MATERIAL PRESSURE TANKS IN MODULAR DESIGN Stainless steel pressure tanks in modular design These tanks are engineered following a modular design that eases attaching a variety of optional accessories such as agitators, fill level probes and cover lifts. This makes for flexibility when accommodating your specific production requirements. This concept has been implemented for tank models MDG 1, MDG 3, MDG 8, MDG 22 and MDG 45. 5 2 1 Mounting port for fill level sensor 3 1 We can supply exactly the right measurement equipment, matching the tank size and your specifications. 4 2 Fill stopper and funnel The funnel, made of aluminum, makes it possible to fill the tank without having to open the cover (MDG 22 and MDG 45). 6 3 Mounting port for agitator WALTHER PILOT offers hand-operated, pneumatic and electrically driven agitators. 4 Compressed air inlet fittings Material: steel Stainless 01 alloy 1.43 The tanks are delivered with standard inlet fittings for the compressed air supply, incorporating a safety valve. Over and above that, you can purchase fittings with a second (or even a third) regulator. Additional using units can be connected here. Precision pressure regulators are also available on request. 8 5 Material tapping point (upper) 7 The ball valves and all the parts in contact with the material are built of stainless steel. We can also supply distributor fittings to accept two or three ball valves. MDG 45 shown 6 Cover attachment with quick-release fasteners Available on request. Otherwise, wing screws (MDG 1, 2, 3) or star grips are standard equipment for the tanks. 7 Swivel and braking castors (five) These castors can be ordered for the MDG 22 and MDG 45 tanks. 8 Material tapping point (lower) Installation port for lower material tapping ball valve or distribution system. Pneumatic cover lift For MDG 22 and MDG 45. Adding these accessories is recommended especially when agitators or fill level probes are mounted on the cover. Tank model Volume, max. Interior pres- Potential agitators sure, max. MDG 1 1.1 liters 3 bar MDG 3 2.5 liters 3 bar Pneumatic agitator MDG 8 6.4 liters 4 bar Pneumatic, electrical or manual agitator MDG 22 19.5 liters 6 bar Pneumatic, electrical or manual agitator MDG 45 42.5 liters 6 bar Pneumatic, electrical or manual agitator Pneumatic agitator Tank options – A broad spectrum Pneumatic cover lift for the MDG 45. Lifting system comprises the control unit, lift cylinder, holding arm, base plate. Smaller tanks (MDG 1, 2, 3) may, as always, be fitted with wing screws. Upward of tank size MDG 4, star grips are used. Please notify us if you wish to use quick-release fasteners. Agitator options: Motors Model 46-200 Geared pneumatic agitator for small tanks Specifications: 0.16 kW, max. 400 rpm Rim-thruster agitator: 60 mm diam. Model 46-810 Standard, geared pneumatic actuator Specifications: approx. 0.36 kW, 200 rpm, max. 17 Nm Model 46-835 Pneumatic agitator with low energy consumption Specifications: approx. 0.12 kW, 30-300 rpm, 4 Nm Model 46-735 Pneumatic agitator with low energy consumption Specifications: approx. 0.5 kW, 30-300 rpm, 16 Nm Model 44-220 Standard, geared electrical agitator Specifications: approx. 0.12 kW, 60 rpm, max. 17 Nm. Other power levels on request. Agitator options: Impellers Pitched blade impeller Blade impeller (standard impeller) Blade and shaft made of stainless steel; agitator diameters to suit tank size and rotation speed. Cup-type impeller: PILOT Calix Agitator and shaft made of stainless steel; cup diameter depends on tank size; rotation speed greater than 100 rpm required. For MDG 45; agitator and shaft made of stainless steel. Other tank accessories Fill level measurement equipment 3 4 2 1 5 2 1 Sensor for (continuous) capacitive measurement of the fill level. Available in both the ATEX version and in a version not explosion-proofed. 2 Vibrating probe to detect minimum fill level. Long version for mounting on the cover. Available in both the ATEX version and in a version not protected against explosion. 3 Vibrating probe to detect minimum or maximum fill level. Short version which may also be mounted on the side. Available in both the ATEX version and in a version not explosion-proofed. 4 Vibrating probe to detect minimum or maximum fill level. Short version which may also be mounted on the side. No explosion protection. Matching electronic display units and assessment devices on request. 5 Inspection glasses (with and without illumination) Visual fill level indicators (not shown) Compressed air inlet fittings - Compressed air inlet fitting without regulator – with safety valve (not shown) - Compressed air inlet fitting with precision pressure regulator, safety valve, manometer and vent (not shown) - Compressed air inlet fitting with second regulator to connect a spray gun (as of MDG 12) - Compressed air inlet fitting with second and third regulators (as of MDG 12) (not shown) Material distributor and outlet valves for material tapping - Material distributor for connection of two material ball valves (stainless steel) - Material distributor for connection of three material ball valves (stainless steel) - Ball valve for material tapping, 3/8“ (stainless steel) - Ball valve for material tapping, 1/2“ (stainless steel) Insert sleeve for MDG tank series With internal grip strips Model Useful content, approx. Item number Stainless steel for MDG 8 4.9 liters V 43 000 80 003 for MDG 12 7.9 liters V 43 001 20 003 for MDG 22 14.6 liters V 43 002 20 003 for MDG 24 18 liters V 43 002 40 003 for MDG 45 31.8 liters V 43 004 50 003 Special tanks WALTHER PILOT manufactures single and double-walled pressure tanks, made of galvanized steel and stainless steel, to volumes of approx. 5,000 liters, based on our standard MDG series or according to your specifications. Our strengths -- Spray guns -- Materials tanks -- Agitator systems -- Material feed systems -- Multi-component mixing and metering systems -- Spray booths WALTHER Spritz- und Lackiersysteme GmbH Kärntner Str. 18-30, D-42327 Wuppertal, Germany, Phone: +49/202/787-0, E-Mail: [email protected], www.walther-pilot.de
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