www.exmore.com EXMORE DOCUMENTATIONS Smart Step EXM 2000 Splicing cord cable with 2 inner conductors and a 2 pin sensor Manual insertion 2-conductor Double Splicing and detection of stripping with individual 2 conductors + sensor Special-Strip US-2600 crimp force monitoring Application Features - Sequentional splicing of two sensor legs - Very short jacket break-out lengths Machine Features - Monitoring of the entire process - High repeatability and full quality control - Lower price than fully automated systems - Higher output than using individual machines - Flexible and quick change-overs Smart Step – Splice automat EXM 2000 >>Semi-automatic double Splicing<< Smart Step – Splice automat EXM 2000 Benefit : High process reliability Repeatability Flexibility Higher productivity Lower costs Smart Step – Splice automat EXM 2000 Smart Step – Splice automat EXM 2000 Linking of multiple processes 1 Load Manuel the Sensor into The sensorclamp Smart Step – Splice automat EXM 2000 Linking of multiple processes 2 Load Manuel the wires into The Cableclamp Smart Step – Splice automat EXM 2000 Linking of multiple processes 3 Automatic stripping 2 Inner Conductors Smart Step – Splice automat EXM 2000 Linking of multiple processes 4 Automatic joining The 2 wires with The sensor Smart Step – Splice automat EXM 2000 Linking of multiple processes 5 Kamera Control F G A: Position Hall sensor legs left site Position Hall sensor legs in the center B: Position Hall sensor legs right site C: Lenght stripped wire D: Position right stripped wire E: Position right Sensor adapter F: Position Left stripepd wire G: Position left Sensor adapter D C E A Smart Step – Splice automat EXM 2000 Linking of multiple processes 6 Splicing with 2 step pres incl. Crimpforce analyser Smart Step – Splice automat EXM 2000 Layout of Configuration Dimensions (L x B x H): 1300 x 1000 x 1850 mm 1 7 3 1. Operating 2. Cableclamp 3. Stripping 4. Sensorholder 5. Kamera Control 6. Transfer Sensor + wires 7. Splicing (2x) 6 5 4 2 Smart Step – Splice automat EXM 2000 operation Intuitive button-based operation System status overview Easy preparation Protocolling of CFM data Easy to access work area Smart Step – Splice automat EXM 2000 Operation 1 2 Screen at NIO Camera NIO 3 Screen at input 1e Camera 4 Screen at Log Files Confirm Camera Check NIO Screen at Manuel Function After NIO (Crimp or Camera) End off Process Smart Step – Splice automat EXM 2000 Operation 1 2 Screen at NIO Camera Splice Toollist 3 Screen at input 4 Screen at Log Files Input 1 Screen at Manuel Function Input 2 Smart Step – Splice automat EXM 2000 Operation 1 2 Screen at NIO Camera Log File 3 Screen at input 4 Screen at Log Files Log File Screen at Manuel Function Log File Smart Step – Splice automat EXM 2000 Operation 1 2 Screen at NIO Camera Manuel Function 1 3 Screen at input 4 Screen at Log Files Manuel Function 2 Screen at Manuel Function Smart Step – Splice automat EXM 2000 Benefits: Repeatability & Operator Error Prevention Autonomous execution and quality monitoring for each processing step Higher repeatability than with independent benchtop machines due to combination of manual operations and automated processing steps Higher efficiency and more precise processes than with single machines Concept assures proper machine operation by the operator Wide range of applications Short processing cycle times Short project realisation Concept allows more flexibility than fully automated systems Lower production costs (per piece) Fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility Smart Step – Splice automat EXM 2000 Contact: Luc Sneyders Managing Director Steven Mertens Project manager Bart Verhaegen Sales manager Exmore group Belgium Phone: +32 14 618 - 666 Fax: +32 14 618 - 675 Mobile: +32 495 296 931 E-mail: [email protected] www.exmore.com Autom. Soldering EXM 7000 Autom. Res. Welding EXM 5000 EXM 6000 Autom. Sensor Crimping EXM 4000 Sensor Double Crimping EXM 3000 Triple Splicing EXM 2000 Double Splicing EXM 1000 Double welding EXM 200 Block loading DC 200 Double crimping EXM Automation Level EXM 8000 Pre-positioning wires Automatic stripping Automatic transport Quality control Connection Technologies Crimping Splicing Resistance welding Soldering Good-/bad sorting Traceability Data logging Complexity of the Connection
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