zf 15 miv - DB Moteurs

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SPARE PARTS LIST AND EXPLOSION VIEW
ZF 15 MIV (HBW 150 V)
Cod. 310.01.0100
Plus d'informations sur : www.dbmoteurs.fr
ZF 15 MIV (HBW 150 V)
1. Spare Parts List
The indicated dimensions and standards are as such not
enough for ordering parts.
The spare parts list is referring to the following versions:
versions 08; 09; 10; 11
HBW 150 V
versions 001; 002; 003
ZF 15 MIV
The spare parts list is only valid for the type and versions of
transmission, as shown below.
You will find the transmission type and version on your transmission name plate.
If the type and version indicated differs from that printed in this
Manual, the relative Spare Parts List should be ordered from
ZF Marine Arco S.p.A.
When ordering parts, please state:
- transmission type
- serial number
- item no. part name, ident no. and quantity of parts required.
1.1 Preface
Name Plate
The name plate is mounted to the transmission
Production date.
Every year a new
progressive letter
is assigned
Transmission ratio
Shifting position «A»
Transmission type
Transmission part number
P/N
XXXXX R
XXXXX
A=
B=
2
i
i
.13
.
22
Transmission serial number
SER. N.
ZF 15 MIV
2
MODEL
Transmission ratio
Shifting position «B»
3306 003 (001)
Transmission version
Plus d'informations sur : www.dbmoteurs.fr
48
2
199807
2
44 377
500113
2
388 4
2
407 11
2
407 10
22
3563
22
88673
2
3 6578
2
345480
22
8566
2
15869
2
2
15878
54715
54716
15875
401647
-
3306 304 016
3306 304 013
2
2
2
3306 304 0 1
2
2
3306 304 0 5
4
2
-
06474
06475
06476
06477
8540
8539
3306 304 0 6
2
4 0 80
2
3 6 57
344787
1
22
407
407
0
22
3306 304 014
0635 300 148
NEEDLE BEARING
3 5811
439197
439198
407 19
2
1
NEEDLE BEARING
3306 304 015
1
GEAR ZF 15 MIV - .99R «00 » Z =50
2
GEAR ZF 15 MIV - .7 R «003» Z =43
1
2
GEAR ZF 15 MIV - .13R «001» Z =45
2
3306 304 0 9
1
2
GEAR HBW 150 V - 1.8R «08» Z =4
-
304088
01187
515 4
2
3306 303 004
2
54730
1
3306 304 057
1
2
8870
22
2
3306 30 016
38
46877
2
3
22
22
2
2
2
2
455785
5099
2
44 373
2
2
104559
22
2
3306 30 015
HEX HEAD SCREW
2
106864
22
2
2
2
3306 30 014
SHIM 1.00 mm
2
500635
2
2
19506
2
2
2
2
2
3306 30 013
SHIM 0.50 mm
2
2
2
2
15870
2
2
2
2
2
2
2
2
3306 30 0 1
3306 30 01
SHIM 0.30 mm
SPRING
3306 30 009
3306 30 011
SHIM 0. 0 mm
THRUST RING
3306 30 008
2
2
22
22
2
22
22
2
1
SHIM 0.15 mm
SPACER
2
2
2
2
2
1
3306 30 006
47
1
0635 370 050
2
46
SHIM 0.10 mm
1
45
INPUT SHAFT ZF 15 MIV - .99R «00 » Z1/Z3=19/
44
INPUT SHAFT ZF 15 MIV - .7 R «003» Z1/Z3=18/
2
44
INPUT SHAFT ZF 15 MIV - .13R «001» Z1/Z3= 4/
2
44
0634 301 833
0635 501 597
1
INPUT SHAFT HBW 150 V - 1.8R «08» Z1/Z3= 7/
2
44
TAPERED ROLLER BEARING
SPACER
3306 301 015
0634 300 146
2
TAPERED ROLLER BEARING
44 37
2
SEAL RING
2
43
1
2
2
4
3306 303 007
3306 301 014
1
SHAFT SEAL, INPUT
2
41
GASKET (or LOCTITE 518)
2
40
GASKET
2
39
1
2
38
NEEDLE BEARING
2
38
3306 303 001
3307 303 00
2
38
1
2
37
0630 361 101
3306 303 006
2
36
0637 006 157
1
2
36
INTERMEDIATE GEAR
2
36
DISC
36
INTERMEDIATE SHAFT
2
34
1
2
3
15
0636 010 376
2
31
2
14
30
3306 301 013
HEX SCREW
2
9
2
1
2
8
3306 01 006
OIL DRAIN PLUG
2
2
7
2
1
DIPSTICK
2
6
3306 301 016
1
2
2
5
0636 301 041
1
2
22
2
2
4
3307 301 01
1
SEALING RING
PLUG
3306 08 001
1
HEX NUT
3
3306 108 00
1
2
0
SHIFT ROD
3306 199 008
1
19
SHIFT FORK
0631 3 9 03
1
SHIFT COVER ASSEMBLY
PLUG
2
ACTUATING CAM ASSEMBLY
18
3306 308 00
1
17
0634 50 009
1
16
DOWEL PIN
15
COVER
2
1
0636 103 04
1
11
0636 101 7 7
1
9
10
2
SHAFT SEAL RING
8
0636 015 99
1
SCREW (actuating lever) ***
7
3306 308 001
1
HEX HEAD SCREW (Actuating lever) **
7
0630 30 090
947. 3.006.01
1
HEX HEAD SCREW *
7
3 6369
0636 015 89
1
ACTUATING LEVER
6
2
8
ACTUATING LEVER *
6
06450
3306 301 0 3
37
HEX SCREW
5
Old p/n
344768
3306 301 010
1
1
SPRING WASHER
4
COVER
COVER
ZF 15 MIV
Part No
3306 01 004
3
1
HOUSING ASSY
1
2
Number per gearbox
2
Item Part name
No
ZF 15 MIV (HBW 150 V)
387391
2
2
* Production date (see name plate description pag. )
** Up to s/n 56480 N
*** From s/n 1153 P
Plus d'informations sur : www.dbmoteurs.fr
ZF 15 MIV (HBW 150 V)
91
2
2
2
500 54
195714
2
195715
195716
195717
2
407 33
106700
439603
06817
87401
187840
2
195 71
06798
407 35
2
2
22
2
2
2
2
2
388411
187841
-
80839
80840
80841
455785
344690
-
3306 304 05
2
SHIM .3 mm
3306 304 053
SHIM .4 mm
1
1
0634 306 07
3306 304 010
O-RING
0634 303 690
2
O-RING
2
3306 304 040
2
RING
3306 304 041
1
RING NUT
0631 501 18
2
1
KEY
3306 304 039
1
GEAR Z=33
0635 303 056
2
NEEDLE BEARING
PLUG
4
1
1
1
2
2
0636 610 3
0636 301 039
4
STUD
3306 301 005
3304 301 016
0630 001 085
2
-
345469
345470
344673
344674
344675
344676
344677
344678
344679
344680
344681
34468
2
3306 304 051
SHIM . mm
3 7115
388410
105334
344670
195413
344644
105590
91618
686 0
2
3306 304 050
SHIM .1 mm
WASHER (actuating lever) ***
407 30
2
2
3306 304 049
OIL NAME PLATE
3 6830
407 31
2
2
2
2
2
2
SHIM .0 mm
NAME PLATE
407139
396330
338805
-
3874 8
2
90
Old p/n
2
2
2
3306 304 048
2
SHIM 1.9 mm
89
2
2
2
2
3306 304 047
2
SHIM 1.8 mm
88
3306 304 054
3306 304 046
2
SHIM 1.7 mm
2
87
0637 006 157
3306 304 045
2
SHIM 1.6 mm
86
0630 004 58
3306 304 044
2
SHIM 1.5 mm
2
85
0630 004 59
3306 304 043
2
SHIM 1.4 mm
84
0635 370 053
3306 304 04
83
2
2
2
2
2
2
SHIM 1.3 mm
OUTPUT SHAFT
2
8
3306 303 005
3306 304 060
81
3306 304 018
3306 304 00
SHIM 1. mm
80
SHIM 1.1 mm
78
3306 304 0 4
3306 304 009
78
SPACER RING
78
78
3306 304 008
0635 501 936
2
78
1
TAPERED ROLLER BEARING
2
78
RING
2
78
1
2
78
1
2
78
3306 304 033
0630 004 60
1
78
3306 304 006
3306 304 007
1
SHIM 0.3 mm
2
78
1
SHIM 0.1 mm
2
78
1
TAPERED ROLLER BEARING
2
78
3
COTTER
2
78
3
INTERMEDIATE SHAFT Z6= 9
2
76
GEAR Z5=43
2
74
TORSION SPRING
73
3
GUIDE PIN
NUT (Actuating lever)
2
7
3
SHIM 0.5 mm
2
7
PRESSURE SPRING
3306 304 0 3
71
1
3306 304 0
70
CHANGE SELECTOR
0635 460 015
68
1
67
GUIDE SLEEVE
66
6
2
65
2
BALL
64
3306 304 03
2
63
DISC CARRIER
STOP PIN
2
6
3306 304 038
61
SHIM 0.7 mm
60
3306 304 037
59
SHIM 0.6 mm
58
3306 304 031
3306 304 036
57
SHIM 0.5 mm
2
56
3306 304 0 7
3306 304 035
55
3306 304 011
3306 304 034
SHIM 0.4 mm
54
8
SHIM 0.3 mm
53
8
53
9
INTERNAL CLUTCH DISC
EXTERNAL CLUTCH DISC
2
5
ZF 15 MIV
Part No
3306 304 030
4
51
RING HALF
50
DISC
2
49
Number per gearbox
Item Part name
No
167010
2
2
* Production date (see name plate description pag. )
** Up to s/n 56480 N
*** From s/n 1153 P
Plus d'informations sur : www.dbmoteurs.fr
ZF 15 MIV (HBW 150 V)
ZF M SPARE PARTS KITS
SEAL KITS
ID/N 500429
P/N 3306 199 004
KIT
ZF 15 MIV
2
2
2
2
2
2
1
2
1
1
2
2
ID/N
106864
3 6578
54715
54716
15875
401647
105590
91618
P/N
0634 50 009
3306 301 016
3306 301 014
3306 301 015
0634 301 833
0634 300 146
0634 306 07
0634 303 690
2
Q.TY
1
2
PART NAME
Sealing ring
Sealing ring
Gasket
Gasket
Sealing ring
Sealing ring
O-Ring
O-Ring
POSITION
Shift cover
Drain plug/oil dipstick
Cover
Shifting cover
Input shaft
Output shaft
Output shaft
Output shaft
P/N 3306 199 005
ID/N 500439
POSITION
Shift cover
Drain plug/oil dipstick
Cover
Shifting cover
Input shaft
Output shaft
Output shaft
Output shaft
Bearing/gear
Clutch pack
Clutch pack
Disc carrier
Intermediate shaft
Clutch pack
Clutch pack
Clutch pack
Input + intermediate shaft
Input + intermediate shaft
Input + intermediate shaft
2
2
2
2
2
2
2
22
2
2
2
2
2
2
2
2
2
2
2
8
8
3
2
2
2
2
2
2
2
1
2
2
2
1
1
2
ID/N
106864
3 6578
54715
54716
15875
401647
105590
91618
344787
407 31
407 30
06798
187841
500 54
195714
195715
06474
06475
06477
P/N
0634 50 009
3306 301 016
3306 301 014
3306 301 015
0634 301 833
0634 300 146
0634 306 07
0634 303 690
3306 304 0 9
3306 304 0 7
3306 304 031
3306 304 0 4
3306 304 007
3306 304 034
3306 304 035
3306 304 036
3306 30 011
3306 30 01
3306 30 014
Q.TY
1
2
PART NAME
Sealing ring
Sealing ring
Gasket
Gasket
Sealing ring
Sealing ring
O-Ring
O-Ring
Thrust washer
Inner clutch disc
Outer clutch disc
Spring
Key
Shim 0.30 mm
Shim 0.40 mm
Shim 0.50 mm
Shim 0.10 mm
Shim 0.15 mm
Shim 0.30 mm
2
KIT
ZF 15 MIV
SEAL + CLUTCH PACK KITS
BEARING KITS (ALL VERSIONS)
P/N 3306 199 006
2
2
2
1
1
1
2
4
Q.TY
2
LOCATION
Input shaft
Clutch shaft
Clutch shaft
Intermediate shaft
Output shaft
Reverse gear
Reverse gear
Shift cover
Clutch shaft
Input + Output shaft
2
DESCRIPTION
Tapered roller bearing
Tapered roller bearing
Tapered roller bearing
Cage
Tapered roller bearing
Needle cage
Needle bearing inner race
Needle bearing
Shim 0.10 mm
Shim 0.10 mm
2
2
PART NUMBER
0635 501 597
0635 370 050
0635 370 053
3306 303 007
0635 501 936
0635 300 148
3306 304 0 1
0635 303 056
0630 004 60
3306 30 011
2
KIT 501223
ZF 15 MIV
Plus d'informations sur : www.dbmoteurs.fr
ZF 15 MIV (HBW 150 V)
2. Drawings (Explosion view)
Plus d'informations sur : www.dbmoteurs.fr
ZF 15 MIV (HBW 150 V)
Plus d'informations sur : www.dbmoteurs.fr
www.miniato.it
Plus d'informations sur : www.dbmoteurs.fr