Smart Step – Splice automat EXM 2000

 www.exmore.com EXMORE
DOCUMENTATIONS
Smart Step EXM 2000
Splicing cord cable with 2 inner conductors and a 2 pin sensor
Manual insertion
2-conductor
Double Splicing
and detection of
stripping
with individual
2 conductors + sensor
Special-Strip US-2600
crimp force monitoring
Application Features
- Sequentional splicing of two sensor legs
- Very short jacket break-out lengths
Machine Features
- Monitoring of the entire process
- High repeatability and full quality control
- Lower price than fully automated systems
- Higher output than using individual machines
- Flexible and quick change-overs
Smart
Step – Splice automat EXM 2000
>>Semi-automatic double Splicing<<
Smart
Step – Splice automat EXM 2000
Benefit :
High process reliability
Repeatability
Flexibility
Higher productivity
Lower costs
Smart
Step – Splice automat EXM 2000
Smart
Step – Splice automat EXM 2000
ƒ Linking of multiple processes
1
Load Manuel the
Sensor into
The sensorclamp
Smart
Step – Splice automat EXM 2000
ƒ Linking of multiple processes
2
Load Manuel the
wires into
The Cableclamp
Smart
Step – Splice automat EXM 2000
ƒ Linking of multiple processes
3
Automatic stripping
2 Inner
Conductors
Smart
Step – Splice automat EXM 2000
ƒ Linking of multiple processes
4
Automatic joining
The 2 wires with
The sensor
Smart
Step – Splice automat EXM 2000
ƒ Linking of multiple processes
5
Kamera
Control
F
G
A: Position Hall sensor legs left site
Position Hall sensor legs in the center
B: Position Hall sensor legs right site
C: Lenght stripped wire
D: Position right stripped wire
E: Position right Sensor adapter
F: Position Left stripepd wire
G: Position left Sensor adapter
D
C
E
A
Smart
Step – Splice automat EXM 2000
ƒ Linking of multiple processes
6
Splicing with
2 step pres
incl.
Crimpforce analyser
Smart
Step – Splice automat EXM 2000
Layout of Configuration
Dimensions (L x B x H): 1300 x 1000 x 1850 mm
1
7
3
1. Operating
2. Cableclamp
3. Stripping
4. Sensorholder
5. Kamera Control
6. Transfer Sensor + wires
7. Splicing (2x)
6
5
4
2
Smart
Step – Splice automat EXM 2000
operation
Intuitive button-based operation
System status overview
Easy preparation
Protocolling of CFM data
Easy to access work area
Smart
Step – Splice automat EXM 2000
Operation
1
2
Screen at
NIO Camera
NIO
3
Screen at
input
1e
Camera
4
Screen at
Log Files
Confirm Camera Check NIO
Screen at
Manuel Function
After NIO (Crimp or Camera)
End off Process
Smart
Step – Splice automat EXM 2000
Operation
1
2
Screen at
NIO Camera
Splice Toollist
3
Screen at
input
4
Screen at
Log Files
Input 1
Screen at
Manuel Function
Input 2
Smart
Step – Splice automat EXM 2000
Operation
1
2
Screen at
NIO Camera
Log File
3
Screen at
input
4
Screen at
Log Files
Log File
Screen at
Manuel Function
Log File
Smart
Step – Splice automat EXM 2000
Operation
1
2
Screen at
NIO Camera
Manuel Function 1
3
Screen at
input
4
Screen at
Log Files
Manuel Function 2
Screen at
Manuel Function
Smart
Step – Splice automat EXM 2000
Benefits: Repeatability & Operator Error Prevention
ƒ Autonomous execution and quality monitoring for each processing step
ƒ Higher repeatability than with independent benchtop machines due to combination of
manual operations and automated processing steps
ƒ Higher efficiency and more precise processes than with single machines
ƒ Concept assures proper machine operation by the operator
ƒ Wide range of applications
ƒ Short processing cycle times
ƒ Short project realisation
ƒ Concept allows more flexibility than fully automated systems
ƒ Lower production costs (per piece)
ƒ Fully complies with all CE and EMC equipment guidelines relative to
mechanical and electrical safety and electromagnetic compatibility
Smart
Step – Splice automat EXM 2000
ƒ Contact: Luc Sneyders
Managing Director
Steven Mertens
Project manager
Bart Verhaegen
Sales manager
Exmore group Belgium
Phone: +32 14 618 - 666
Fax:
+32 14 618 - 675
Mobile: +32 495 296 931
E-mail: [email protected]
www.exmore.com
 Autom. Soldering
EXM 7000
 Autom. Res. Welding
EXM 5000
EXM 6000
 Autom. Sensor Crimping
EXM 4000
 Sensor Double Crimping
EXM 3000
 Triple Splicing
EXM 2000
 Double Splicing
EXM 1000
 Double welding
EXM 200
 Block loading
DC 200
 Double crimping
EXM
Automation Level
EXM 8000





Pre-positioning wires
Automatic stripping
Automatic transport
Quality control
Connection Technologies
Crimping
Splicing
Resistance welding
Soldering
 Good-/bad sorting
 Traceability
 Data logging
Complexity of the Connection