A R S T E U G O L A T CA SP AR E P SPARE PARTS LIST AND EXPLOSION VIEW ZF 15 MIV (HBW 150 V) Cod. 310.01.0100 Plus d'informations sur : www.dbmoteurs.fr ZF 15 MIV (HBW 150 V) 1. Spare Parts List The indicated dimensions and standards are as such not enough for ordering parts. The spare parts list is referring to the following versions: versions 08; 09; 10; 11 HBW 150 V versions 001; 002; 003 ZF 15 MIV The spare parts list is only valid for the type and versions of transmission, as shown below. You will find the transmission type and version on your transmission name plate. If the type and version indicated differs from that printed in this Manual, the relative Spare Parts List should be ordered from ZF Marine Arco S.p.A. When ordering parts, please state: - transmission type - serial number - item no. part name, ident no. and quantity of parts required. 1.1 Preface Name Plate The name plate is mounted to the transmission Production date. Every year a new progressive letter is assigned Transmission ratio Shifting position «A» Transmission type Transmission part number P/N XXXXX R XXXXX A= B= 2 i i .13 . 22 Transmission serial number SER. N. ZF 15 MIV 2 MODEL Transmission ratio Shifting position «B» 3306 003 (001) Transmission version Plus d'informations sur : www.dbmoteurs.fr 48 2 199807 2 44 377 500113 2 388 4 2 407 11 2 407 10 22 3563 22 88673 2 3 6578 2 345480 22 8566 2 15869 2 2 15878 54715 54716 15875 401647 - 3306 304 016 3306 304 013 2 2 2 3306 304 0 1 2 2 3306 304 0 5 4 2 - 06474 06475 06476 06477 8540 8539 3306 304 0 6 2 4 0 80 2 3 6 57 344787 1 22 407 407 0 22 3306 304 014 0635 300 148 NEEDLE BEARING 3 5811 439197 439198 407 19 2 1 NEEDLE BEARING 3306 304 015 1 GEAR ZF 15 MIV - .99R «00 » Z =50 2 GEAR ZF 15 MIV - .7 R «003» Z =43 1 2 GEAR ZF 15 MIV - .13R «001» Z =45 2 3306 304 0 9 1 2 GEAR HBW 150 V - 1.8R «08» Z =4 - 304088 01187 515 4 2 3306 303 004 2 54730 1 3306 304 057 1 2 8870 22 2 3306 30 016 38 46877 2 3 22 22 2 2 2 2 455785 5099 2 44 373 2 2 104559 22 2 3306 30 015 HEX HEAD SCREW 2 106864 22 2 2 2 3306 30 014 SHIM 1.00 mm 2 500635 2 2 19506 2 2 2 2 2 3306 30 013 SHIM 0.50 mm 2 2 2 2 15870 2 2 2 2 2 2 2 2 3306 30 0 1 3306 30 01 SHIM 0.30 mm SPRING 3306 30 009 3306 30 011 SHIM 0. 0 mm THRUST RING 3306 30 008 2 2 22 22 2 22 22 2 1 SHIM 0.15 mm SPACER 2 2 2 2 2 1 3306 30 006 47 1 0635 370 050 2 46 SHIM 0.10 mm 1 45 INPUT SHAFT ZF 15 MIV - .99R «00 » Z1/Z3=19/ 44 INPUT SHAFT ZF 15 MIV - .7 R «003» Z1/Z3=18/ 2 44 INPUT SHAFT ZF 15 MIV - .13R «001» Z1/Z3= 4/ 2 44 0634 301 833 0635 501 597 1 INPUT SHAFT HBW 150 V - 1.8R «08» Z1/Z3= 7/ 2 44 TAPERED ROLLER BEARING SPACER 3306 301 015 0634 300 146 2 TAPERED ROLLER BEARING 44 37 2 SEAL RING 2 43 1 2 2 4 3306 303 007 3306 301 014 1 SHAFT SEAL, INPUT 2 41 GASKET (or LOCTITE 518) 2 40 GASKET 2 39 1 2 38 NEEDLE BEARING 2 38 3306 303 001 3307 303 00 2 38 1 2 37 0630 361 101 3306 303 006 2 36 0637 006 157 1 2 36 INTERMEDIATE GEAR 2 36 DISC 36 INTERMEDIATE SHAFT 2 34 1 2 3 15 0636 010 376 2 31 2 14 30 3306 301 013 HEX SCREW 2 9 2 1 2 8 3306 01 006 OIL DRAIN PLUG 2 2 7 2 1 DIPSTICK 2 6 3306 301 016 1 2 2 5 0636 301 041 1 2 22 2 2 4 3307 301 01 1 SEALING RING PLUG 3306 08 001 1 HEX NUT 3 3306 108 00 1 2 0 SHIFT ROD 3306 199 008 1 19 SHIFT FORK 0631 3 9 03 1 SHIFT COVER ASSEMBLY PLUG 2 ACTUATING CAM ASSEMBLY 18 3306 308 00 1 17 0634 50 009 1 16 DOWEL PIN 15 COVER 2 1 0636 103 04 1 11 0636 101 7 7 1 9 10 2 SHAFT SEAL RING 8 0636 015 99 1 SCREW (actuating lever) *** 7 3306 308 001 1 HEX HEAD SCREW (Actuating lever) ** 7 0630 30 090 947. 3.006.01 1 HEX HEAD SCREW * 7 3 6369 0636 015 89 1 ACTUATING LEVER 6 2 8 ACTUATING LEVER * 6 06450 3306 301 0 3 37 HEX SCREW 5 Old p/n 344768 3306 301 010 1 1 SPRING WASHER 4 COVER COVER ZF 15 MIV Part No 3306 01 004 3 1 HOUSING ASSY 1 2 Number per gearbox 2 Item Part name No ZF 15 MIV (HBW 150 V) 387391 2 2 * Production date (see name plate description pag. ) ** Up to s/n 56480 N *** From s/n 1153 P Plus d'informations sur : www.dbmoteurs.fr ZF 15 MIV (HBW 150 V) 91 2 2 2 500 54 195714 2 195715 195716 195717 2 407 33 106700 439603 06817 87401 187840 2 195 71 06798 407 35 2 2 22 2 2 2 2 2 388411 187841 - 80839 80840 80841 455785 344690 - 3306 304 05 2 SHIM .3 mm 3306 304 053 SHIM .4 mm 1 1 0634 306 07 3306 304 010 O-RING 0634 303 690 2 O-RING 2 3306 304 040 2 RING 3306 304 041 1 RING NUT 0631 501 18 2 1 KEY 3306 304 039 1 GEAR Z=33 0635 303 056 2 NEEDLE BEARING PLUG 4 1 1 1 2 2 0636 610 3 0636 301 039 4 STUD 3306 301 005 3304 301 016 0630 001 085 2 - 345469 345470 344673 344674 344675 344676 344677 344678 344679 344680 344681 34468 2 3306 304 051 SHIM . mm 3 7115 388410 105334 344670 195413 344644 105590 91618 686 0 2 3306 304 050 SHIM .1 mm WASHER (actuating lever) *** 407 30 2 2 3306 304 049 OIL NAME PLATE 3 6830 407 31 2 2 2 2 2 2 SHIM .0 mm NAME PLATE 407139 396330 338805 - 3874 8 2 90 Old p/n 2 2 2 3306 304 048 2 SHIM 1.9 mm 89 2 2 2 2 3306 304 047 2 SHIM 1.8 mm 88 3306 304 054 3306 304 046 2 SHIM 1.7 mm 2 87 0637 006 157 3306 304 045 2 SHIM 1.6 mm 86 0630 004 58 3306 304 044 2 SHIM 1.5 mm 2 85 0630 004 59 3306 304 043 2 SHIM 1.4 mm 84 0635 370 053 3306 304 04 83 2 2 2 2 2 2 SHIM 1.3 mm OUTPUT SHAFT 2 8 3306 303 005 3306 304 060 81 3306 304 018 3306 304 00 SHIM 1. mm 80 SHIM 1.1 mm 78 3306 304 0 4 3306 304 009 78 SPACER RING 78 78 3306 304 008 0635 501 936 2 78 1 TAPERED ROLLER BEARING 2 78 RING 2 78 1 2 78 1 2 78 3306 304 033 0630 004 60 1 78 3306 304 006 3306 304 007 1 SHIM 0.3 mm 2 78 1 SHIM 0.1 mm 2 78 1 TAPERED ROLLER BEARING 2 78 3 COTTER 2 78 3 INTERMEDIATE SHAFT Z6= 9 2 76 GEAR Z5=43 2 74 TORSION SPRING 73 3 GUIDE PIN NUT (Actuating lever) 2 7 3 SHIM 0.5 mm 2 7 PRESSURE SPRING 3306 304 0 3 71 1 3306 304 0 70 CHANGE SELECTOR 0635 460 015 68 1 67 GUIDE SLEEVE 66 6 2 65 2 BALL 64 3306 304 03 2 63 DISC CARRIER STOP PIN 2 6 3306 304 038 61 SHIM 0.7 mm 60 3306 304 037 59 SHIM 0.6 mm 58 3306 304 031 3306 304 036 57 SHIM 0.5 mm 2 56 3306 304 0 7 3306 304 035 55 3306 304 011 3306 304 034 SHIM 0.4 mm 54 8 SHIM 0.3 mm 53 8 53 9 INTERNAL CLUTCH DISC EXTERNAL CLUTCH DISC 2 5 ZF 15 MIV Part No 3306 304 030 4 51 RING HALF 50 DISC 2 49 Number per gearbox Item Part name No 167010 2 2 * Production date (see name plate description pag. ) ** Up to s/n 56480 N *** From s/n 1153 P Plus d'informations sur : www.dbmoteurs.fr ZF 15 MIV (HBW 150 V) ZF M SPARE PARTS KITS SEAL KITS ID/N 500429 P/N 3306 199 004 KIT ZF 15 MIV 2 2 2 2 2 2 1 2 1 1 2 2 ID/N 106864 3 6578 54715 54716 15875 401647 105590 91618 P/N 0634 50 009 3306 301 016 3306 301 014 3306 301 015 0634 301 833 0634 300 146 0634 306 07 0634 303 690 2 Q.TY 1 2 PART NAME Sealing ring Sealing ring Gasket Gasket Sealing ring Sealing ring O-Ring O-Ring POSITION Shift cover Drain plug/oil dipstick Cover Shifting cover Input shaft Output shaft Output shaft Output shaft P/N 3306 199 005 ID/N 500439 POSITION Shift cover Drain plug/oil dipstick Cover Shifting cover Input shaft Output shaft Output shaft Output shaft Bearing/gear Clutch pack Clutch pack Disc carrier Intermediate shaft Clutch pack Clutch pack Clutch pack Input + intermediate shaft Input + intermediate shaft Input + intermediate shaft 2 2 2 2 2 2 2 22 2 2 2 2 2 2 2 2 2 2 2 8 8 3 2 2 2 2 2 2 2 1 2 2 2 1 1 2 ID/N 106864 3 6578 54715 54716 15875 401647 105590 91618 344787 407 31 407 30 06798 187841 500 54 195714 195715 06474 06475 06477 P/N 0634 50 009 3306 301 016 3306 301 014 3306 301 015 0634 301 833 0634 300 146 0634 306 07 0634 303 690 3306 304 0 9 3306 304 0 7 3306 304 031 3306 304 0 4 3306 304 007 3306 304 034 3306 304 035 3306 304 036 3306 30 011 3306 30 01 3306 30 014 Q.TY 1 2 PART NAME Sealing ring Sealing ring Gasket Gasket Sealing ring Sealing ring O-Ring O-Ring Thrust washer Inner clutch disc Outer clutch disc Spring Key Shim 0.30 mm Shim 0.40 mm Shim 0.50 mm Shim 0.10 mm Shim 0.15 mm Shim 0.30 mm 2 KIT ZF 15 MIV SEAL + CLUTCH PACK KITS BEARING KITS (ALL VERSIONS) P/N 3306 199 006 2 2 2 1 1 1 2 4 Q.TY 2 LOCATION Input shaft Clutch shaft Clutch shaft Intermediate shaft Output shaft Reverse gear Reverse gear Shift cover Clutch shaft Input + Output shaft 2 DESCRIPTION Tapered roller bearing Tapered roller bearing Tapered roller bearing Cage Tapered roller bearing Needle cage Needle bearing inner race Needle bearing Shim 0.10 mm Shim 0.10 mm 2 2 PART NUMBER 0635 501 597 0635 370 050 0635 370 053 3306 303 007 0635 501 936 0635 300 148 3306 304 0 1 0635 303 056 0630 004 60 3306 30 011 2 KIT 501223 ZF 15 MIV Plus d'informations sur : www.dbmoteurs.fr ZF 15 MIV (HBW 150 V) 2. Drawings (Explosion view) Plus d'informations sur : www.dbmoteurs.fr ZF 15 MIV (HBW 150 V) Plus d'informations sur : www.dbmoteurs.fr www.miniato.it Plus d'informations sur : www.dbmoteurs.fr
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