification (Rotating Torque Reference) JRC JRB Cautions High-Power Series Model No. Indication:One Center Through Port Model Pneumatic Series Hydraulic Series J RB 02 1 0 - S - G - S 1 2 3 4 5 Valve / Coupler Hydraulic Unit 6 Manual Operation Accessories 4 Primary Side Piping Method 1 The Number of the Ports Cautions / Others 02 : 2ports 06 : 6ports B : Piping Option(BSPP Thread (G-Thread)) 04 : 4ports 08 : 8ports S : Piping Option(BSPT (Rc-Thread)) Air Sequence Valve BW D 5 Secondary Side Piping Method 2 Center Through Port Hydraulic Non-Leak Coupler BG A /BG B G : Gasket Option 1 : One Center Through Port BG C /BG D 6 Piping Method of Center Through Port 3 Design No. 0 : Revision Number BG P/BG S BBP/BBS B : Piping Option(BSPP Thread (G-Thread)) ※Contact us. BNP/BNS S : Piping Option(BSPT (Rc-Thread)) BJP/BJS BFP/BFS Note 1. Contact us, if you need a piping option different than what is shown in model code of catalogue. Specifications Model No. JRB0210-□-G-□ JRB0410-□-G-□ Operating Pressure Oil MPa 2 JNA /JNB JNC /JND JLP/JLS 4 6 Min. Passage Area mm2 8 Rotary Joint 28.3 JR General Hydraulic Oil Equivalent to ISO-VG-32 or Air Usable Fluid 1 Hydraulic Valve 254 BK Number Center Through Min. Passage Area mm2 Port Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32 or Air or Coolant Allowable Rotary Speed (at 7MPa)※1 min-1 140 Operating Temperature ℃ Mass kg Notes JVE/JVF JRB0810-□-G-□ 0 ∼ 1.0 Air/Coolant BEQ BT BLS/BLG -10 ∼ 70 7.5 BLB 10.0 12.5 JSS/JS 15.0 JK A /JK B ※1. The allowable rotary speed is based on operating pressure of maximum 7MPa. 1. Please prepare one circuit for drain between them when the oil slick leak from hydraulic circuit to adjacent air circuit becomes a problem. 2. Please avoid continuous operation as it will cause overheating and damage to the internal packing. Performance Curve (Rotary Torque:Reference Value) BX 10 JRB0810 -□-G-□ -□-G-□ 7 3.2 5.4 7.5 9.6 6 3.1 5.2 7.2 9.2 5 2.9 4.9 6.9 8.8 4 2.8 4.7 6.5 8.4 3 2.7 4.5 6.2 8.0 2 2.5 4.2 5.9 7.6 1 2.4 4.0 5.6 7.2 0 2.3 3.8 5.3 6.8 Notes 1. This graph show the relationship between the rotary torque and the fluid pressure. 2. The starting torque might be more than double of rotating torque shown in graph and may change according to the conditions of the stationary down time. It varies depending on the condition such as stationary down time. 3. The rotary torque is a reference level. BEP/BSP BH BC 8 Rotary Torque (N・m) -□-G-□ A U/A U- M BP/JPB Model No. Indication JRB0210 JRB0410 JRB0610 JRB0810 -□-G-□ BM/BMG BU Rotary Torque (N・m) Fluid Pressure(MPa) JVA /JVB JVC /JVD 0 ∼ 7.0 Number Ports JRB0610-□-G-□ Auto Coupler JRB0610 CV 6 JRB0410 CK CP CS 4 JRB0210 CB CC A B/A B- V 2 0 Air Hydraulic Unit A C /A C - V 0 1 2 3 4 5 6 7 Fluid Pressure (MPa) 890 Rotary Joint No Center Through Port m od e l J RC External Dimensions:JRC0200 ※This drawing indicates JRC0200-S-A. (2 Port Circuit) When G thread is necessary for a primary side or secondary side port, please contact us separately. Model No. Indication B A J RC0 2 0 0 - S - D 4 45° 90° . 72 p.c.d Notes 4 Primary Side Piping Method 5 Secondary Side Piping Method 5 1. The rotation side must be fixed the flange part with the bolt, and restrain only the rotation direction of the stop side. 2 2. Please use hose for piping of stop side. 1 3. Please prepare one circuit for drain between them when the oil slick leak from hydraulic circuit to adjacent air circuit becomes a problem. 4. Please avoid continuous operation as it will cause overheating and damage to the internal packing. 4-M8×1.25 Thread Depth 13 Stop Side Restriction 5. Each port exhibits a port number. 6. When using Rc1/4 thread for a secondary side port, please attach the attached R1/8 screw plug to the gasket port part. When using gasket option, please attach O-ring and R1/4 plug. Machining Dimensions of Mounting Area 90° 0 Incoming Port Rc-1/4 Thread . 102 p.c.d 13 φ87- 0.2 45° Stop Side 1 3 -0.009 φ42g7 -0.034 4-M8×1.25×45 Bolt(Included) Square Spring Washer Primary Side Port 90° 45° .d. p.c 1 102 2-Rc-1/8 Thread With BSPT Plug (R-Thread Plug) + 0.046 0 φ42H8 C0.6 6.3S※1 3.5 or more Rotating Side 2 4-M8×1.25 Depth 16 (90°or more) Outgoing Port 2-Rc-1/4 Thread With BSPT Plug (R-Thread Plug) φ118 891 2-φ8 or less※1 (180°Pitch) p.c .d. 64 30 13 19 74 44 2 (φ8 or less)※1 Notes ※1. Only in the case of a gasket method, it is necessary. Outgoing Port 1. Roughness of mounting surface (O ring seal surface) 2-Gasket Port should be 6.3S or less. p.c O-ring:1BP12(Included) .d. 64 Features Cross Section Model No. Indication Performance Curve External Dimensions External Dimensions Specification (Rotating Torque Reference) JRC JRB Cautions High-Power Series External Dimensions:JRC0400 ※ This drawing indicates JRC0400-S-A. (4 Port Circuit) Pneumatic Series When G thread is necessary for a primary side or secondary side port, please contact us separately. Model No. Indication B A J RC0 4 0 0 - S - D 4 90° 4 Primary Side Piping Method 5 Secondary Side Piping Method Hydraulic Series Valve / Coupler Hydraulic Unit Manual Operation Accessories 5 Cautions / Others 45° Air Sequence Valve 2 . 72 p.c.d 3 Notes 1. The rotation side must be fixed the flange part with the bolt, and restrain only the rotation direction of the stop side. 2. Please use hose for piping of stop side. 1 3. Please prepare one circuit for drain between them when the oil slick leak from hydraulic circuit to adjacent air circuit becomes a problem. 4 4. Please avoid continuous operation as it will cause overheating and damage to the internal packing. 4-M8×1.25 Thread Depth 13 Stop Side Restriction BW D Hydraulic Non-Leak Coupler BG A /BG B BG C /BG D BG P/BG S BBP/BBS BNP/BNS BJP/BJS 5. Each port exhibits a port number. 6. When using Rc1/4 thread for a secondary side port, please attach the attached R1/8 screw plug to the gasket port part. When using gasket option, please attach O-ring and R1/4 plug. BFP/BFS Auto Coupler JVA /JVB JVC /JVD JVE/JVF Machining Dimensions of Mounting Area Stop Side Incoming Port 4-Rc-1/4 Thread JNC /JND JLP/JLS Rotary Joint 2 45° 13 0 φ87- 0.2 JNA /JNB 90° JR . 102 68 p.c.d BK 98 3 1 BEQ p.c.d . 64 BT BLS/BLG BLB 30 19 Hydraulic Valve JSS/JS 4 3 13 JK A /JK B φ118 Rotating Side 4 2 . 10 .d p.c φ42H8 1 p.c .d. 4-Rc-1/8 Thread With BSPT Plug (R-Thread Plug) 2 64 A U/A U- M BU BX + 0.046 0 C0.6 BEP/BSP 6.3S※1 BH BC Air Hydraulic Unit CV (φ8 or less)※1 3 BM/BMG BP/JPB 3.5 or more 4-M8×1.25×45 Bolt(Included) Square Spring Washer Primary Side Port 90° 45° 4-M8×1.25 Depth 16 (90°Pitch) 4-φ8 or less※1 Outgoing Port (90°Pitch) 4-Rc-1/4 Thread With BSPT Plug (R-Thread Plug) φ42g7 -0.009 -0.034 Notes ※1. Only in the case of a gasket method, it is necessary. 1. Roughness of mounting surface (O ring seal surface) should be 6.3S or less. CK CP CS CB CC A B/A B- V A C /A C - V Outgoing Port 4-Gasket Port O-ring:1BP12(Included) 892 Rotary Joint No Center Through Port m od e l J RC External Dimensions:JRC0600 ※This drawing indicates JRC0600-S-A. (6 Port Circuit) When G thread is necessary for a primary side or secondary side port, please contact us separately. Model No. Indication B A J RC0 6 0 0 - S - D 4 4 Primary Side Piping Method 5 Secondary Side Piping Method 5 60 ° 30° ° 60 4 3 . 82 p.c.d Notes 1. The rotation side must be fixed the flange part with the bolt, and restrain only the rotation direction of the stop side. 5 2. Please use hose for piping of stop side. 2 3. Please prepare one circuit for drain between them when the oil slick leak from hydraulic circuit to adjacent air circuit becomes a 6 problem. 1 4. Please avoid continuous operation as it will cause overheating and damage to the internal packing. 5. Each port exhibits a port number. 6-M8×1.25 Thread Depth 13 6. When using Rc1/4 thread for a secondary side port, please attach Stop Side Restriction the attached R1/8 screw plug to the gasket port part. When using gasket option, please attach O-ring and R1/4 plug. Stop Side Incoming Port 6-Rc-1/4 Thread 0 Machining Dimensions of Mounting Area ° 60 60 ° 122 92 30° 13 φ97- 0.2 3 4 5 12 d. 1 p.c. 2 p.c. 30 - 0.010 φ52g7 - 0.040 Outgoing Port 6-M8×1.25 Thread Depth 16 6-Rc-1/4 Thread (60°Pitch) With BSPT Plug (R-Thread Plug) φ128 Rotating Side 1 60 ° 30° 6 12 d. 1 p.c. 5 p.c. d. 7 6-Rc-1/8 Thread With BSPT Plug (R-Thread Plug) 3 φ52H8 + 0.046 0 C0.6 6.3S※1 (φ8 or less)※1 2 4 6-φ8 or less※1 (60°Pitch) 3.5 or more 6-M8×1.25×45 Bolt(Included) Square Spring Washer Primary Side Port ° 60 893 4 3 13 19 d. 7 1 6 4 Outgoing Port 6-Gasket Port O-ring:1BP12(Included) Notes ※1. Only in the case of a gasket method, it is necessary. 1. Roughness of mounting surface (O ring seal surface) should be 6.3S or less. Features Cross Section Model No. Indication Performance Curve External Dimensions External Dimensions Specification (Rotating Torque Reference) JRC JRB Cautions High-Power Series External Dimensions:JRC0800 ※ This drawing indicates JRC0800-S-A. (8 Port Circuit) Pneumatic Series When G thread is necessary for a primary side or secondary side port, please contact us separately. Model No. Indication B A J RC0 8 0 0 - S - D 4 45° 4 Primary Side Piping Method 5 Secondary Side Piping Method Hydraulic Series Valve / Coupler Hydraulic Unit Manual Operation Accessories 5 45 ° Cautions / Others 45° 5 22.5° 82 .d. p.c Air Sequence Valve 4 Notes 3 6 BW D 1. The rotation side must be fixed the flange part with the bolt, Hydraulic Non-Leak Coupler and restrain only the rotation direction of the stop side. 2. Please use hose for piping of stop side. 7 2 8 BG A /BG B 3. Please prepare one circuit for drain between them when BG C /BG D the oil slick leak from hydraulic circuit to adjacent air circuit BG P/BG S becomes a problem. 1 BBP/BBS 4. Please avoid continuous operation as it will cause overheating BNP/BNS and damage to the internal packing. 8-M8×1.25 Thread Depth 13 Stop Side Restriction Stop Side 0 BFP/BFS 6. When using Rc1/4 thread for a secondary side port, please attach the attached R1/8 screw plug to the gasket port part. When using gasket option, please attach O-ring and R1/4 plug. Incoming Port 8-Rc-1/4 Thread Auto Coupler JVA /JVB JVC /JVD JVE/JVF Machining Dimensions of Mounting Area 13 φ97- 0.2 BJP/BJS 5. Each port exhibits a port number. JNA /JNB 45° 22.5° d. c. p. 2 11 45 ° 45° JNC /JND JLP/JLS 116 Rotary Joint 5 JR 146 4 3 7 2 BK 90° 90° Hydraulic Valve 6 BEQ BT 30 JSS/JS φ128 Rotating Side c.d 45° 1 45 ° 8 2 1 .1 c.d p. 7 2 c.d 5 8-Rc-1/8 Thread With BSPT Plug (R-Thread Plug) 4 4 A U/A U- M BU BP/JPB BEP/BSP 6.3S※1 BH BC Air Hydraulic Unit CV CK Notes ※1. Only in the case of a gasket method, it is necessary. 1. Roughness of mounting surface (O ring seal surface) should be 6.3S or less. 3 p. C0.6 BM/BMG .7 BX + 0.046 0 (φ8 or less)※1 90° 6 φ52H8 8-φ8 or less※1 (45°Pitch) 3.5 or more 6-M8×1.25×45 Bolt(Included) Square Spring Washer Primary side Port JK A /JK B p. Outgoing Port 6-M8×1.25 Thread Depth 16 8-Rc-1/4 Thread With BSPT Plug (R-Thread Plug) -0.010 φ52g7 -0.040 22.5° BLB 1 8 3 13 19 BLS/BLG CP CS CB CC A B/A B- V A C /A C - V .7 4 Outgoing Port 8-Gasket Port O-ring:1BP12(Included) 894 Rotary Joint One Center Through Port model J RB External Dimensions:JRB0210 ※ This drawing indicates JRB0210-S-G-S. (2 Port Circuit + 1 Center Through Port) When G thread is necessary for a primary side port or a center through port, please refer separately. Model No.Indication B B J RB0 2 1 0 - S - G- S 4 4 Primary Side Piping Method 6 Center Through Port Piping Method 6 7 d. 9 p.c. Notes 1. The rotation side must be fixed the flange part with the bolt, and restrain only the rotation direction of the stop side. 2 2. Please use hose for piping of stop side. 1 3. Please prepare one circuit for drain between them when the oil slick leak from hydraulic circuit to adjacent air circuit becomes a problem. 4. Please avoid continuous operation as it will cause overheating and damage to the internal packing. 2-M8×1.25 Thread Depth 13 5. Each port exhibits a port number. Stop Side Restriction Machining Dimensions of Mounting Area 45° Stop Side Incoming Port 2-Rc-1/4 Thread 0 φ115 - 0.2 2 . 135 65 13 p.c.d 83 p.c.d . 90 1 2.5 18 φ18 10 - 0.010 φ72g7 - 0.040 Rotating Side φ72H8 45° C0.6 . 135 p.c.d p.c.d . 90 2 895 + 0.046 0 2-Rc-1/2 Thread (Same Position on Opposite Side) Center Through Port 6.3S 3 or more 1 Outgoing Port 2-Gasket Port O-ring:1BP10(Included) Secondary Side Connection Port 2-φ7 or less (180°Pitch) 4-M8×1.25×30 Bolt(Included) 4-M8×1.25 Thread Depth 13 Square Spring Washer (90°Pitch) Primary Side Port φ155 (φ7 or less) Note 1. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less. Features Cross Section Model No. Indication Performance Curve External Dimensions External Dimensions Specification (Rotating Torque Reference) JRC JRB Cautions High-Power Series External Dimensions:JRB0410 ※ This drawing indicates JRB0410-S-G-S. (4 Port Circuit + 1 Center Through Port) Pneumatic Series When G thread is necessary for a primary side port or a center through port, please refer separately. Model No. Indication B B J RB0 4 1 0 - S - G- S 4 90° 4 Primary Side Piping Method 6 Center Through Port Piping Method Hydraulic Series Valve / Coupler Hydraulic Unit Manual Operation Accessories 6 Cautions / Others 45° Air Sequence Valve 97 c.d. 2 p. Notes 1. The rotation side must be fixed the flange part with the bolt, Hydraulic Non-Leak Coupler and restrain only the rotation direction of the stop side. 3 2. Please use hose for piping of stop side. 1 BG A /BG B 3. Please prepare one circuit for drain between them when the oil slick leak from hydraulic circuit to adjacent air circuit becomes a problem. 4 4. Please avoid continuous operation as it will cause overheating and damage to the internal packing. 4-M8×1.25 Thread Depth 13 BW D BG C /BG D BG P/BG S BBP/BBS BNP/BNS BJP/BJS 5. Each port exhibits a port number. BFP/BFS Stop Side Restriction Auto Coupler JVA /JVB JVC /JVD JVE/JVF Machining Dimensions of Mounting Area Stop Side 0 JNC /JND 45° Incoming Port 4-Rc-1/4 Thread φ115 - 0.2 JNA /JNB JLP/JLS 13 Rotary Joint JR 2 3 5 .d. 13 BEQ p.c.d . 90 4 18 Hydraulic Valve BK 90° φ18 113 95 p.c BT BLS/BLG BLB 1 JSS/JS 2.5 JK A /JK B 10 φ72g7 -0.010 -0.040 BM/BMG 4-M8×1.25×30 Bolt(Included) Square Spring Washer Primary Side Port φ155 Rotating Side 4-M8×1.25 Thread Depth 13 (90°Pitch) φ72H8 45° 1 135 .c.d. p . 90 Outgoing Port 4-Gasket Port O-ring:1BP10(Included) 2 A U/A U- M BU BP/JPB BX BEP/BSP C0.6 p.c.d 3 + 0.046 0 6.3S 3 or more 4 Secondary Side Connection Port 4-φ7 or less (90°Pitch) (φ7 or less) Note 1. Roughness of mounting surface (O ring seal surface) should be 6.3S or less. BH BC Air Hydraulic Unit CV CK CP CS CB CC A B/A B- V A C /A C - V 2-Rc-1/2 Thread (Same Position on Opposite Side) Center Through Port 896 Rotary Joint One Center Through Port model J RB External Dimensions:JRB0610 ※This drawing indicates JRB0610-S-G-S. (6 Port Circuit + 1 Center Through Port) Model No.Indication When G thread is necessary for a primary side port or a center through port, please refer separately. B B J RB0 6 1 0 - S - G- S 30° 4 4 Primary Side Piping Method 6 Center Through Port Piping Method 6 60 ° ° 60 3 . 97 4 p.c.d 2 Notes 1. The rotation side must be fixed the flange part with the bolt, and restrain only the rotation direction of the stop side. 2. Please use hose for piping of stop side. 3. Please prepare one circuit for drain between them when 5 the oil slick leak from hydraulic circuit to adjacent air circuit 1 becomes a problem. 6 4. Please avoid continuous operation as it will cause overheating and damage to the internal packing. 6-M8×1.25 Thread Depth 13 5. Each port exhibits a port number. Stop Side Restriction Stop Side Machining Dimensions of Mounting Area Incomming port 6-Rc-1/4 thread ° 60 13 0 φ115- 0.2 30° 2 5 1 4-M8×1.25×30 Bolt(Included) Square Spring Washer Primary Side Port ° 60 + 0.046 0 6.3S 3 or more 6 30° φ72H8 C0.6 5 1 35 p.c.d. 1 p.c.d. 9 0 4 2 3 2-Rc-1/2 Thread (Same Position on Opposite Side) Center Through Port 0 Secondary Side Connection Port 6-φ7 or less (60°Pitch) 4-M8×1.25 Thread Depth 13 (90°Pitch) Rotating Side 897 d. 9 6 φ155 Outgoing Port 6-Gasket Port O-ring:1BP10(Included) p.c. 2.5 10 φ72g7 -0.010 -0.040 35 d. 1 p.c. 60° 4 18 φ18 143 125 3 (φ7 or less) Note 1. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less. Features Cross Section Model No. Indication Performance Curve External Dimensions External Dimensions Specification (Rotating Torque Reference) JRC JRB Cautions High-Power Series External Dimensions:JRB0810 ※ This drawing indicates JRB0810-S-G-S. (8 Port Circuit + 1 Center Through Port) Pneumatic Series When G thread is necessary for a primary side port or a center through port, please refer separately. Model No. Indication B B J RB0 8 1 0 - S - G- S 22.5° 4 4 Primary Side Piping Method 6 Center Through Port Piping Method Valve / Coupler Hydraulic Unit Manual Operation Accessories 6 45° 45 ° Hydraulic Series Cautions / Others Air Sequence Valve 2 3 . 97 p.c.d 1 Notes 1. The rotation side must be fixed the flange part with the bolt, Hydraulic Non-Leak Coupler and restrain only the rotation direction of the stop side. 4 2. Please use hose for piping of stop side. 8 5 BG A /BG B 3. Please prepare one circuit for drain between them when the oil slick leak from hydraulic circuit to adjacent air circuit 7 becomes a problem. 6 4. Please avoid continuous operation as it will cause overheating and damage to the internal packing. 8-M8×1.25 Thread Depth 13 BW D BG C /BG D BG P/BG S BBP/BBS BNP/BNS BJP/BJS 5. Each port exhibits a port number. BFP/BFS Stop Side Restriction Auto Coupler Stop Side Incoming Port 8-Rc-1/4 Thread 0 φ115 - 0.2 JVA /JVB JVC /JVD JVE/JVF 13 Machining Dimensions of Mounting Area JNA /JNB JNC /JND 22.5° 45 ° JLP/JLS Rotary Joint 4 JR 6 5 .d. 13 p.c 3 BEQ 18 Rotating Side 7 2 35 p.c.d. 1 p.c.d. 9 0 6 3 5 Outgoing Port 8-Gasket Port O-ring:1BP10(Included) JK A /JK B BM/BMG + 0.046 0 4 A U/A U- M BU BP/JPB BX BEP/BSP 6.3S 3 or more 1 BLS/BLG JSS/JS 1 C0.6 45 ° 8 BT BLB Secondary Side Connection Port 8-φ7 or less (45°Pitch) φ72H8 22.5° . 90 ° 45 2.5 10 8 4-M8×1.25×30 Bolt(Included) Square Spring Washer 4-M8×1.25 Thread Depth 13 Primary Side Port (90°Pitch) φ155 p.c.d 2 7 φ72g7 -0.010 -0.040 Hydraulic Valve BK 45° φ18 173 155 5 (φ7 or less) Note 1. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less. BH BC Air Hydraulic Unit CV CK CP CS CB CC A B/A B- V A C /A C - V 2Rc-1/2 Thread (Same Position on Opposite Side) Center Through Port 898 Rotary Joint Caution model JRC/ J RB Cautions ● Notes for Design ● Installation Notes 1)Check Specifications 1)Check the Usable Fluid ● Please use each product according to the specifications. ● Please use the appropriate fluid by referring to the Hydraulic Fluid List (P.1043). 2)Please hold the rotating direction only on the stop side. ● Please hold the rotating direction on the stop side with ● Air should be clean and free of contaminants. mounting bolt to avoid offsetting of the rotary joint. The mounting bolt is included with product. 2) Treatment before Assembly ● Perform flushing of piping and pipe fittings sufficiently to ensure a clean environment to avoid malfunctioning. Existence of chips or 3)Please use hose for piping of stop side. ● In case of using steel pipe, it will became a load when rotating. dusts may cause oil leakage or malfunction. ● Dust and cutting chips in the circuit may lead to fluid leakage and malfunction. 4) Please avoid continuous operation. ● It will cause heat of internal packing. ● This product is not equipped with protective function to prevent dust 5) Please be careful of oil slick leak when the air circuit and ● In order to prevent foreign substance going into the product during the and cutting chips going into the hydraulic system and pipeline. hydraulic circuit are adjacent. piping work, it should be carefully cleaned before the work is started. ● Please prepare one circuit for drain between them when the oil leaks from hydraulic circuit to adjacent air circuit becomes 3)Applying Sealing Tape a problem.(Depending on the model the oil leak from ● Wrap with tape 1 to 2 times following the screw direction. hydraulic circuit to adjacent air circuit will not occur.) ● Pieces of the sealing tape can lead to oil leakage and malfunction. ● In order to prevent a foreign substance from going into the product 6) The rotating torque changes according to the pressurized during the piping work, it should be carefully cleaned before working. condition of the fluid. ● The rotating torque shown in the performance graph is based (reference) at 0 pressure of fluid. 4)Mounting the Unit ● Install carefully not to damage the O-ring installed in each body. 7) The starting torque might become 2 times or more the ● Use all attached bolts with hex holes (strength division 12.9) and tighten the body with torque as shown in the table below. rotating torque. ● The starting torque will vary due to the influence of exposure time. 8) Center through port is not rotary constitution. ● When center through port is used, such as swivel joint is needed. ※ Please refer to P.1043 for common cautions. 899 ・Installation Notes Model No. Mounting Bolt Tightening Torque(N・m) JRC/JRB M8×1.25 25 ・Hydraulic Fluid List ・Notes on Hydraulic Cylinder Speed Control Circuit ・Notes on Handling ・Maintenance/Inspection ・Warranty Features Cross Section MEMO Model No. Indication Performance Curve External Dimensions External Dimensions Specification (Rotating Torque Reference) JRC JRB Cautions High-Power Series Pneumatic Series Hydraulic Series Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others Air Sequence Valve BW D Hydraulic Non-Leak Coupler BG A /BG B BG C /BG D BG P/BG S BBP/BBS BNP/BNS BJP/BJS BFP/BFS Auto Coupler JVA /JVB JVC /JVD JVE/JVF JNA /JNB JNC /JND JLP/JLS Rotary Joint JR Hydraulic Valve BK BEQ BT BLS/BLG BLB JSS/JS JK A /JK B BM/BMG A U/A U- M BU BP/JPB BX BEP/BSP BH BC Air Hydraulic Unit CV CK CP CS CB CC A B/A B- V A C /A C - V 900 Cautions Cautions ● Installation Notes (For Hydraulic Series) ● Hydraulic Fluid List 1)Check the Usable Fluid ISO Viscosity Grade ISO-VG-32 Maker ● Please use the appropriate fluid by referring to the Hydraulic Fluid List. Showa Shell Sekiyu 2)Procedure before Piping ● The pipeline, piping connector and fixture circuits should be cleaned by thorough flushing. ● The dust and cutting chips in the circuit may lead to fluid leakage and malfunction. ● There is no filter provided with Kosmek s product except for a part of valves which prevents foreign materials and contaminants from getting into the circuit. 3)Applying Sealing Tape ● Wrap with tape 1 to 2 times following the screw direction. ● Pieces of the sealing tape can lead to oil leakage and malfunction. ● In order to prevent a foreign substance from going into the product during the piping work, it should be carefully cleaned before working. 4)Air Bleeding of the Hydraulic Circuit ● If the hydraulic circuit has excessive air, the action time may become very long. If air enters the circuit after connecting the hydraulic port or under the condition of no air in the oil tank, please perform the following steps. ① Reduce hydraulic pressure to less than 2MPa. ② Loosen the cap nut of pipe fitting closest to the clamp by one full turn. ③ Wiggle the pipeline to loosen the outlet of pipe fitting. Hydraulic fluid mixed with air comes out. ④ Tighten the cap nut after bleeding. ⑤ It is more effective to bleed air at the highest point inside the circuit or at the end of the circuit. (Set an air bleeding valve at the highest point inside the circuit.) 5)Checking Looseness and Retightening ● At the beginning of the machine installation, the bolt and nut may be tightened lightly. Check the looseness and re-tighten as required. 1043 Idemitsu Kosan JX Nippon Oil & Energy Anti-Wear Hydraulic Oil Multi-Purpose Hydraulic Oil Tellus S2 M 32 Morlina S2 B 32 Daphne Hydraulic Fluid 32 Daphne Super Multi Oil 32 Super Hyrando 32 Super Mulpus DX 32 Cosmo Hydro AW32 Cosmo New Mighty Super 32 ExxonMobil Mobil DTE 24 Mobil DTE 24 Light Matsumura Oil Hydol AW-32 Cosmo Oil Castrol Note Hyspin AWS 32 As it may be difficult to purchase the products as shown in the table from overseas, please contact the respective manufacturer. Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/Inspection Warranty High-Power Series Pneumatic Series ● Notes on Hydraulic Cylinder Speed Control Unit ! Please pay attention to the cautions below. Design the hydraulic circuit for controlling the action speed of hydraulic cylinder. Improper circuit design may lead to malfunctions and damages. Please review the circuit design in advance. ● Flow Control Circuit for Single Acting Cylinder For spring return single acting cylinders, restricting flow during release can extremely slow down or disrupt release action. In the case of meter-out circuit, the hydraulic circuit should be designed with the following points. ① Single acting components should not be used in the same The preferred method is to control the flow during the lock action flow control circuit as the double acting components. using a valve that has free-flow in the release direction. The release action of the single acting cylinders may become It is also preferred to provide a flow control valve at each actuator. erratic or very slow. Hydraulic Series Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others Cautions Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/ Inspection Accelerated clamping speed by excessive hydraulic flow to Warranty the cylinder may sustain damage. In this case add flow control to regulate flow. (Please add flow control to release flow if the lever weight is put on at the time of release action when using Refer to the following circuit when both the single acting swing clamps.) cylinder and double acting cylinder are used together. Flow Control at the Release Side ○ Separate the control circuit. Company Profile Company Profile Our Products History Index Search by Alphabetical Order Sales Offices W ● Flow Control Circuit for Double Acting Cylinder Flow control circuit for double acting cylinder should have meter-out circuits for both the lock and release sides. Meter-in control can ○ Reduce the influence of double acting cylinder control unit. have adverse effect by presence of air in the system. However, due to the back pressure in tank line, single action However, in the case of controlling LKE, TMA, TLA, both lock side cylinder is activated after double action cylinder works. and release side should be meter-in circuit. Refer to P.47 for speed adjustment of LKE. For TMA and TLA, if meter-out circuit is used, abnormal high pressure is created, which causes oil leakage and damage. 【Meter-out Circuit】(Except LKE/TMA/TLA) ② In the case of meter-out circuit, the inner circuit pressure may increase during the cylinder action because of the fluid supply. The increase of the inner circuit pressure can be prevented by reducing the supplied fluid beforehand via the flow control valve. Especially when using sequence valve or pressure switches for clamping detection. If the back pressure is more than the set pressure then the system will not work as it is designed to. 【Meter-in Circuit】(LKE/TMA/TLA must be controlled with meter-in.) Sequence Valve Flow Control Valve (Any location is OK) 1044 Cautions Cautions ● Notes on Handling ● Maintenance and Inspection 1)It should be handled by qualified personnel. 1)Removal of the Machine and Shut-off of Pressure Source ● The hydraulic machine and air compressor should be handled ● Before the machine is removed, make sure that the and maintained by qualified personnel. 2)Do not handle or remove the machine unless the safety protocols are ensured. ① The machine and equipment can only be inspected or prepared when it is confirmed that the preventive devices are in place. above-mentioned safety measures are in place. Shut off the air of hydraulic source and make sure no pressure exists in the hydraulic and air circuit. ● Make sure there is no abnormality in the bolts and respective parts before restarting. ② Before the machine is removed, make sure that the above-mentioned safety measures are in place. Shut off the air of hydraulic source 2)Regularly clean the area around the piston rod and plunger. and make sure no pressure exists in the hydraulic and air circuit. ● If it is used when the surface is contaminated with dirt, it may ③ After stopping the machine, do not remove until the temperature lead to packing seal damage, malfunctioning , fluid leakage cools down. and air leaks. ④ Make sure there is no abnormality in the bolts and respective parts before restarting the machine or equipment. 3)Do not touch clamps (cylinder) while clamps (cylinder) is working. Otherwise, your hands may be injured due to clinching. 3) Please clean out the reference surface regularly (taper reference surface and seating surface) of locating machine .(VS/VT/VL/VM/ VJ/VK/WVS/WM/WK/VX/VXF) 4)Do not disassemble or modify. ● If the equipment is taken apart or modified, the warranty will be voided even within the warranty period. ● Location products, except VX/VXF model, can remove contaminants with cleaning functions. When installing pallets makes sure there is no thick sludge like substances on pallets. ● Continuous use with dirt on components will lead to locating functions not work properly, leaking and malfunction. 4) If disconnecting by couplers on a regular basis, air bleeding should be carried out daily to avoid air mixed in the circuit. 5)Regularly tighten nuts, bolts, pins, cylinders and pipe line to ensure proper use. 6)Make sure the hydraulic fluid has not deteriorated. 7)Make sure there is smooth action and no abnormal noise. ● Especially when it is restarted after left unused for a long period, make sure it can be operated correctly. 8)The products should be stored in the cool and dark place without direct sunshine or moisture. 9)Please contact us for overhaul and repair. 1045 Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/Inspection Warranty High-Power Series ● Warranty Pneumatic Series 1)Warranty Period Hydraulic Series ● The product warranty period is 18 months from shipment from our factory or 12 months from initial use, whichever is earlier. 2)Warranty Scope ● If the product is damaged or malfunctions during the warranty period due to faulty design, materials or workmanship, we will Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others replace or repair the defective part at our expense. Defects or failures caused by the following are not covered. ① If the stipulated maintenance and inspection are not carried out. ② If the product is used while it is not suitable for use based on the operator s judgment, resulting in defect. ③ If it is used or handled in inappropriate way by the operator. (Including damage caused by the misconduct of the third party.) ④ If the defect is caused by reasons other than our responsibility. ⑤ If repair or modifications are carried out by anyone other than Kosmek, or without our approval and confirmation, it will void warranty. ⑥ Other caused by natural disasters or calamities not attributable to our company. ⑦ Parts or replacement expenses due to parts consumption and Cautions Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/ Inspection Warranty Company Profile Company Profile Our Products History deterioration. (Such as rubber, plastic, seal material and some electric components.) Damages excluding from direct result of a product defect shall be excluded from the warranty. Index Search by Alphabetical Order Sales Offices 1046 Company Profile Sales Offices Sales Offices across the World FAX. +81-78-991-8787 Japan TEL. +81-78-991-5162 Overseas Sales KOSMEK LTD. 1-5, 2-chome, Murotani, Nishi-ku, Kobe-city, Hyogo, Japan 651-2241 USA TEL. +1-630-241-3465 KOSMEK(USA)LTD. 1441 Branding Avenue, Suite 110, Downers Grove, IL 60515 USA China TEL.+86-21-54253000 KOSMEK(CHINA)LTD. 考世美(上海)貿易有限公司 〒651-2241 兵庫県神戸市西区室谷2丁目1番5号 FAX. +1-630-241-3834 FAX.+86-21-54253709 21/F, Orient International Technology Building, No.58, Xiangchen Rd, Pudong Shanghai 200122., P.R.China 中国上海市浦东新区向城路58号东方国际科技大厦21F室 200122 FAX. +66-2-715-3453 Thailand TEL. +66-2-715-3450 Thailand Representative Office 67 Soi 58, RAMA 9 Rd., Suanluang, Suanluang, Bangkok 10250, Thailand Taiwan TEL. +886-2-82261860 Full Life Trading Co., Ltd. 16F-4, No.2, Jian Ba Rd., Zhonghe District, New Taipei City Taiwan 23511 (Taiwan Exclusive Distributor) FAX. +886-2-82261890 盈生貿易有限公司 台湾新北市中和區建八路2號 16F- 4(遠東世紀廣場) Philippines (Philippines Exclusive Distributor) TEL.+63-2-310-7286 G.E.T. Inc, Phil. Victoria Wave Special Economic Zone Mt. Apo Building, Brgy. 186, North Caloocan City, Metro Manila, Philippines 1427 Europe (Europe Exclusive Distributor) TEL. +43-463-287587-10 FAX. +43-463-287587-20 KOS-MECH GmbH Schleppeplatz 2 9020 Klagenfurt Austria Indonesia TEL. +62-21-5818632 (Indonesia Exclusive Distributor) FAX. +63-2-310-7286 FAX. +62-21-5814857 P.T PANDU HYDRO PNEUMATICS Ruko Green Garden Blok Z-Ⅱ No.51 Rt.005 Rw.008 Kedoya Utara-Kebon Jeruk Jakarta Barat 11520 Indonesia Sales Offices in Japan Head Office Osaka Sales Office Overseas Sales Tokyo Sales Office Nagoya Sales Office Fukuoka Sales Office 1061 TEL.078-991-5115 〒651-2241 兵庫県神戸市西区室谷2丁目1番5号 TEL.048-652-8839 〒331-0815 FAX.0566-74-8808 愛知県安城市美園町2丁目10番地1 TEL.092-433-0424 〒812-0006 FAX.048-652-8828 埼玉県さいたま市北区大成町4丁目81番地 TEL.0566-74-8778 〒446-0076 FAX.078-991-8787 FAX.092-433-0426 福岡県福岡市博多区上牟田1丁目8-10-101 Global Network Overseas Affiliates and Sales Offices Distributors Europe U.S.A. Asia Mexico Brazil Australia Asia Detailed Map Korea Japan China Taiwan India Thailand Philippines Malaysia Singapore Indonesia ● FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. ● SPECIFICATIONS IN THIS CATALOG ARE SUBJECT TO CHANGE WITHOUT NOTICE. JQA-QMA10823 KOSMEK HEAD OFFICE
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