www.superdrill.co.kr KOREA TECHNICAL CENTER Drill EDM specialist KTC 427-35, Songnae-dong, Sosa-Ku, Buchon city, Kyunggi-do, 422-040, R.O. KOREA TEL : +82-32-665-4141(Rep.) FAX : +82-32-665-4149 E-mail : [email protected] Homepage : www.superdrill.co.kr Printed in Mar. 2014 NC Super Drill Machine 435 EDM Specialist KTC Application Field Press Mold Specification Specification EDB-435 Machine CNC Max. work-piece size (W×D×H) 720×580×285(mm) 28.35″×22.83″×11.22″ X, Y table stroke 400×350(mm) 15.75″×13.18″ Z axis stroke 250mm 9.84″ W axis stroke (electrode travel distance) 270mm 10.63″ Usable electrode diameter 0.08~4.00(mm) 0.0031″~0.1575″ Usable electrode length 200mm~400mm 7.87″ / 15.75″ Outside dimension 750×900×1,810(mm) 29.53″×35.43″×71.26″ Loading Weight Semiconductor mold Automobile 350 kg Power Supply Unit Features •터치 스크린 Touch screen(15″) / Microsoft Windows •전극소모 자동보정장치 Automatic Compensation of Electrode Wear •자동 가공조건 설정장치 Automatic Setting Up for Drilling Conditions •가공화면 Machining Process Monitoring •대화식 프로그램 Interactive Programming Function •실시간 공구 경로 Real-Time Tool Path Display •패턴프로그램 Pattern Programming Function •프로그램 관리 Program Management www.superdrill.co.kr 02 Max. power input 4 KVA Input voltage AC 3 phase 200 / 220V, 50~60Hz Mas.Machining current 40 A Start Holes Dielectric Fluid Unit •실시간 자기 진단기능 Real-Time Self-Diagnosis •Simulation Function / Dry Run •Automatic Operation : Network (LAN) / Memory / DNC / MDI / USB •Backlash Compensation •Stored Pitch Error Compensation •Soft Start Function •Blind Hole •Create NC code from Auto CAD file (DWG / DXF) Dielectric Fluid Water / Graphite / EDM OIL Fluid capacity 60 liters Fluid capacity (Optional) 100 / 150 / 300 liters Deionize system Option Watch case CNC control Unit Input System USB / LAN / MDI Display 15″ LCD Touch screen Positioning command system Incremental / Absolute Min. Input increment 0.001 mm OS Microsoft Windows Hex Nut 03 KOREA TECHNICAL CENTER CNC Super Drill Machine 435F EDM Specialist KTC Automatic Electrode Changer 보조가이드 PATENT Specification (Assist guide) Specification EDB-435F Machine CNC with AEC Automatic Electrode Changer Standard Max. work-piece size (W×D×H) 720×580×285(mm) 28.35″×22.83″×11.22″ X, Y table stroke 400×350(mm) 15.75″×13.18″ Z axis stroke 250mm 9.84″ W axis stroke (electrode travel distance) 270mm 10.63″ Usable electrode diameter 0.08~4.00(mm) 0.0031″~0.1575″ Usable electrode length 300mm/400mm 11.81″ / 15.75″ Outside dimension 750×900×1,810(mm) 29.53″×35.43″×71.26″ Loading Weight PATENT 자동전극 교환장치 (Automatic electrode changer) 350 kg Power Supply Unit Features •전극 자동 교환장치 Automatic Electrode Changer (Ø0.30mm~Ø4.00mm) •터치 스크린 Touch screen(15″) / Microsoft Windows •전극소모 자동보정장치 Automatic Compensation of Electrode Wear •자동 가공조건 설정장치 Automatic Setting Up for Drilling Conditions •스핀들 속도 가변장치 Variable Speed of Spindle •가공화면 Machining Process Monitoring •대화식 프로그램 Interactive Programming Function •실시간 자기 진단기능 Real-Time Tool Path Display •패턴프로그램 Pattern Programming Function www.superdrill.co.kr 04 •프로그램 관리 Program Management •실시간 자기 진단기능 Real-Time Self-Diagnosis •Simulation Function / Dry Run •Automatic Operation : Network (LAN) / Memory / DNC / MDI / USB •Backlash Compensation •Stored Pitch Error Compensation •Soft Start Function •Blind Hole •Create NC code from Auto CAD file (DWG / DXF) •보조 슬라이드 가이드 Auto Assist Guide Max. power input 4 KVA Input voltage AC 3 phase 200 / 220V, 50~60Hz Mas.Machining current 40 A 안전방전 시스템 PATENT (EDM Safety system) Dielectric Fluid Unit Dielectric Fluid Water / Graphite / EDM OIL Fluid capacity 100 liters Fluid capacity (Optional) 150 / 300 liters Deionize system Standard CNC control Unit Input System USB / LAN / MDI Display 15″ LCD Touch screen Positioning command system Incremental / Absolute Min. Input increment 0.001 mm OS Microsoft Windows 이온수지 탱크 시스템 (Filtration system) 05 KOREA TECHNICAL CENTER CNC Super Drill Machine 840F EDM Specialist KTC Automatic Electrode Changer 보조가이드 PATENT Specification (Assist guide) Specification EDB-840F Machine CNC with AEC Automatic Electrode Changer Standard Max. work-piece size (W×D×H) 1,400×730×270(mm) 55.15″×28.74″×10.63″ X, Y table stroke 800×400(mm) 31.50″×15.75″ Z axis stroke 250mm 9.84″ W axis stroke (electrode travel distance) 270mm 10.63″ Usable electrode diameter 0.08~4.00(mm) 0.0031″~0.1575″ Usable electrode length 300mm/400mm 11.81″ / 15.75″ Outside dimension 1,200×1,850×2,000(mm) / 42.24″×72.83″×78.74″ Loading Weight PATENT 자동전극 교환장치 (Automatic electrode changer) 500 kg Power Supply Unit Features •전극 자동 교환장치 Automatic Electrode Changer (Ø0.30mm~Ø4.00mm) •터치 스크린 Touch screen(15″) Microsoft Windows •전극소모 자동보정장치 Automatic Compensation of Electrode Wear •자동 가공조건 설정장치 Automatic Setting Up for Drilling Conditions •스핀들 속도 가변장치 Variable Speed of Spindle •가공화면 Machining Process Monitoring •대화식 프로그램 Interactive Programming Function •실시간 자기 진단기능 Real-Time Tool Path Display •패턴프로그램 Pattern Programming Function www.superdrill.co.kr 06 •프로그램 관리 Program Management •실시간 자기 진단기능 Real-Time Self-Diagnosis •Simulation Function / Dry Run •Automatic Operation : Network (LAN) / Memory / DNC / MDI / USB •Backlash Compensation •Stored Pitch Error Compensation •Soft Start Function •Blind Hole •Create NC code from Auto CAD file (DWG / DXF) •보조 슬라이드 가이드 Auto Assist Guide Max. power input 4 KVA Input voltage AC 3 phase 200 / 220V, 50~60Hz Mas.Machining current 40 A 안전방전 시스템 PATENT (EDM Safety system) Dielectric Fluid Unit Dielectric Fluid Water / Graphite / EDM OIL Fluid capacity 100 liters Fluid capacity (Optional) 150 / 300 liters Deionize system Standard CNC control Unit Input System USB / LAN / MDI Display 15″ LCD Touch screen Positioning command system Incremental / Absolute Min. Input increment 0.001 mm OS Microsoft Windows 이온수지 탱크 시스템 (Filtration system) 07 KOREA TECHNICAL CENTER 1M The new super drill, compact and simple to use, offers outstanding cost effectiveness. Based on our extensive experience in clectrical discharge machines, the SD-1M is specially designed for fast, accurate small and deep hole drilling in virtually all sizes of hard materials. Small Hole Drilling EDM Features Application Field Specification •High drilling performance through any conductive material in cluding tungsten carbide, hardened steel, iron, copper and brass. 다양한 전도성 공작물의 고성능 가공 보장. •The SD-1M opens small holes using hollow copper electrode diameter from Ø0.08mm to 4.0mm a high speed. (Maximum machining rate of 100mm/min.) Ø0.08~0.4mm 고성능 미세 홀 가공 (최고 100mm/min 의 가공성) Press Mold Semiconductor mold Automobile Start Holes •With extremely low electrode wear(5~20%) in low wear machining, SD-1M delivers overwhelming cost effectiveness when compared to similar machines. 최소의 전극소모(5~20%) 기능으로 최고의 비용효율 제공. •0.00004˝(0.001mm) DRO resolution (Option). 0.00004˝(0.001mm) DRO 해상도 (옵션) •Versatile, swiveling and swing head can easily open angled holes on flat, spherical and curved surfaces. It also works on work piece that is too large to be clamped on the worktable. 스위블 스윙헤드를 이용한 평면 공작물 각도홀, 구, 곡선 면의 홀 가공 및 대형 공작물 가공가능. Watch case •The SD-1M provides an EDM machining operation with EDM oil, graphite solution and tap water etc. as dielectric fluids. EDM오일, 그라파이트 솔루션, 수돗물 등 다양한 가공액 을 사용한 가공 가능. •Inch/metric conversion. Inch/mm 전환 가능. •M-function M-펑션 •NEW - Electrode retraction value set function. Electrode change positioning function. NEW - 전극 후퇴 값 설정기능 / 전극 교환위치 자동 복 구 기능 •Auto drill depth value compensation. 자동 가공 깊이 보상 기능 Ⅰ Swinging Head Ⅱ Tilting Head Small Hole Drilling EDM Ø0.08 ~ Ø4.00mm www.superdrill.co.kr 08 MACHINE 665mm×435mm×250mm (26″×17″×9.8″) 360mm×260mm (14″×10″) 250mm(9.8″) Z axis stroke [option : 350mm(13.8″)] Electrode guide travel 270mm(10.6″) distance [option : 370mm(14.6″)] Z axis rotation angle 180degree 200mm(7.87″) Z axis cross travel distance [option : 300mm(11.8″)] ±90degree Z axis slant Usable electrode diameter 0.08mm ~ 4.00mm 200 ~ 350mm Usable electrode length (option : 400~450mm) Z axis increment 0.01mm 805mm×770mm×1982mm Outside dimension(W×D×H) (31.7″×30.3″×78″) Max. workpiece size (W×D×H) X, Y table stroke Hex Nut POWER SUPPLY UNIT Max. power input 4KVA AC 3phase 200 ~ 220V, Input voltage 50 ~ 60Hz Max. Machining current 40A DIELECTRIC FLUID SUPPLY UNIT Dielectric fluid Distilled water or PARA-1B Fluid capacity 60 Liters Overall Dimension STANDARD ACCESSORIES Electrode guide 0.50mm / 1.00mm each 1pc 0.50mm/ Pipe electrode (Copper) 1.00mm×300mm×20pcs Tool box 1 set Instruction manual 1 vol OPTIONAL ACCESSORIES Electrode guide 0.10 ~ 4.00mm (in 0.10mm step) Electrode pipe 0.10 ~ 4.00mm (in 0.10mm step) Special dielectric fluid SPW, Drillvit, Certrex 1015 OPTIONAL TOOLING X, Y table readout (1/1000mm) 350mm×250mm (13.8″×9.8″) Angle Display unit (Mutoh) 5 / 100 degree *Specifications are subject to change without prior notice due to continual research and development. 09 KOREA TECHNICAL CENTER CNC Super Drill Economic 1 EDM Specialist KTC Application Field Specification Press Mold Semiconductor mold Automobile Start Holes Features •터치 스크린 Touch screen(15”) •마이크로소프트 윈도우 Microsoft Windows •대화식 프로그램 Interactive programming function •실시간 공구 경로 Real-time tool path display •패턴프로그램 Pattern programming function •프로그램 관리 Program management •실시간 자기진단 기능 Real-time self-diagnosis •시물레이션 기능/ 드라이런 Simulation function/ Dry run •백래쉬 보상 Backlash compensation •피치에러 보상 Stored pitch error compensation •오토캐드 파일 변환 Create NC code from Auto CAD file (DWG/DXF) Watch case Overall Dimension Hex Nut MACHINE Max. workpiece size 620mm×435mm×250mm (W×D×H) (24″×19″×9.8″) X, Y table stroke 350mm×250mm (13.7″×9.8″) Z axis stroke 260mm(10.2″) Electrode guide travel 270mm(10.6″) distance Usable electrode diameter 0.08mm ~ 4.00mm 200 ~ 350mm Usable electrode length (option : 400~450mm) Z axis increment 0.01mm Outside dimension 805mm×840mm×1900mm (W×D×H) (31.7″×33″×74.8″) POWER SUPPLY UNIT Max. power input 4KVA AC 3phase 200 ~ 220V, Input voltage 50 ~ 60Hz Max. Machining current 40A DIELECTRIC FLUID SUPPLY UNIT Dielectric fluid Distilled water or PARA-1B Fluid capacity 60 Liters STANDARD ACCESSORIES Electrode guide 0.50mm / 1.00mm each 1pc 0.50mm/ Pipe electrode (Copper) 1.00mm×300mm×20pcs Tool box 1 set Instruction manual 1 vol OPTIONAL ACCESSORIES Electrode guide 0.10 ~ 4.00mm (in 0.10mm step) Electrode pipe 0.10 ~ 4.00mm (in 0.10mm step) Special dielectric fluid SPW, Drillvit, Certrex 1015 CNC CONTROL UNIT Input System USB Display 15″ LCD Touch screen Positioning command Incremental / Absolute system Min. Input increment 0.001 mm OS Microsoft Windows *Specifications are subject to change without prior notice due to continual research and development. www.superdrill.co.kr 10 11 KOREA TECHNICAL CENTER
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