Andritz Power Plant Service

ANDRITZ power plant services
Hightech solutions are often based on simple ideas.
April 2014
www.andritz.com/aee
ANDRITZ Energy & Environment GmbH
Contents
 ANDRITZ GROUP
 ANDRITZ PULP & PAPER
 ANDRITZ Energy & Environment GmbH
 Products
 Recent references
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ANDRITZ power plant services presentation
The ANDRITZ-GROUP
Overview
Company
 ANDRITZ AG, Graz, Austria (Group headquarters)
 More than 220 production and service sites worldwide
 Employees: approx. 23,700 worldwide as of year-end 2013
Key financial figures 2013
Order intake: 5,611 MEUR*
Net income: 53 MEUR
Sales: 5,711 MEUR
Equity ratio (as of year-end 2013): approx. 17%
* MEUR = million euro
Products and services
Plants and services for hydropower stations, the pulp and paper industry, the metalworking and steel
industries, and the solid/liquid separation in the municipal and industrial sectors
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ANDRITZ power plant services presentation
Company profile
A world market leader in most business areas
HYDRO
PULP & PAPER
METALS
SEPARATION
Electromechanical
equipment for hydropower plants (turbines
and generators); pumps
(e.g. for water transport
and irrigation); turbogenerators for thermal
power stations
Systems and equipment
for production of pulp,
paper, tissue, and board;
energy boilers; production equipment for biofuel (2nd generation),
nonwovens, and plastic
films
Presses for metalforming; systems for
production and processing of stainless steel,
carbon steel, and nonferrous metal strip;
industrial furnace
plants
Equipment for solid/
liquid separation for
municipalities and
various industries;
systems and equipment
for production of animal
feed and biomass
pellets
35-40%*
25-30%*
25%*
10%*
* Average share of ANDRITZ GROUP’s total order intake
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ANDRITZ power plant services presentation
Strengthening of the market position
Growth through organic expansion and acquisitions
Recent acquisitions by business area
HYDRO
2006 VA TECH HYDRO
2007 Tigép
2008 GE Hydro business
2008 GEHI (JV)
2010 Precision Machine
2010 Hammerfest Strøm (59%)
2010 Ritz
2011 Hemicycle Controls
PULP & PAPER
1990 Sprout-Bauer
1992 Durametal
1994 Kone Wood
1998 Kvaerner Hymac
1999 Winberg
2000 Ahlstrom Machinery
2000 Lamb Baling Line
2000 Voith Andritz Tissue LLC (JV)
2002 ABB Drying
2003 IDEAS Simulation
2003 Acutest Oy
2003 Fiedler
2004 EMS (JV)
2005 Cybermetrics
2005 Universal Dynamics Group
2006 Küsters
2006 Carbona
2006 Pilão
2007 Bachofen + Meier
2007 Sindus
2008 Kufferath
2009 Rollteck
2010 Rieter Perfojet
2010 DMT/Biax
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2011
2011
2011
2011
2012
2013
AE&E Austria
Iggesund Tools
Tristar Industries
Asselin-Thibeau
AES
MeWa
Compound Annual Growth Rate (CAGR) of
Group sales 2004-2013: +16% p. a.
(thereof approx. half organic growth)
METALS
1997 Sundwig
1998 Thermtec
2000 Kohler
2002 SELAS SAS Furnace Div.
2004 Kaiser
2005 Lynson
2008 Maerz
2012 Bricmont
2012 Soutec
2013 Schuler (> 95%)
2013 FBB Engineering
SEPARATION
1992 TCW Engineering
1995 Jesma-Matador
1996 Guinard
2000 UMT
2002 3SYS
2004 Bird Machine
2004 NETZSCH Filtration
2004 Fluid Bed Systems
2005 Lenser Filtration
2006 CONTEC Decanter
2009 Delkor Capital Equipment
2009 Frautech
2010 KMPT
2012 Gouda
2013 Shende Machinery (80%)
ANDRITZ power plant services presentation
Sales of the ANDRITZ-Group (MEUR)
Key figures 2013 at a glance
Unit
2013
2012*
+/-
Order intake
MEUR
5,611.0
4,924.4
+13.9%
Order backlog (as of end of period)
MEUR
7,388.5
6,614.8
+11.7%
Sales
MEUR
5,710.8
5,176.9
+10.3%
EBITDA
MEUR
255.2
418.6
-39.0%
EBITA
MEUR
164.1
357.8
-54.1%
EBIT
MEUR
89.8
334.5
-73.2%
EBT
MEUR
80.3
330.4
-75.7%
Financial result
MEUR
-9.5
-4.1
-131.7%
Net income (including non-controlling interests)
MEUR
53.2
241.3
-78.0%
Cash flow from operating activities
MEUR
93.7
346.5
-73.0%
Capital expenditure
MEUR
111.4
109.1
+2.1%
Net liquidity
MEUR
893.1
1,285.7
-30.5%
EBITDA margin
%
4.5
8.1
-
EBITA margin
%
2.9
6.9
-
EBIT margin
%
1.6
6.5
-
-
23,713
17,865
+32.7%
Employees (as of end of period; without apprentices)
* Adjusted. The Schuler Group was consolidated into the consolidated financial statements of the ANDRITZ GROUP as of March 1, 2013; no pro forma
figures are available for the reference period of last year.
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ANDRITZ power plant services presentation
Full-line technologies and services
ANDRITZ Energy & Environment is part of PULP & PAPER
 Steam Generators and Plants, Fluidized bed boilers
(PowerFluid/CFB, EcoFluid/BFB, Residue-fired FB
boilers), SulfitePower, Sodex, PowerBlast
 Gasification applications for lime kilns, co-firing and liquid
transportation fuels production
POWER
 Wet flue gas cleaning/Limestone-FGD, Dry flue gas
cleaning TurboSorp / Turbo-CDS, DeNOx
systems/Selective Catalytic Reduction (SCR), Multi-stage
flue gas cleaning systems
 Service & Modernization, Research and Development
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ANDRITZ power plant services presentation
ANDRITZ Energy & Environment‘s history
More than 150 years of experience
1853
1854
1900
1991/1992
1999
2002/2010
2011
SimmeringGraz-Pauker
Foundation of a
coppersmith’s
shop by Josef
Pauker
Waagner-Biro:
In 1854, Rudolf
Philipp
Waagner opens
an ironmongery
business. In the
same year,
Anton Biró
founds a
building
locksmith’s
shop
Aktiengesellschaft
R. Ph.
Waagner
Austrian Energy &
Environment SGP
/ Waagner Biro
GmbH
AE
Energietechnik
GmbH
AE&E Austria
GmbH & Co
KG*
ANDRITZ Energy
& Environment
GmbH
VA-TECH Group
Babcock Borsig
Gruppe
A-TEC Group**
*– Name since 2008
** founded as ATB Beteiligungs GmbH in 2001, renamed to A-TEC Industries AG in 2004
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ANDRITZ power plant services presentation
ANDRITZ GROUP
ANDRITZ Energy & Environment GmbH
ANDRITZ power plant services
Products
Field service & consultancies
HP TU
LP TU
Spare & wear
parts
Rebuild
& upgrades
GEN
DRUM
SH2
CON
SH1
HOT
CYCLONE
RH1
DEARATOR
CARBON DIOXIDE
CAPTURE AND STORAGE
(CCS)
LP FH2
EVAP
ECO
CO2, H2O
TURBO
FURNACE
SH3 RH3 RH2
CO2
COMPRESSOR
HP FH
FUEL
FEEDER
EVAP
FBCH
O2 H
CO2
LP FH1
FLUE GAS
CONDENSER
REZI
FAN
WATER
N2
O2
O2
LZA
HE2
LZA
HE1
AIR
AIR SEPARATION UNIT
 Inspection
 Maintenance
 Annual outage and
scheduled
maintenance
 Long term service
agreement (LTSA)
 Plant operation
 Measurement +
analysis
 Plant condition
assessment
 Online monitoring
 Training
 Service product
development
 Life time calculation
 Performance improvement
 Retrofit
 Plant upgrades
 Firing system upgrades
 Life time extension
 Plant behaviour
 Emission reduction
 Co-firing of biomass
 Replacement 1:1
 Spare parts
 Wear parts
Service operates for all technologies/products from capital divisions:
STEAM GENERATORS AND PLANTS & AIR POLLUTION CONTROL
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ANDRITZ power plant services presentation
Field service & consultancies
and spare & wear parts
 Pre annual outage inspection services
Inspection of boilers and related components during a
pre annual outage inspection with detailed metallurgical
analysis of associated components, developing annual
outage S.O.W.
 Annual outage and planned maintenance services
Pre outage maintenance strategy developed in
combination with pre inspection report and our
maintenance methodology provides customer with a
optimized maintenance scenario solution.
 Spare parts supply & scheduling
Supply and warranty for the complete exchange of
replacement parts and logistical support to develop
minimum strategic stock levels
 Long Term Service Agreements (LTSA)
Permanent on site full service provision of all skill sets
and equipment required for total maintenance support.
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ANDRITZ power plant services presentation
Field service & consultancies
Case studies
HP TU
LP TU
GEN
DRUM
SH2
CON
SH1
HOT
CYCLONE
RH1
DEARATOR
CARBON DIOXIDE
CAPTURE AND STORAGE
(CCS)
LP FH2
EVAP
ECO
CO2, H2O
TURBO
FURNACE
SH3 RH3 RH2
CO2
COMPRESSOR
HP FH
FUEL
FEEDER
ANDRITZ power plant service provides individual analytical
expertise for all engineering and operational disciplines of
power plants, including wet flue gas desulphurization plants.
EVAP
FBCH
O2 H
CO2
LP FH1
FLUE GAS
CONDENSER
REZI
FAN
WATER
N2
O2
O2
LZA
HE2
LZA
HE1
AIR
AIR SEPARATION UNIT
Examples of which are the adaptation of a lignite coal fired
CFB boiler to successfully permit the co-firing of biomass,
also the optimization of the installed spraying layers of an
existing flue gas scrubber.
Initial steps begin with a detailed investigation of the existing
plant, from which the process parameters will be
recalculated with state of the art performance analysis tools.
The installation of online monitoring equipment provides
data in support of the investigation. The goal being to close
all balances to calculate a representative problem analysis.
Subsequent test runs in conjunction with the client display
the performance to the plant and render the provision of a
sustainable solution.
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ANDRITZ power plant services presentation
Field service & consultancies
CFD – Computational Fluid Dynamics
A CFD simulation provides a localized and time resolved
representation of the flow or exchange procedures in
single and multiple-phase processes.
Pollutant concentrations and energy densities in apparatus
can be locally determined in space and time.
The precisely detailed images of physical and chemical
occurrences in plants obtained with CFD help us to
provide our customers with individual, optimized solutions.
CFD Analyses
 Flow optimization of all kinds of ducts
 Wet flue gas desulphurization optimization
 Flow optimization of burners
 Combustion analyses of solid, liquid and gaseous fuels
 NOx reduction in all kinds of boilers
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ANDRITZ power plant services presentation
Field service & consultancies
Measurement services
 Measurement of gaseous and particulate emissions
 Grid measurements in air- and flue gas ducts
 Continuous logging and analysis of operational data
 Balance of plant analysis and efficiency calculations
 Installation and operation of test rigs
 Temperature, pressure, velocity, mass flow and sound
level measurements
 Aerosol and dust measurements
 Electric power and current measurements
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ANDRITZ power plant services presentation
Field service & consultancies
Chemical laboratory
Analytical Chemistry
 Fuel analysis
 Rheological examinations of oils and products of the pulp technology
 Analysis of specimens taken from the water and steam cycle of boiler
plants
 Examinations of deposits and corrosion products on the flue gas and the
water side
 Combustion tests with special fuels and biomass
Environmental Analyses
 Analysis of process and waste waters
 Waste and landfill sampling
 Sewage sludge’s / compost
 Solid, liquid, and gaseous combustion products
 Reactivity tests of materials used in flue gas cleaning plants
Residues
 Analysis of flue gas cleaning products
 Determination of the concentrations of main, auxiliary, and trace
elements in dusts, ashes, slag’s, sediments, and residues
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ANDRITZ power plant services presentation
Field service & consultancies
Expert reports on damages and condition assessments
On thermally stressed components in power plants the
determination of the residual service life and condition
assessments comprising of







Inspection and walkdown of the complete boiler plant
installation
Elaboration of examination programs
Destructive and non-destructive examination of materials
in all processes
On site replica technology on the site and subsequent
metallographic evaluation
Assessment of the residual service life
Fatigue calculation
Reporting and elaboration of expert reports
These are performed by ANDRITZ in close
cooperation with the plant operator leading to the
development of individual proposals aimed at
increasing the service life and measures needed to
improve the overall plant situation.
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ANDRITZ power plant services presentation
Rebuild & upgrades
 Fuel conversions fossil - biomass
Co-firing or conversion conventional fossil fuels to alternative
fuels, biomass and novel fuels etc.
 Firing system upgrades
Upgrade/conversion of vintage firing technology with technology
conversant with current efficiency, stability and reliability
demands
 Emission reduction/compliance studies
Plant environmental review, emission control analysis and
expert council on compliance requirements to the current and
future environmental legislation
 Boiler CFD modelling
Full suite of CFD technologies to assist and support process
deliverables needed for the above modernization services
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ANDRITZ power plant services presentation
ANDRITZ steam generators and plants
Products
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EcoFluid
PowerFluid
SulfitePower
Sodex
PowerBlast
biomass / multifuel
biomass / multifuel
RDF, coal
sulphite liquor
sodium liquor
chemical recovery
blast furnace-,
coke oven-,
converter gas
5 – 450 tphr
5 – 350 MWf
5 – 100 MWel
50 – 500 tphr
50 – 500 MWf
20 – 200 MWel
300 tphr
90 tphr
200 – 600 tphr
150 – 500 MWf
50 – 250 MWel
ANDRITZ power plant services presentation
ANDRITZ steam generators and plants
Additional products
(references as OEM, but not in actual portfolio)
Oil/gas boilers
•
•
•
•
•
•
different gas/oil fired boiler types
Utilities and industrial application
Bottom supported, up to 200 tphr
Minimum refractory
Tailor made design
Capacity up to 600 tphr
HRSG
•
•
•
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different types (vertical or horizontal)
Up tp triple-pressure reheat
Highest efficiency
ANDRITZ power plant services presentation
ANDRITZ steam generators and plants
>200 references worldwide - since 1980
VÄRTAVERKET
BOLLNÄS
YUNUS EMRE
MAXAU
467 tph / 143 barg / 562 °C
39 tph / 39 barg / 420 °C
2x440/414 tph / 138/36 barg / 543/543 °C
198 tph / 94 barg / 520 °C
HONG KONG
EISENHÜTTENSTADT
AMAKHULU
VA STAHL
4 x 31,5 tph / 43 barg / 383 °C
176 tph / 69 barg / 470 °C
270 tph / 85 barg / 490 °C
460/422 tph 143/35,5 barg 543/562 °C
Products
Market area
4%
4% 2%
37%
11%
Asia
EcoFluid
PowerFluid
Europe
SulfitePower &
SodEx
PowerBlast
North /
South
America
others
57%
85%
2008 - 2013
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ANDRITZ power plant services presentation
ANDRITZ air pollution control
Wide product range for removal of SOx, dust, Hg, heavy metals, NOx, ….
Wet method
POWER STATIONS
Wet limestone FGD
FGD plus
Mercury removal
Sea Water FGD
CO2 absorption
Wet FGC (calcium and
NaOH based)
INDUSTRY
incl. EfW and biomass Multistage scrubber
Combined systems
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Dry method
DeNOx
Dry Sorption
Turbo CDS / TurboSorp
Mercury removal
Dust removal
SCR (high dust
application)
SCR for combined cycle
power plants (CCPP)
Dry Sorption
TurboSorp
SCR (low dust / clean gas
application)
ANDRITZ power plant services presentation
ANDRITZ air pollution control
>200 references worldwide - since 1980
TURCENI
LEDVICE
TUSIMICE
LÜNEN
4 x 330 MW / 4 x 1,723,000 m3/h
660 MW / 2,517,789 m3/h
4 x 200 MW / 2 x 1,780,000 m3/h
800 MW / 1,965,000 m3/h
KARLSRUHE
MOERDIJK
NEURATH
WITZENHAUSEN
910 MW / 2,500,000 m3/h
132 t/h / 250,000 m3/h
2 x 1,100 / 2 x 4,850,000 m3/h
153 t/h / 220.000 m3/h
Products
Market Area
2004 - 2012
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ANDRITZ power plant services presentation
ANDRITZ power plant services
>400 references worldwide - since 1980
ATAKA / EGYPT
BERGKAMEN
VASILIKOS
OMV
LINZ - HDU
GOLBEY
NORSKE SKOG
ZWECKEL
SMALL CONTRACTS
Spare parts
Revisions
Studies
Measurement
Products
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Market Area
ANDRITZ power plant services presentation
Contacts
ANDRITZ Energy & Environment GmbH
Martin Pogoreutz, Dr. techn.
Vice President
Service & Technical Shared Service
Waagner-Biro-Platz 1, 8074 Raaba/Graz, Austria
phone: +43 / 316 / 501 - 226
email: [email protected]
Nicholas Merriman
Director of Sales
Service
Waagner-Biro-Platz 1, 8074 Raaba/Graz, Austria
phone: +43 / 316 / 501 - 2810
email: [email protected]
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ANDRITZ power plant services presentation
ANDRITZ Energy & Environment GmbH
Waagner-Biro-Platz 1
8074 Raaba, Austria
Phone: +43 (316) 501 0
Fax: +43 (316) 501 482
[email protected]
www.andritz.com/aee
www.andritz.com/aee
Legal Disclaimer
All data, information, statements, photographs, and graphic illustrations contained in this presentation are
without any obligation to the publisher and raise no liabilities to ANDRITZ AG or any affiliated companies, nor
shall the contents in this presentation form part of any sales contracts, which may be concluded between
ANDRITZ GROUP companies and purchasers of equipment and/or systems referred to herein.
© ANDRITZ AG 2012. All rights reserved. No part of this copyrighted work may be reproduced, modified or
distributed in any form or by any means, or stored in any database or retrieval system, without the prior written
permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the
relevant copyright laws.
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