ISO 9001 : 2008 | AS/EN 9100 REV C | BB BEE LEVEL 1 COMPANY PROFILE AND TECHNICAL CAPABILITY INTRODUCTION TRANSFORMATION Daliff specialises in the production and 33.33 % Black Owned (including 14% women) BB BEE Level 1 assembly of machined components for those industries that require complex ACCREDITATION components machined to tight tolerances ISO 9001 : 2008 (Bureau Veritas) AS/EN 9100 Rev C (Bureau Veritas) in a wide range of materials including metallics, super alloys and polymers. APPROVALS A significant portion of our business is AEROSUD Approval Number SUP368 AIRBUS (France) Vendor Number 304638 ALSTOM Transport BAE SYSTEMS UK Ref ACO/D/LT/JJH/2515 DENEL AerostructuresDA/AG/SC054 ESKOM Vendor number 11058675 Wabtec focused on the production of components for the global aerospace and rail industries. As a result Daliff has developed and implemented advanced production, quality DIRECTORS and supply chain management systems. R A Chute (Chairman) C van Schalkwyk (Managing Director) Z Fakier (Executive Director) MR Combrink (Executive Director) AC Ruiters (Non Executive Director ) ZR Angamia (Non Executive Director ) The core of Daliff’s business strategy is ongoing R&D and the investment in new technology and equipment, not only to increase the available machining EXECUTIVE MANAGEMENT capacity, but to ensure that the capacity is internationally competitive. Managing Director Christiaan Van Schalkwyk This document seeks to provide an Engineering Planning Production overview of the accreditation, approvals, Zaid Fakier Rashied Combrink Marius Maas capability and capacity of Daliff Precision Engineering (Pty) Ltd. Quality Consultant Chris De Beer MAJOR EQUIPMENT SCHEDULE MODEL QTY YEAR OF MANUFACTURE TECHNICAL DATA CNC 3D Co-ordinate Measuring Machine Wentzel LH87 1 2008 Work Area x=2000, y=800, z=700 5-Axis CNC Machining Centre Deckel Maho DMF220 1 2008 Work area: x=2200, y=560, z=720 Tool magazine for 30 tools RPM 18000 Feed 50m/m 5-Axis CNC Machining Centre Deckel Maho DMU 60 1 2005 Work area: x=630, y=560, z=560 Tool magazine for 24 tools RPM 12000 Feed 20m/m 5-Axis CNC Machining Centre Leadwell V40iT 1 2014 Work area: x=1020, y=635, z=538 Tool magazine for 30 tools RPM 15000 Feed 10m/m CNC Machining Centre Leadwell V80 1 2007 Work area: x=2000, y=1000, z=.750 Tool magazine for 36 tools+ 4th Axis RPM10000 Feed 10 m/m CNC Machining Centre Leadwell V50 1 2012 Work Area x=1250 y=630 z=500 Tool magazine for 20 tools+ 4th Axis RPM 15000 Feed 20m/m CNC Machining Centre Leadwell V40M 1 2008 Work area: x=1000, y=500, z=500 Tool magazine for 20 tools+ 4th Axis RPM 15000 Feed 20 m/m CNC Machining Centre Leadwell V40 6 2008-2000 Work area: x=1000, y=500, z=500 Tool magazine for 20 tools+ 4th Axis RPM 10000 Feed 10 m/m CNC Machining Centre Leadwell V30 2 20012 -2000 Work area: x=750, y=450, z=410 Tool magazine for 20 tools RPM 8000 Feed 10m/m CNC Machining Centre Leadwell Minimill 1 2001 Work area: x=450, y=350, z=300 Tool magazine for 20 tools RPM 10000 Feed 10m/m CNC Lathe Leadwell 2 2008-2000 Work area: x=450, y=350, z=300 Tool magazine for 20 tools RPM 10000 Feed 10m/m CNC Lathe Megaturn 6 1 2005 Turning diameter=400, Swing=870 Surface Grinder 1 2000-1990 Work area: x=1000, y=400 COMPUTER SOFTWARE TECHNICAL FINANCIAL & SHOP FLOOR MANAGEMENT Catia Version V5 R20 Pastel Accounting VISI CAM Version V20.0.03.13 Pastel Business Intelligence Vericut V7.3 Infor Visual Jobshop TOLERANCES Milling +/- 15 micrometer Turning +/- 10 micrometer Grinding +/- 3 micrometer. These tolerances can be maintained on production volumes. QUANTITIES Vary from prototyping to production runs in the thousands. CUSTOMERS CUSTOMERS COMPONENTS AAT Composites – Recaro Aircraft Seat Components Aerosud Airbus components & tooling ( A320 & A400M) Cobham Communication Denel Aerostructures Airbus components (A400M) Denel Dynamics Satellite components Denel Group (Land Systems & PMP) Machining of hard metal castings & forgings EMSS Electronic enclosures Reutech Radar Systems Radar platform parts and enclosures Rheinmetall Denel Munitions Rocket & Missile parts SAAB-Avitronics High precision electronic carriers and enclosures Tellumat Electronic carriers and enclosures Wabtec Rail components Zimmermann & Jansen Specialist valve components CNC CAPACITY* TYPE CAPACITY [HOURS PER MONTH] CNC Turning 1200 CNC 3 Axis 4000 CNC 4 Axis 800 CNC 5 Axis 800 CNC 3D Inspection 400 * 5 day week: could be increased to 7 days MATERIALS WORKED           All ranges of Aluminium All ranges of treatable and non treatable Steels (including 17-4 PH, S/S, etc) All Polymers Titanium Kovar Invar Inconel Molybdenum Tungsten-copper Carbon Bronzes (Al-, Ph-, etc.) RESEARCH & DEVELOPMENT aliff is currently participating in the SA Governments Department of Science & Technologies sponsored  D work group, together with Stellenbosch University for the development of titanium machining technology. Previously we have participated in projects investigating the high speed machining of light alloys, with particular reference to cutter technology and clamping methods  Airbus GRAMS implemented – 2013  Vericut Simulation & Optimization Software – 2013  Velocity Scheduling System – 2012  Infor Job Shop Software – 2011  World Expo 2010 Shanghai – Guest of the South African Government's Department of Trade & Industry  L EAN – Department of Trade & Industry AISI sponsored Lean & Continuous Improvement Program being implemented over 12 months from June 2009 to May 2010. The program is managed by the Automotive Industry Development Centre (AIDC)  BI-Mu Milan Italy 2010 (machining & tooling technology Expo)  E x BAE SYSTEMS aerospace machining specialist appointed in 2009 as an ongoing consultant to benchmark our processes against international standards and assist with the implementation of the recommended improvements Rowland Chute Chairman Christiaan van Schalkwyk Managing Director ABRIDGED CURRICULA VITAE Rowland Andrew Chute Christiaan van Schalkwyk  Chairman  Managing Director Date of Birth Date of Birth  26/2/1953  05/10/1983 Education Education  B Com (Unisa)  MBL (Unisa)  Post Graduate Diploma in Law (UCT)  B Eng (Industrial) (Stellenbosch) Career Daliff Precision Engineering  Industrial Engineer 2007–2009  Engineering Manager 2009–2012  Managing Director 2012 to date Career Old Mutual 1971–2005  Executive Director Old Mutual Asset Managers SA (Pty) Ltd  Executive Director Old Mutual Properties (Pty) Ltd Daliff Precision Engineering (Pty) Ltd 1997 to date  Controlling Shareholder & Chairman JSE Listed Directorships     PreviousLydenburg Platinum Ltd Lydenburg Exploration Ltd Assore Ltd Property Fund Managers Ltd (Capital Property Fund) ACCREDITATION 10 ACCREDITATION 11 ACCREDITATION 12 ACCREDITATION 13 ACCREDITATION 14 ACCREDITATION 15 ACCREDITATION 16 We don’t just make parts – we offer solutions to your engineering problems Daliff specialises in the machining of complex components for the aerospace, defence and rail industries in aluminium, hard metals and other exotic materials, including titanium and InconelTM. AS/EN 9100 REV C ISO 9001:2008 OEM approvals for aerospace and rail Capability includes 5 axis machining and CMM inspections up to 2m BB BEE Level 1 17 Milan Street | Airtport Industria | Cape Town 8001 | South Africa PO Box 292 Eppindust 7475 | Tel: +27 21 386 1851 | Fax: +27 386 2520 | Email: [email protected] www.daliff.co.za 18