Hydraulic Plate Compactors KHP Series DEHACO International. B.V. Kruisbaak 25 2165AJ Lisserbroek The Netherlands Tel : 0031 (0)252 431501 Fax : 0031 (0)252 416525 E-mail : [email protected] Web : www.dehaco .eu Hydraulic Plate Compactors • KHP Series KHP6 KHP12R KHP25R KHP25T KHP30R KHP50R KHP300 KHP450 Description Complete program of high-quality plate compactors for the most varying pile-driving and soil compaction activities. The quickchange system makes it easy to attach them to a basic machine. A digger, of whatever size, can thus be changed into a powerful, mobile and very flexible pile-driving and soil compaction installation. Dehaco can take care of the necessary modifications to the basic machine. The rotating types (KHP12R, -25T, -30R and 50R) have a turning head capability of 360° and the KHP30R and KHP50R a double eccentric, which makes these types very versatile and flexible. Characteristics • • • • • • • • • • great impact power high operational speed optimal operational security relatively low weight ecologically sound low oil consumption minimal maintenance costs easy mounting small dimensions easy to operate from the cabin • low noise Power Plate compactors are designed to transmit high energy values from a pile-driver/-drawer to a pile and the soil beneath it. The resulting forces, either through impact power or vibration, are so strong that without good maintenance and skilled use these powers can damage the plate compactor. Application Applicable for all pile driving and soil compaction activities. Prices, transactions and deliveries according to the delivery conditions of the Vereniging voor Fabrikanten van en Handelaren in Bouwmachines, Magazijn-inrichtingen, Wegenbouwmachines en Transportmiddelen B.M.W.T., residing in the Hague. Registered at the registry of the Arrondissementsrechtbank (District court) in The Hague. We will send you a copy upon request. Hydraulic Plate Compactors • KHP Series Construction A KHP plate compactor exists of three components: • (vibration) carter • pulling head • hydraulic clamp SINGLE ECCENTRIC DOUBLE ECCENTRIC Carter To create vibrations the carter contains one (KHP5, -6, -12,- 25), two (KHP30,-50) or three ( KHP300, KHP450) eccentric weights that rotate in a vertical plane. These eccentrics are driven by an hydraulic motor, mounted on one of the bearing covers of the carter. The gear wheels that guarantee the right synchronisation, are mounted into heavy roller bearings with their axes The bearings are lubricated by means of a 'splatter lubrication system' (KHP5,-6,-30,-50), which means that the rotating eccentrics cause an oil spray in the carter. The KHP12 and -25 are lubricated with a grease nipple. The maximum speed of the hydraulic motor can be governed by an oil stream control valve. Pulling head The pulling head contains the rubber elements (elastomeres) that isolate the vibrations of the carter from the boom of the digger. The plate compactor is connected to the digger with a special adapter to the rotating part in the pulling head. Hydraulic clamp The hydraulic clamp has two clamp jaws, a fixed and a moveable one. A cylinder that is integrated in the die-cast clamp housing controls the moving clamp jaw. The cylinder lid contains a safety valve that guarantees the cylinder remains pressurised in case of hose damage. The hydraulic clamp is operated hydraulically or electrically by means of the two push buttons on the remote control. Safety Be very careful with the safety of people. Dehaco pays a lot of attention to this aspect and has been VCA certified by TÜV The Netherlands Prices, transactions and deliveries according to the delivery conditions of the Vereniging voor Fabrikanten van en Handelaren in Bouwmachines, Magazijn-inrichtingen, Wegenbouwmachines en Transportmiddelen B.M.W.T., residing in the Hague. Registered at the registry of the Arrondissementsrechtbank (District court) in The Hague. We will send you a copy upon request. Hydraulic Plate Compactors • KHP Series Special features Flow-block Plate compactors require a certain operating pressure and oil flow. The hydraulic installation (mounted on the basic machine) that supplies oil to the plate compactor, has to be adjusted to the plate compactor. This in unpractical if you want to connect the plate compactor to different types of diggers. You would then have to adjust the hydraulic installation of your diggers to the plate compactor every time. The solution: a pressure-compensated three-way flow regulator with pressure limiting valve (flow block). This flow block ensures that the plate compactor always gets the right amount of oil, whatever the settings of the hydraulic installation on the basic machine. The device works optimally, you save adjustment costs and you prevent damage caused by overloads. Overflow valve The overflow valve is an additional safety device for the oil flow regulation. As soon as too much oil is being pressed into the engine and is not transported through the return hose, the oil is ejected trough the overflow valve. End the production process immediately in such a case. Maintenance General maintenance Preventive maintenance, including all regular services, prevents unnecessary failures and ensures the plate compactor is always operational. The maintenance exist of regular lubrication and inspection of the moving parts of the machine. Lubrication is essential, so follow all lubrication instructions meticulously. Clean all lubrication nipples, fill openings and drainage holes carefully so no dirt can enter the machine with the grease. Daily maintenance • check all seals for leakage (hydro-engine, steering block, carter, clamp etc.) • check hoses for leakage and damage • check the oil level in the carter • grease plunger of the clamp • check the condition of the clamp jaws • inspect all elastomeres in the pulling head • check electrical remote control cable to the hammer type vibrator • check link between plate compactor and digger • check whether all bolts are tight and locked • check chain for wear, especially in the clamp house, change chain in case of wear! Prices, transactions and deliveries according to the delivery conditions of the Vereniging voor Fabrikanten van en Handelaren in Bouwmachines, Magazijn-inrichtingen, Wegenbouwmachines en Transportmiddelen B.M.W.T., residing in the Hague. Registered at the registry of the Arrondissementsrechtbank (District court) in The Hague. We will send you a copy upon request. Hydraulic Plate Compactors • KHP Series Technical specifications Refer to the tables below for the technical specifications of the KHP models. TYPE Oil flow R.P.M. MIN MAX. Operating pressure MIN MAX. Weight MAX. Vibrating power MAX. L/Min L/Min Bar Bar R.P.M. kN Mach. weight Height Width MIN MAX. Kg. Tons Tons mm. mm. KHP 2 15 25 100 140 1500 20 99 1,5 2,5 300 420 KHP 6 25 35 100 140 1600 30 185 2 7 365 530 KHP 12 50 60 100 140 1700 45 425 6 11 630 560 KHP 25R 95 115 100 140 2100 70 768 12 22 730 660 KHP 30R 95 120 100 140 2200 91 850 15 22 720 760 KHP 50R 170 190 100 140 2400 130 1100 22 45 1400 924 KHP 300 70 85 250 300 2750 250 800 25 35 1000 600 KHP 450 100 130 250 300 2460 300 860 25 45 1000 540 Dam wall clamps TYPE Clamping power Operational pressure Weight MAX(kN) MIN(Bar) MAX(Bar) kg D-35 TU 350 160 350 165 D-50 TU 500 160 250 250 Prices, transactions and deliveries according to the delivery conditions of the Vereniging voor Fabrikanten van en Handelaren in Bouwmachines, Magazijn-inrichtingen, Wegenbouwmachines en Transportmiddelen B.M.W.T., residing in the Hague. Registered at the registry of the Arrondissementsrechtbank (District court) in The Hague. We will send you a copy upon request.
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